Ford 7.3L Power Stroke (1999-2003) :: New Fuel Bowl Drain / Water Separator Failure After 3 Weeks?
Had the ole factory fuel separator/bowl drain start leaking on me about a month back. So i ordered and installed a new one, issue fixed. Well last night the fuel leak started again, I looked everywhere and i cant see anywhere else it may be leaking at. I felt the underside of said piece and it didn't feel wet, but the valley is full of fuel.
I got in there and tightened the 4 bolts down some more, they were tight but i got a some turns on em and am hoping i either didn't tighten it down enough or they maybe backed out some. Now just gotta see if that solves the problem, again.... the replacement is a doorman, the o-rings were bigger/thicker than the factory orings on the old part, of which the o-rings were shot.
Like I said once i replaced the part the leak stopped for 3 weeks until last night. If the tightening of the bolts doesn't solve it where should I look next? I have an FRX mod but i checked all that and its dry as a bone around all the fittings by the bowl and the heads. No indications of leaks anywhere around any of the FRX assembly.
Ford 6.7L Power Stroke Diesel :: Water In Fuel / Drain Filter Warning Message Came On
During a heavy rain the "water in fuel, drain filter" warning came on. I drained the filter like suggested and a water bottle full of water drained out. This is less then a week after I had the titan fuel tank installed. After I drained the fluid I restarted the engin and "reduce power an water in fuel" warning came on. I am 250 miles from the nearest ford dealer. How major is this???
View 12 RepliesFord 6.0L Power Stroke Diesel :: Low Fuel Pressure - Hissing / Air Noise At The Upper Filter Bowl
I have an isspro gauge and did the blue spring about 5 years ago. Since then my fuel pressure is in the 65psi range.
Last week it dropped to 50-55 normal driving and I figured the HFCM was on it's way out (195,000 miles). Replaced the HFCM and the pressure was a bit higher, but not back to it's usual range. Then pulling the boat home from the lake a couple days ago, I saw it at 45psi. On a couple hills it went as low as 40 psi, so I was getting gripped...coasting downhill it only went back up to 50 psi and no higher. Got 'er home and currently not driving it.
In garage with Key On Engine Off, during injector buzz, I can hear a hissing/air noise at the upper filter bowl. Also, the bowl drains empty once the pump cuts off and the sound of air stops too.
I am hoping it's a regulator issue, but I don't know if they are known to wear out or go bad, or if something else in the upper filter housing went bad. So I ordered a new upper fuel filter housing which also has the oil filter tower attached and I'm assuming that these new units would come with the blue spring upgrade already done.
I can check for codes tomorrow when I bring my computer home from work, so I haven't checked for codes yet. I pick up the new filter housing tomorrow and will periodically check back here during the day tomorrow.
Also, while I'm at it: the new HFCM doesn't have the heater. Can I just leave the old connector from the harness un-connected to anything?
Ford 7.3L Power Stroke (1999-2003) :: Return Line Leaking At Fuel Bowl
New to me early 99 (4/98) f350 7.3 6 speed. Truck started acting up a few days after I bought it. Return line at fuel bowl was leaking, so started there and found a bad seal on the Fpr (unrelated to the fuel leak due to disentegrated compression sleeve). Fast forward through a bunch of parts swapping that still resulted in miserable lift pump pressure readings, I pull the sending unit out of the tank, expecting to find a plugged screen.
Well, there was in fact a plugged screen... Attached to the bottom of an in-tank pump. How did that get there?!? Everything I've read says there should only be a pickup tube??? Should I get a new sending unit from a junkyard and do the hutch mod or???
Ford 7.3L Power Stroke (1999-2003) :: 90 Degree Elbow Not Fitting The Fuel Bowl?
Trying to fit my edge fuel pressure sensor. I have a 90* fitting from Diesel O-rings and I can't seem to get the 90 elbow to turn all the way down before it makes contact with the fuel bowl housing. I'm using the drivers side port, should I use the passenger side port? would it have more clearance than the driver side port?
My instinct is to crank it all the way down then tighten the nut, should I just screw it in until it makes contact then tighten the nut? I was worried it wouldn't have enough threads in contact to seal as well as it should and leak.
Ford 7.3L Power Stroke (1999-2003) :: Regulated Return Fuel Bowl Delete
I want to build a fuel bowl delete/regulated return fuel system for my 2000 f250 . I would like to make a really neat kit and attach all products used so people that want to build their own would have a useful source. I understand that it will probably cost the same but I want to design my own and route it the way I want . I have 3/8 1/2 5/16 and 1/4 stainless tubing as well as a bunch of unions and 90* 45* fittings and a couple tees. What size is the ports for the fuel lines that go into the four corners of the heads . I am a pipe fitter pipe welder by trade so this is basically a mini version of what I do everyday at work. Looking for some size details of the head port sizes so I can get the correct fittings?
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: 2001 F250 - Oil Leak From Fuel Bowl?
I've had an engine oil leak for some time. Recently I've had to add about a quart a month. I got some fluorescent dye and added it to the engine oil last time I added a quart. Ran the engine for a few weeks. Then cleaned the engine valley with cleaner and hot water.
Tonight I investigated the top of the engine with a black light. To my surprise, the oil leak is coming from the fuel bowl, right around the drain valve. I can clearly see about a drop every 3 seconds of fluorescent yellow liquid falling into the valley below and yellow all around the valve.
I expected a leak from the HPOP not the fuel bowl. Do I have a bigger problem? Is engine oil getting into the fuel? I plan to replace the seals in the fuel bowl, but not until I know whether I have a larger problem to address.
