Ford Super Duty (1999-2016) :: 2006 - Serpentine Belt - How To Route The Belt Around Tensioner Pulley
2006 6.0l ... I've read all over for tips on routing this belt and everyone plays it off as being some simple '20-minute' task. I'm on my 4th hour on this now.
I can't figure out how to route the belt around the tensioner pulley, circled in the picture (from another thread). Everyone glosses over how to do this and I can't figure it out.
It seems like the only way to get it on is to bend the belt and slide it between the pulley and the block, but that I just can't reach the blasted thing.
Ford 7.3L Power Stroke (1999-2003) :: Torque Specs For Tie Rods?
What are the torque specs for tie rods for a 4x4.
View 4 RepliesFord 7.3L Power Stroke (1999-2003) :: Blown Trans From Torque Converter?
So my transmission drove perfectly fine I just wanted to put an upgraded torque converter in especially after driving a customers' truck with a low stall converter. I know their not like for racing or anything but it's a work Truck with some mods to the motor nothing crazy. So I went ahead and bought a low stall triple disk converter and I drove around the block fine and went to go on the freeway and got into fourth but lost it as I hit 75 (was not flooring by any means and had it in the stock tune) now it will not go past second gear. Once it did this the o/d off light started to flash and I decided to do a stall test.went to 1800 in a Second. Suppose to stall around 1200-1300.
2000 f250 7.3 powerstroke dp chip stage 1 camshaft and 180/100 injectors coming at some point but stock for now
Ford 7.3L Power Stroke (1999-2003) :: Trans Torque Converter Rattle
1999 7.3/4r100 4wd with the rattling torque converter.
I bought this truck 10-11 years ago to use as a tow rig for my landscaping company. It has been a great problem free truck, I have done brakes a few times, a water pump, ball joints but no issues with motor/drivetrain.
I don't know the history of the trans before I purchased. Ford didn't have history of it being replaced and even now it still has all the labeling on the case. I would have thought it would have been washed off in a rebuild. Again I don't know. When I bought the truck it shifted nice and crisp, having owned trucks before it made me think it had been rebuilt but this was my first and only 4r100. Other trucks are ZF6 manuals.
Anyway 10 years and 100,000 miles later it still shifts very crisp and fluid, has been changed a couple times, is nice and cherry red. I added a 6.0 cooler, temp gauge and filter. Never see the temp rise and haven't seen much in the filter.
About 25,000 miles ago the TC started to rattle, a known 99 problem. I figured surely the trans would go and I would do a rebuilt from Ford. It keeps going though so being a work truck I have kept running it.
A couple weeks ago the starter just spun and wouldn't engage. I pulled the inspection cover and noticed some missing teeth on flex plate. Got it to start my turning crank bolt a bit to good teeth and the starter caught. Now we are carrying a breaker bar and socket. It has happened a few more times so I need to replace flex plate.
Question is, since I need to pull trans to replace flexplate, should I replace TC (I would like to get rid of the noise)? Some people have said I will be replacing trans in a couple months if I mess with it. They say just spend $3000 on a rebuilt now with a converter. Not trying to be cheap but hate to just dump this trans that is still working great and has served me well.
I have replaced many transmission and done clutches in many trucks so I am familiar with the steps of removal and installation, just stuck on what I should do.
Ford 7.3L Power Stroke (1999-2003) :: Re-torque During Glow Plug Replacement?
I will be changing all the glow plugs in a few days. Should I re-torque the head bolts or anything while I am in there? Don't want to button it back up and then wish I had done something while in there.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Torque Pro And SES Light When Pulling Fault Codes
I have a 2001 F350 with a PCM labeled "PMT2".
The SES light is triggered every time I try and pull fault codes using Torque Pro. It has done this since I installed Torque Pro many months ago. Same thing happens in another local member's (2000) truck, although I don't know his PCM version.
I'm very comfortable with the Torque Pro settings that have been detailed in other Torque Pro threads. I have been careful to choose conservative settings, including trying debug mode. I have uninstalled and reinstalled Torque Pro to see if that solves the problem - which it does not.
Question: "PMT2" PCM been able to pull fault codes using Torque Pro without tripping the SES light?
I realize another variable may be my OBD2 Bluetooth device. As an aside, I have removed the AIH and would expect to see a fault code but Torque Pro reports no fault codes.
Ford 7.3L Power Stroke (1999-2003) :: Service Engine Soon Light - No Codes In Torque
The SES light in my 2001 7.3 came on about a month ago while I was towing a light trailer in the SoCal mountains. When I got home I spent about 2 weeks replacing the injector o-rings and glow plugs. I discovered while I was in there that the head bolts on the driver's side where loose. I retorqued them to spec.
