Ford 7.3L Power Stroke (1999-2003) :: Service Engine Soon Light - No Codes In Torque

The SES light in my 2001 7.3 came on about a month ago while I was towing a light trailer in the SoCal mountains. When I got home I spent about 2 weeks replacing the injector o-rings and glow plugs. I discovered while I was in there that the head bolts on the driver's side where loose. I retorqued them to spec.

Both batteries were disconnected for the 2 weeks. When I started the truck the SES light was still on.

My Torque Pro app isn't showing any error codes, and is reading live data correctly. (I didn't have the app when the light first came on; I only purchased it after I finished the repairs). Am I missing something? Is the SES light not necessarily connected to fault codes? If so, wouldn't it reset after 2 weeks with the batteries disconnected?

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Ford 6.0L Power Stroke Diesel :: Torque Pro Isn't Pulling Any Codes - Cam Sensor?

Was trying to give back to FTE, all have been useful. So I figure I would post a problem solver. Had a nice oil leak traced to cam sensor o ring. All back together now crank no start.

Truck is half in and out of the garage, torque pro isn't pulling any codes. I did accidentally pull my alternator cable out of the connector, luckily had one to replace.

Did I wreck the sensor taking it out? Will have to try and pull the beast out tonight.

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Ford 7.3L Power Stroke (1999-2003) :: Airbag Light Flashing - No SES Light Or Fault Codes

Came on other day. No ses light or fault codes. What it means?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Dual Generator Upper And Lower Fault Codes?

I have a 2001 f350 7.3 diesel and want some info... I am switching out the air intake and thinking about the Banks package.. How does it can be compared? Also, I am dealing with an issue of a dual generator upper and lower fault codes.. I only have a single generator system and it is running strong as far as I can see.. When I start it shows 12.9 and then raises to 14 when running.. Stays there the entire run...

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Ford 7.3L Power Stroke (1999-2003) :: ABS Light Came On And Will Not Go Away - Codes C1233 And C1234

Immediately after replacing both front hub/rotors (and front pads and wheel bearings), my ABS light came on and will not go away. I finally ran codes a couple weeks ago while troubleshooting my CPS problem which left me stranded on the interstate while trying to get to the airport for a business trip.

Back in December, all I did was remove, clean, and reinstall the sensors like I always do whenever I have to R&R the rotors. I can't find any damage to the wires or connection points. I have re-removed and reinstalled each sensor again. I have cleared the codes, but once I start pulling out of the driveway, the codes come right back again for both front wheels.

There were absolutely no symptoms prior to the rotor replacement job, and this has been an ongoing and increasingly irritating visual issue ever since I did the brake job back in early December (I can't NOT look at the ABS light every time I start the truck, and I HATE seeing it stay lit)!

What bugs me the most is that I'm getting codes for BOTH sensors after replacing BOTH rotors. I MUST have gotten something wonky, but can't figure out what it was. Now I did replace all the drive line u-joints at the same time, but I never touched anything on the pumpkin or tranny in the process.

So, I have two questions..

1) Possible causes?
2) Possible solutions (I don't want to just start throwing new parts indiscriminately)?

From what I've read, Roland posted acceptable ohm values for the front sensors a couple years ago, so I can check that tonight.

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent ABS Light - Codes C1230 And C1229

I have had an intermittent ABS light for a while now. Since I have gotten the injector o-ring issues, and oil consumption problems nailed down, I am starting to check other things off the list. I have 2 codes:

C1229 Speed Wheel Sensor Rear Center Coherency Fault

C1230 Speed Wheel Sensor Rear Center Input Circuit Failure

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Ford 7.3L Power Stroke (1999-2003) :: Rebuilt Transmission Flashing O/D Light With Codes

I test drove my truck yesterday for the first time with the newly rebuilt transmission. I was gentle with the right foot and all seemed well. Once out on the main road it shifted by itself into overdrive for the first time and immediately the O/D light started flashing. I drove it home and shut her off. I test drove it 2 more times leaving overdrive off, no issues. With a snap-on scanner hooked up I let it go into overdrive and O/D light started flashing again, not immediately maybe 5 seconds after shifting into O/D.

Codes are:
p1316 IDM codes detected
P0717 Turbine speed sensor circuit fault
P0715 Turbine speed sensor circuit fault
P0500 VSS fault

10 minutes ago was my last test, O/D flashes only after it has shifted into overdrive. I checked the transmission wire harness and all connections are tight, trans oil level is good & trans temp never went above 150. Could this be a faulty VSS?

