Ford Aerostar :: Oil Leak - Back Of Engine Wet

I have been having to add 1-2 quarts of oil every 2-3 days. I have noticed the back of the engine wet, but have seen no visible leaks unless the engine runs then it drips. Does it sound like a valve cover gasket problem or a rear main seal?

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Ford Aerostar :: Starting Engine With Airbag Disconnected?

Yesterday, in the middle of replacing the clockspring in my '93 Aerostar, I was asked to move my van. I had just finished removing the airbag and was undoing the steering wheel. Thinking it was no big deal, I reconnected the battery and tried to start the engine. The instruments lit up for a brief moment and then nothing except a relay near the rear hatch buzzing. The buzzing stopped after a second and the interior lights went out too. Now, I have no electrical activity anywhere.

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Ford Aerostar :: 1997 - Check Engine Light On

78,000 miles on odometer. The van starts and runs great. Always has. No change in performance since check engine light went on. Took it to local parts store here in California. They used to run codes here but can't any longer for the usual reasons. I replaced the EGR valve because I knew it was due and disconnected the battery and started the van. Light was off. Drove it a few times and it came back on again. Still runs fine though. I heard the Aerostar may kick a code off simply because it's due for a plug change. I think the plugs are original so I'm going to replace them. Plug wires too.

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Ford Aerostar :: Warm Engine Idle Shake

Here's another idle problem. I have a 1992 aerostar, 3.0 2wd with 245,000 kms.

I have been working on this van for weeks now getting it ready for summer. I have done a complete tune up consisting of wires, plugs, rotor, cap, pcv and all filters including gas, air and oil. I have checked the vacuum hoses as best as I could and all seem fine.

Here.s the problem. I start the van and it idles great. The engine doesn't move. After a few minutes it slows down a bit and starts to shake. Once it is completely warm and has been driven for an hour, it shakes noticeably. It has lots of power and gets good mileage. It never has a starting problem and never seems to be close to stalling. I am suspecting it is one of the various pollution control items such as the MAF, IAC or 02 sensor. Is there a way to check them at home?

While under the van, I noticed a cable that goes from the transmission into the firewall. A bracket holding it in place broke and the cable was rubbing against the exhaust pipe and burned through. Could this be related? I taped up the cable and tied it up and away from the pipe.

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Ford Aerostar :: Engine Cranking While At Start Up And After Turning Off?

I've got a 1993 Ford Aerostar XLT. Was running great until yesterday, when I turned the ignition and got nothing but a click every time the key was turned. Checked the battery (had power), bridged the relay (just got clicks but didn't turn over)....so I concluded the starter was bad.

I installed a new starter motor/starter Selinoid today. The van started right up, but next start the engine kept cranking (even while van was running and after shutting off)...I had to disconnect the battery cable for it to stop. Next start the problem didn't persist...but the time after that it happened again.

Any thoughts as to what is going on, or where to start in tackling this problem?

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Ford Aerostar :: 1991 - Cranks No Start / Engine Won't Even Pop

Have a 91 Aerostar that won't start. Has fuel pressure, pulse to fuel injectors, strong spark, strong compression, etc.

Thinking that the spark may be coming at the wrong time I tried a spare ignition module that I keep. No luck. Since my distributor had a lifetime warranty I got another one, again, thinking spark was coming at wrong time. Nothing. Engine won't even pop.

I am going to drop the front pipe in the unlikely even that the new converter is plugged or, somewhat more likely, the muffler, but I am leaning toward a computer at this point.. Still don't understand since it is getting spark and gas why engine won't even pop.

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Ford Aerostar :: 1988 - Pulling Engine From Front?

Yes, I have photos of this, its possible, I did this twice!

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Ford Aerostar :: Cooling Fans Come On When Engine Gets To Temp But Not When Turn On AC

I have a 2004 freestar that cooling fans come on when engine gets to temp but not when I turn on ac it has 5 relays for the cooling fans and they run in series and a dropping resistor. Ithink someone replaced #2 relay with the wrong one and has caused my problem because they did not know what they were doing...

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Ford Aerostar :: Power To The Van Just Quits - Engine Not Turning Over To Start Up

All of a sudden all the power to the van just quits when I try to start it. I put a load test on the battery and it seems fine. I've still got power at the battery terminals when everything is dead - no dome light or anything else.

We went out for lunch and had to get a jump to get back home. The battery was turning the engine just fine before this sudden event. What would kill all the power to everything every time I try to start it? After some time goes by, the dome lights and chime come back but I can no longer turn the engine over to start it up.

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Ford Aerostar :: Coolant Leak From Front Engine Cover?

I replaced the water pump on my 3.0 and now, 9 months later, there is a coolant leak from the front engine cover (timing chain cover). The leak has probably been there two months or so, but it was so small initially, it was difficult to locate. A google search seems to indicate that a leak from the timing cover is somewhat common on the 3.0.

When I was doing the job, I noticed that some of the water pump bolts also hold the front cover in place, which seems like a bad design because removing those bolts takes some of the compression off of the timing cover gasket. Now that I have this leak, I'm wondering if changing the water pump is related to the leak. And, yes, I did use thread sealant on the bolts as recommended in the genuine Ford shop manual.

So now, I'm curious. Noticed a leak from the timing cover relatively soon after replacing the water pump on 3.0?

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Ford Aerostar :: Fault Codes From ABS System / Engine Cranks But Does Not Start

First, how can I get the fault codes from ABS system? I cannot find the connector from where to activate it. Looking for a picture where is it located, and how does it look letterike?

Second problem is with starting, occurs sometimes. I just crank the engine, but it doesn't start, when I play with gas pedal, then it will start with 2-3 cylinders, runs really rough for half a minute like this (I hold the gas pedal down, otherwise would die), then gradually gets better until normalizes. Some other time, starts and runs fine. It could happen both with cold or warm engine.