Both batteries were disconnected for the 2 weeks. When I started the truck the SES light was still on.
My Torque Pro app isn't showing any error codes, and is reading live data correctly. (I didn't have the app when the light first came on; I only purchased it after I finished the repairs). Am I missing something? Is the SES light not necessarily connected to fault codes? If so, wouldn't it reset after 2 weeks with the batteries disconnected?
Ford 7.3L Power Stroke (1999-2003) :: Torque Convertor Rattle After Transmission Rebuild
My '01 f350 up and running the last 5 years. The truck has 130,000 miles on it and the transmission quit on me two weeks ago. My mechanic pulled the tranny and sent it to a very reputable rebuilder for a complete rebuild. My mechanic then reinstalled the tranny. I picked up the truck and when I paid the bill my mechanic told me that the rebuilder provided a new 4-plate torque convertor and that I would hear it rattle when I was at stop signs, stop lights etc. and that this was normal for these types of torque convertors. I have searched this forum and found all kinds of reasons for this rattle. None of which tell me this noise is normal or should be expected. I have no problem going back to my mechanic and discussing flex plate cracks, engine/tranny misalignment or any of the other causes...
View 2 RepliesFord 7.3L Power Stroke (1999-2003) :: F250 - Transmission / Torque Convertor Slipping
My son bought a 1999 F250 Diesel about a year ago. The seller gave him receipts showing that the 4R100 had been rebuilt and a new T.C. installed 25k miles before the sale. The problem is that it is slipping. He says it started with 2nd gear, now it will hardly move in 1st.
Fluid smells a little burnt. We pulled the transmission pan expecting to find lots of friction material. It does not have as much as I thought it would, not as much as I have found in the the pans of the few other auto trans I have seen with worn out frictions. Below are pics of the inside of the pan.
Or, is it the T.C. that is slipping. I have never had a vehicle with a bad T.C. How do you diagnose it? I have experience rebuilding (GM) Turbo 400's and 4L60's. Never had a ford AT apart.
Ford 7.3L Power Stroke (1999-2003) :: Injector Installation - Torque Hold Down Bolts
I have been reading here about alternate methods to torquing the hold down bolts for the injectors. This winter I replaced my old stock split shots with new alliant single shots. I installed the injectors into a cold engine and torqued the hold down bolts to 10 ft lbs. I did not ever go back and re-tighten.
Is it suggested to go in and re-tighten the injector hold down bolts to 10 ft-lbs after the engine has been heated up and cooled down? What are some symptoms of a loose injector? I am imagining premature wear on the injector cups, low compression and maybe some mixing of oil into the combustion chamber.
Did just throw the injectors in and go back later to retorque only to find they were all fine or were some loose?
Ford 7.3L Power Stroke (1999-2003) :: HPO Torque Spec And Front Swaybar Bushing Replacement?
I'm working on a couple of repairs and have encountered a few questions:
1. Are the bolts supposed to come out of the top of the end link? Mine don't so I don't know if that's the way it is or mine are so far gone that they are frozen in the sleeve. My poly bushing kit does not have any new bolts so I'm hesitant to lay into it with a 10 ton press and ruin the bolts (I don't know how much they are from Ford to buy or if I can even buy them).
2. HPO rail plug. I'm removing my HPX as I'm tired of it leaking (hopefully when my HPOP comes back as a T500 I won't need it anyway). I've seen 33 ft-lbs and 96 ft-lbs. As I go towards the 96 ft-lbs it feels like I'm going to strip the threads out so I backed off and they are at 33 ft-lbs now (I don't need that headache and my wife would go through the roof). I got the ones from Riffraff as I misplaced the ones I took off 8 years ago (go figure). The HPO line connections to the head (or pump for the matter) are 19 ft-lbs. I use Loc-Tite on those but both have an o-ring (which provides most of the seal) so I'm not to keen on gronking the rail plug.
3. I'm also replacing both HPOP gaskets. I know that the HPOP and reservoir mounting bolts are 18 ft-lbs (from Ziggy. in the tech sticky) but is there a spec for the cover bolts too? I know the gasket provides the seal but I'd like to make sure that the force is distributed evenly across the gasket (Sous isn't the only OCD person around).
Hopefully this fixes most to all my oil leaks (still have to tackle the oil cooler). The valley is covered (as well as the front of the reservoir) and there is a lot of weepage on the paper towel test. There are years of buildup everywhere and will take a few tries and several cases of Simple Green to see the metal again.
Ford 7.3L Power Stroke (1999-2003) :: Water Pump Lower Elbow Bolts Torque Specs
I read 18lbs for the water pump but it took a cheater bar (perhaps due to corrosion) to get the water pump lower elbow bolts off.