2001 F250 Crewcab, 220,000 miles
Ford Fuel System :: Shuttering / Shaking After Replaced The Bowl Gasket
My problem is I bought an 85 motorhome with the 460. After getting it home I realized the accelerator pump was leaking. The engine ran great and I drove it home over 100 miles. After pulling the carb I replaced the pump and put it back on. Then I had a big leak from the secondary bowl gasket, but the engine still sounded great. When I replaced the bowl gasket then I got a leak from my metal fuel transfer line between the bowls. Engine still sounded and idled great. Pulled the carb again and this time replaced the front bowl gasket the 2 o rings on the fuel line and put it back together. Now I have no fuel leaks but the thing would kind of Idle but it shuttered the motorhome like crazy and then die. It would start right back up and do the same thing.
So I had a leak. Engine ran great. Then I replaced
Both bowl gaskets
Both o rings on fuel rod
Accelerator pump and that' s it
What could my problem be. I have only made one adjustment and it was to the IDLE screw to keep it from dying but it still has the shakes.
Ford 7.3L Power Stroke (1999-2003) :: Diesel Smell Coming On And Off - Fuel Bowl Leak?
I've thought I smelt diesel fuel on an off for a while, but never found the source.
Tonight, 17 degrees out I have fuel in the valley and it appears as if the back of the drain valve is wet.
A fuel bowl rebuild is on the short list. Is this typical, the cold weather brings the issue to light?
Ford 7.3L Power Stroke (1999-2003) :: Leak From The Rear At Drain Valve
After checking my fuel bowl today for contaminants, I put the lid back on and then noticed a leak from the rear at drain valve. I know, I already ordered the orings. It was doing one drip about every three seconds with the truck running. However, I turned the yellow thing a couple times and the leak stopped. Not leaking right now. Maybe it wasn't shut from previous owner.
Second question.....After stopping leak and after routing my fuel drain hose, I decided to give it a try. No luck. Nothing out or drain. Based on my first fuel filter change, it may be clogged up. So, do I run wire from the bottom up? Or do I run wire from top (bowl) down? Just so you know, sucked the bowl dry with a vacuum device before I reinstalled the filter.
Ford Excursion :: Fuel Filter - Water Drain Valve Broken Off
Have had my Excursion for a few weeks now. Took it to the dealer for some maintenance on the brakes. Had them do oil and fuel filters while it was there. Dealer calls to tell me that the water drain valve had broken off when they tried to drain water and the needed to replace the housing. Picked it up today and this is what they found when they pulled off that assembly...
View 11 RepliesFord 6.7L Power Stroke Diesel :: Fuel Drain Valve Leak At Knob?
Just wondering if your fuel drain valve leaks at the knob when you are draining for water? I opened mine yesterday to drain it for the first time and fuel went EVERYWHERE!! Unlike the 6.4 that I was able to use a bottle to capture the fuel in, my 6.7 leaks around the knob and comes out the drain port. After some very colorful words, I got it drained and then closed. I mean, why put a drain port on it if it is going to come out around the know and soak you.
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2003 - No Start / Fuel Not Getting Into The Upper Bowl
2003 6.0 no start. turn the key to on and nothing happens. dash lights up as it should but I don't hear the glow plugs cycle and no fuel gets into the upper fuel bowl. turn the key over and nothing happens. No starter click nothing. tried the starter wire to the battery trick and it cranks but does not kick over. checked ficm wires and they are secure as well as the injector wire on the intake manifold. it is the original ficm.
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: How To Turn Off Water In Fuel Light Warning
I have a 2001 F250 (Platinum Edition). I purchased about a year ago. The water in fuel light came on. I ran an additive to remove water and changed the fuel filter several times. Light still on. How to turn it off? I missing something? Only fuel filter I see sits on top of engine...
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Fuel Bowel Drain Delete Or Plug Up?
My fuel bowel drain valve is leaking again. I plan to do the hutch mod in the next month or so. Have the kit already. So I can't do the fuel bowel delete yet. it seems one of the mount holes for the drain Valve is stripped. The top rh screw won't snug up. I swapped out the orings and it still leaks. I'm sure it's from that screw. So I'm thinking about a flange bolt and an oring from the inside of the fuel bowel. It's going to be a temporary fix.
View 2 RepliesFord 7.3L Power Stroke (1999-2003) :: 2001 - Injector Fuel Drain Plug Stripped?
I am currently doing my injectors. Just a quick question. I was trying to get the fuel rail drain plug out but it stripped, actually not on the driver side stripped. I know there is the drain plug on the back of the cylinder. If I drain that and turn the crank over by hand will that drain all the oil and fuel that has drained into the cylinder? I'm really not trying to bend a rod when I turn this thing over. It's A 2001 7.3
View 5 RepliesFord 7.3L Power Stroke (1999-2003) :: Fuel Filter Clean Up
I'm checking my fuel filter regular (draining, examining.....basically OCD **** stuff) and I'm spilling diesel around the bowl. I've learned to put a rag around it now, but what's best way of cleaning diesel around that area? I'm tired of my wife complaining about smell. Simple green, purple power, etc???? Also, tell me what to watch out for.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Remove Old Fuel Filter Cap?
just bought this truck and it has a brittle cap and i cant get the cap to turn, its been on there awhile . 99 f250, anyway might have to destroy this cap to be able to remove it. Doing this without damaging the filter housing?
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Fuel Filter O-Ring Blowing Out
My fuel filter lid o-ring keeps blowing out upon hot start, this has happened 4 times now once last week, I replaced filter and all was ok until Thursday it happens again I change the filter allis fine! Now today!!!!! TWICE I have to install new filters because the o-rings are blowing outside the bowl lid! I'm using the same BALDWIN PF7698 filters I've used for years, my reg. Is set at 75psi and holds steady! No spikes but I haven't been able to watch it when the o-ring blows out! Injectors and o-rings are new (<1000miles) no problems during operation at all!
View 14 Replies