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Ford 7.3L Power Stroke (1999-2003) :: Torque Specs For Tie Rods?

What are the torque specs for tie rods for a 4x4.

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Ford 7.3L Power Stroke (1999-2003) :: Torque Value For 13 Mm Belt Tensioner Nut?

Thought I had these bookmarked but not. What is the torque value for the 13 mm bolt , replacing the tensioner.

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Ford 7.3L Power Stroke (1999-2003) :: Power Lost And Engine Turned Off While Pulling Onto Highway

While pulling onto the highway and pulling pretty hard lost engine power all boost then engine truned off. Top of engine is covered in oil..... What happened?

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Ford 7.3L Power Stroke (1999-2003) :: Blown Trans From Torque Converter?

So my transmission drove perfectly fine I just wanted to put an upgraded torque converter in especially after driving a customers' truck with a low stall converter. I know their not like for racing or anything but it's a work Truck with some mods to the motor nothing crazy. So I went ahead and bought a low stall triple disk converter and I drove around the block fine and went to go on the freeway and got into fourth but lost it as I hit 75 (was not flooring by any means and had it in the stock tune) now it will not go past second gear. Once it did this the o/d off light started to flash and I decided to do a stall test.went to 1800 in a Second. Suppose to stall around 1200-1300.

2000 f250 7.3 powerstroke dp chip stage 1 camshaft and 180/100 injectors coming at some point but stock for now

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Ford 7.3L Power Stroke (1999-2003) :: Trans Torque Converter Rattle

1999 7.3/4r100 4wd with the rattling torque converter.

I bought this truck 10-11 years ago to use as a tow rig for my landscaping company. It has been a great problem free truck, I have done brakes a few times, a water pump, ball joints but no issues with motor/drivetrain.

I don't know the history of the trans before I purchased. Ford didn't have history of it being replaced and even now it still has all the labeling on the case. I would have thought it would have been washed off in a rebuild. Again I don't know. When I bought the truck it shifted nice and crisp, having owned trucks before it made me think it had been rebuilt but this was my first and only 4r100. Other trucks are ZF6 manuals.

Anyway 10 years and 100,000 miles later it still shifts very crisp and fluid, has been changed a couple times, is nice and cherry red. I added a 6.0 cooler, temp gauge and filter. Never see the temp rise and haven't seen much in the filter.

About 25,000 miles ago the TC started to rattle, a known 99 problem. I figured surely the trans would go and I would do a rebuilt from Ford. It keeps going though so being a work truck I have kept running it.

A couple weeks ago the starter just spun and wouldn't engage. I pulled the inspection cover and noticed some missing teeth on flex plate. Got it to start my turning crank bolt a bit to good teeth and the starter caught. Now we are carrying a breaker bar and socket. It has happened a few more times so I need to replace flex plate.

Question is, since I need to pull trans to replace flexplate, should I replace TC (I would like to get rid of the noise)? Some people have said I will be replacing trans in a couple months if I mess with it. They say just spend $3000 on a rebuilt now with a converter. Not trying to be cheap but hate to just dump this trans that is still working great and has served me well.

I have replaced many transmission and done clutches in many trucks so I am familiar with the steps of removal and installation, just stuck on what I should do.

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Ford 7.3L Power Stroke (1999-2003) :: Re-torque During Glow Plug Replacement?

I will be changing all the glow plugs in a few days. Should I re-torque the head bolts or anything while I am in there? Don't want to button it back up and then wish I had done something while in there.

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Ford 7.3L Power Stroke (1999-2003) :: Noise Started While Pulling A Hill At 65 MPH

99.5 7.3. 201,450 miles, Just developed a new noise. Was on interstate, in cruise, 65 mph, started while pulling a hill. Kicked it out of cruise and noise went away. I have found it will repeat just pulling a hill at highway speed.

Now for the noise....it almost sounds like lightly opening the secondaries on a gasser 4 barrel. I don't see anything unusual under the hood.

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Ford 7.3L Power Stroke (1999-2003) :: Noticeable Vibration Between 20 And 25 Mph Under Heavy Pulling

I've got a 2002 F350 DRW 7.3 truck I'm having a little concern over. It started this summer, when under very heavy pulling I was getting a very noticeable vibration between 20 and 25 mph. I did not think much of it, as it only happened under extreme conditions.