On reinstallation, what should the lower elbow bolts be torqued to? Checked the sticky (Ziggy's Torque Specs) but didn't see the specs for this item.
Ford 7.3L Power Stroke (1999-2003) :: Injector Hold Down Bolts Not Torque Down To Spec - Hard Starting?
I wanted to know what happens when the injector hold down bolts are not torqued down to spec, what problems would arise and could it be a reason for somewhat hard starting?
View 1 RepliesFord 7.3L Power Stroke (1999-2003) :: Seat Belt Disconnecting On Its Own
Having issues with seat belt disconnecting on its own? Ill be driving down the road and it just unbuckles......i figure its got gunk in it so I will and try and clean.... maybe spring is weak.
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: Serpentine Belt Coming Off AC
Leaving on a 200 mile trip in the morning and when checking the fluids, I found the serpentine belt trying to get off the AC pulley. I've put in on twice and it immediately jumps half way off when starting the engine. How long it's been doing this. Nothing is obviously loose or moved. What is likely causing this?
View 8 RepliesFord 7.3L Power Stroke (1999-2003) :: Serpentine Belt Started Shredding
About 2 weeks ago i noticed that the serpentine belt started shredding. I noticed it before it was all gone, so i parked it and started ordering parts before i did anything. Since i had to get the radiator hose off, i decided to flush the coolant, change the thermostat and the upper radiator hose to go around the belt. Once the parts arrived, I drained the coolant and did two flushes and tried to change the hoses and thermostat. the Gates hose ended up not being the right hose, in hindsight I should have used the old hose and put it back together.
But I returned the Gates hose and ordered a Motorcraft hose. not thinking, i left the system dry and possibly sitting with water from the previous flush. Three days ago, I got the correct Motorcraft part and did the work on Sunday. since it had been sitting, i decided to run another flush, i noticed a squeaking sound and that the water was coming out a little browner than when i left it. So I ran another two flushes and said to hell with it and put the whole thing back together and filled it with coolant and distilled water.
This morning, the squeaking sound was louder, but temps where fine and coolant level was fine. I drove to work ( about a 10 mile drive) and when i finally stopped, i got a whiff of coolant smell. I noticed coolant behind me and when i lifted the hood, i noticed the reservoir was half empty and coolant dripping down from the center of the block. I can still hear the squeaking, I figure the water pump is on its last leg and decide i need to go home. I walk in to work and let them know I'm gonna take the day off to situate this. Before i leave, i top off the reservoir with a gallon of distilled water and head out.
After a short distance I notice that the squeaking stops, now I'm terrified that the water pump just completely failed. (I've never had one fail on me so I'm not sure what happens when it does) As i drive home, I'm watching all my gauges. none of the temperature gauges spike, everything was normal for the drive home (another 10 miles) I park it and lift the hood and the reservoir is completely full. why is reservoir completely full? why would a leak like that stop? Should i just change the water pump? I don't want to just hope for the best, i do use my excursion to haul the kids from time to time.
Ford 7.3L Power Stroke (1999-2003) :: Belt Screech Sound Coming From 38R
The last week or so I have been having a screeching belt sound driving me insane in my 2003 F-250 7.3. After further investigating I have found out it is coming from my 11 month old GTP38R bearing. It has an aftermarket billet compressor wheel in it and I sold the factory wheel when I installed the Billet wheel. Where to locate a factory Garrett GTP38R wheel? All I can find online are Billet wheels or random off brands. At this point I would even trade my Billet wheel for a factory 38R wheel.
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: Lost Serpentine Belt - Overheated
I was cruising along yesterday and felt the steering pump go out on the highway. Nowhere to pull over and pulling a big horse trailer. Three miles later I finally get to a wide spot to dive into. I look down and the temp gauge is maxed and the oil light is on. Most of the antifreeze boils out when I got the engine shut down. I had no choice but to have a friend bring a new belt and some antifreeze to the rescue. Got it changed and filled back up. Started and drove home fine.
I've got this twisted gut feeling about the whole deal. What kind of damage did I likely do? Things to look for? Did I just kill the longevity of the motor? I've been trying to do things right and treat it well to ensure a reliable truck.
On a side note the belt came apart in ribbons and it was absolutely shredded. The belt appeared to be less than 3 months old. No cracks or tears and a bright white numbers sticker on the back
Ford 7.3L Power Stroke (1999-2003) :: Chirping Sound Coming From Serpentine Belt And Pulley Area
I have 1997 F250 LD since i bough it has been doing this chirping sound coming from the serpentine belt and the pulley area but when the truck has been working for 15 - 20 min it goes away
This is apart from the from the problem before I think the fan clutch is broken because when I start the truck I can hear the fan going at the same speed of the engine is that normal ? even when the truck is cold