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Ford - Aerostar :: Check Engine Light Flashing / Acceleration Creates Shaking

My mechanic said one cylinder isnt working though we havent done any checking beyond wires. It's not worth putting money into but I cannot afford to get anything else. Will driving on just the 5 cylinders create increased damage or other issues that will get me stranded? it starts right up, is rough but levels out after a couple minutes It is smooth driving under 40mph, but acceleration above that creates shaking and check engine light flashing, no ominous ticking noises but can tell not firing on all cylinders. Problem is I will have to drive it highway speeds at some point-tried it before and made it-was able to eventually baby it up to the required traffic mph with the shaking diminishing and smoothing out but rattling started up again every time I had to hit the accelerator to increase the speed. What can I expect by continuing to drive it?

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Ford - Aerostar :: 1988 - Suddenly Engine Dies / Electrical All Works But Won't Turn Over

My 1988 Mustang 5.0 GT has stalled out once last year and again recently. Same situation. I drove it for 300 miles with stops about every hour and a half. Pushed to to 90 MPH at times. Ran fine other times on the road for more than two hours. But all of a sudden the engine dies. Electrical all works but won't turn over. If I sit in it for about 10 minutes, it will start and run for the next 5 to 10 minutes than a cough or two and pull over. I have had new plugs put in and also replaced the whole distributor. Ford mechanics have stared at it and scratched their heads and say it is running fine when they hand it back to me.

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Ford Aerostar :: 1996 - Occasional Stumble On Startup / Engine Seems To Misfire A Bit And Car Shakes

I've got a 96 Aero with 128k miles. It's AWD with the 4.0L. It's developed an annoying "stumble" on startup. The engine seems to misfire a bit and the car shakes. It goes away when I give it some gas and/or start driving. This started out being very occasional but eventually started happening at least once a day. It doesn't seem to happen with the engine very cold or very warm. It mostly happens when the engine is "lukewarm" (having sat for about an hour). So far, it hasn't died on me. I ran some fuel injector cleaner through and it went away for about a week, but then returned (but not as bad). No stored codes. Within the last 10k miles I have had done:

Compression test (passed) about 10k ago
New plugs, wires
New fuel pump
New water pump
New fuel filter
Tranny rebuild

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Ford Aerostar :: Temperature Gauge Go To Extreme Hot / Steam From Hood And Engine Stalls

Was driving my 1992, 3.0 and all of a sudden noticed temperature gauge go to extreme hot, steam from hood and engine stalls. Upon inspection, the heater hose blew out, and van does not start even the next day, plus I think the starter sound different (faster). Saw spark at plug wire, smell gas, and did a quick compression with my thumb on #1, and felt air.

Towed it to the mechanic and within 5-10 minutes told me it was a cracked engine, I was not there but he stated he did a compression test. Is he correct, or can it be a timing chain problem?

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Ford Aerostar :: 1995 - Engine Running Without Coolant / Head Gaskets Are Blown

I have a 1995 aero with 4 wheel drive and a 4 liter. Lent it out and the engine was run without coolant. Pretty sure the head gaskets are blown. I found a replacement 4 liter from a 92 explorer and wondered if it would swap in. Will the bolt pattern match, computer, mounts,etc?

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Ford Aerostar :: Engine Is Revving / Surging Then Falls Back At Highway Speeds

1995 3.0L 6 Cylinder Aero, aka the Green Goblin.

I've recently noticed that when I'm running between 50-65MPH the GG can't seem to decide whether it wants to stay in D or OD, I think. It's hard to tell whether or not the transmission is shifting or if it's just the engine revving. I don't have a tachometer but it's almost like the engine is revving /surges and then falls back, sometimes repeatedly. Could this be due to a vac line leak?

History- GG has 167K on it. I recently changed the oil, plugs, wires, distributor and air filter. Cleaned the MAF. Due to a failed AC compressor and low funds, had it removed and a bypass pulley installed. Needs a new pipe & muffler which is on the agenda.

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Ford Aerostar :: 1988 - Clutch Feel Grabby / Some Sludge Accumulation Between Trans And Engine

I've got an oddball '88 SWB with the M5OD transmission. Since I've had it (about a year now), its always required a lot of gas to get it rolling without it stalling after sitting overnight or during the day at work, especially putting it in reverse for the first time. The shifts have always been a little choppy/jerky/grabby/whatever you want to call it, too. Mostly going into first from a stop, but you can feel it other gears too, especially if you're not flooring it.

Anyway, it seems to have gotten worse and I'm getting to the point where I'm looking at a cause. One thought I had was oil contamination on the clutch discs, I know this will make a clutch feel "grabby". There is some sludge accumulation between the trans and engine, and it appears I may have a very slow leak there.

I have to change the trans fluid this weekend and am wondering if there's anything I should inspect while I'm at it -- I don't know a whole lot about the clutch system on this van and there's next to no information on it. Frankly, I don't even know if its hydraulic or cable.

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Ford Aerostar :: 2002 - Spit And Sputter And Check Engine Light Start Blinking

My 2002 Windstar SEL has been giving me a fit and I`m not getting any codes as to why. Here`s the 2 main issues. Clicking when i go to start up in a.m. if it`s below 50 degrees. ( Battery has been checked and all is o.k. or so I was informed). As long as it`s warm it starts fine every time. Also,it seems like the least bit of wet on the underside will cause it to spit and sputter and the check engine light will start blinking until it sits and dries for a while. (A very shallow puddle less than 6 inches deep at low speed or even the automatic car wash that sprays the undercarriage).

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