Now I'm getting the vibration all the time, and it's started another band which is 40 to 45 mph. It's much worse if you are very light on the throttle, if you're full throttle it's much harder to notice.

Truck has 154,000 miles.

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Ford 7.3L Power Stroke (1999-2003) :: Torque Convertor Rattle After Transmission Rebuild

My '01 f350 up and running the last 5 years. The truck has 130,000 miles on it and the transmission quit on me two weeks ago. My mechanic pulled the tranny and sent it to a very reputable rebuilder for a complete rebuild. My mechanic then reinstalled the tranny. I picked up the truck and when I paid the bill my mechanic told me that the rebuilder provided a new 4-plate torque convertor and that I would hear it rattle when I was at stop signs, stop lights etc. and that this was normal for these types of torque convertors. I have searched this forum and found all kinds of reasons for this rattle. None of which tell me this noise is normal or should be expected. I have no problem going back to my mechanic and discussing flex plate cracks, engine/tranny misalignment or any of the other causes...

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Transmission / Torque Convertor Slipping

My son bought a 1999 F250 Diesel about a year ago. The seller gave him receipts showing that the 4R100 had been rebuilt and a new T.C. installed 25k miles before the sale. The problem is that it is slipping. He says it started with 2nd gear, now it will hardly move in 1st.

Fluid smells a little burnt. We pulled the transmission pan expecting to find lots of friction material. It does not have as much as I thought it would, not as much as I have found in the the pans of the few other auto trans I have seen with worn out frictions. Below are pics of the inside of the pan.

Or, is it the T.C. that is slipping. I have never had a vehicle with a bad T.C. How do you diagnose it? I have experience rebuilding (GM) Turbo 400's and 4L60's. Never had a ford AT apart.

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Ford 7.3L Power Stroke (1999-2003) :: Injector Installation - Torque Hold Down Bolts

I have been reading here about alternate methods to torquing the hold down bolts for the injectors. This winter I replaced my old stock split shots with new alliant single shots. I installed the injectors into a cold engine and torqued the hold down bolts to 10 ft lbs. I did not ever go back and re-tighten.

Is it suggested to go in and re-tighten the injector hold down bolts to 10 ft-lbs after the engine has been heated up and cooled down? What are some symptoms of a loose injector? I am imagining premature wear on the injector cups, low compression and maybe some mixing of oil into the combustion chamber.

Did just throw the injectors in and go back later to retorque only to find they were all fine or were some loose?

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Ford 7.3L Power Stroke (1999-2003) :: HPO Torque Spec And Front Swaybar Bushing Replacement?

I'm working on a couple of repairs and have encountered a few questions:

1. Are the bolts supposed to come out of the top of the end link? Mine don't so I don't know if that's the way it is or mine are so far gone that they are frozen in the sleeve. My poly bushing kit does not have any new bolts so I'm hesitant to lay into it with a 10 ton press and ruin the bolts (I don't know how much they are from Ford to buy or if I can even buy them).

2. HPO rail plug. I'm removing my HPX as I'm tired of it leaking (hopefully when my HPOP comes back as a T500 I won't need it anyway). I've seen 33 ft-lbs and 96 ft-lbs. As I go towards the 96 ft-lbs it feels like I'm going to strip the threads out so I backed off and they are at 33 ft-lbs now (I don't need that headache and my wife would go through the roof). I got the ones from Riffraff as I misplaced the ones I took off 8 years ago (go figure). The HPO line connections to the head (or pump for the matter) are 19 ft-lbs. I use Loc-Tite on those but both have an o-ring (which provides most of the seal) so I'm not to keen on gronking the rail plug.

3. I'm also replacing both HPOP gaskets. I know that the HPOP and reservoir mounting bolts are 18 ft-lbs (from Ziggy. in the tech sticky) but is there a spec for the cover bolts too? I know the gasket provides the seal but I'd like to make sure that the force is distributed evenly across the gasket (Sous isn't the only OCD person around).

Hopefully this fixes most to all my oil leaks (still have to tackle the oil cooler). The valley is covered (as well as the front of the reservoir) and there is a lot of weepage on the paper towel test. There are years of buildup everywhere and will take a few tries and several cases of Simple Green to see the metal again.

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