Ford Fuel System :: 1976 F150 - Fuel Draining All The Way Back To Tank

My vehicle:
1976 F150 2wd Extended cab
390 4bbl
c6 transmission
4BBL Edlebrock Carb
Dual fuel tanks, only rear main tank connected

My problem: For the first year I owned the truck, everything ran fine and it started up really quickly even after it sat for a few days or a few weeks. I have since, for about the last year or so, had to crank it for 30-45 seconds to get it to start. This all started around the time my fuel pump went out. I replaced it with an Airtex fuel pump from Autozone. I also installed a glass in line filter before the carb in front of the distributor.

I noticed that after about 4-6 hours, the fuel had drained out of the filter and that's when I would have to crank it forever to get it going. It also seems like there is no fuel in the carb as it doesn't even try to start when it first gets cranked. I thought this was a bad pump, so I bought a new one last week and tried it again. Sure enough after about 4-6 hours, everything is empty again and it takes forever to start it. So it's not a bad pump, or so I think.

The other day I backed it into my driveway and left it, something I never do. I checked about 4 days later and there was still fuel in the filter. This makes me think that gravity is making it drain back to the tank.

Is there something that would cause this? Also I have found a one way fuel check valve online that is supposed to remedy this type of problem. Do they work for this situation? Or is there something else I should be doing to fix this? It has taken a bit of a toll on my starting system having to crank so long all the time. I have so far had to replace my starter, starter solenoid, and all the battery cables, starter cable, terminals, etc. due to excessive wear.

The valve I found is here : [URL] .....

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Also pop-pop-pops really badly when I downshift and occasionally backfires when I shut it off. I'm (barely) smart enough to know that it's getting excess fuel dumped through the engine. I just pulled out both float adjusters, cleaned them, and reset float levels and it made no difference whatsoever.

It's my only vehicle and it's barely drivable.

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I have a '99 E-350 6.8L. Where is the check valve that maintains fuel pressure on the system?

I have been experiencing a starting issue when the engine is hot. Cold starts are usually fine. I've replaced the in-tank fuel pump (pump only, not the assembly) to no avail. I was out of town and didn't have access to a fuel pressure gauge when the problem started so I couldn't say what I had prior to replacing the pump. But now, with a new pump, when I check pressure, I get about 40 psi when I first cycle the key on, but it drops right back to zero as soon as the pump shuts off. If I cycle the key on a few times, sometimes I can get it to hold pressure at about 32 psi, and it starts fine. When I shut if off, it goes back to zero psi, sometimes gradually, like a bleed down, and sometimes immediately.

My conclusion from this was that the check valve was bad. I was told it was part of the in tank fuel pump assembly. Since I didn't replace the entire assembly, this made sense. So I just dropped the tank back down, but I don't see anything as part of the pump assembly that serves as a check valve. There is a rubber nipple on the end of the return line, but I don't see how that can hold any significant pressure.

So, before I go out and spend another couple hundred bucks on the complete fuel pump assembly, which apparently can't be purchased without the actual pump, I thought I'd ask. Where is the check valve that holds the pressure in the fuel system?

BTW, I also have replaced the fuel rail pressure regulator, but it made no difference (I went there first since that was much easier than dropping the fuel tank a second time).

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After a short time however, the fuel drained out. To where I do not know. I don't think this is normal as every time I've changed the upper filter on a 6.0 it is always full of fuel. Why could this one be draining out and could that be the issue why the truck dies after starting and running for a short period of time. I changed the o-ring on the cap and the new HFCM was purchased from Ford.

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