Ford 7.3L Power Stroke (1999-2003) :: New HPOP And Injectors - Long Cranking About 15 - 30 Seconds

I recently did the following work:

New Injectors
New T500 Hpop
New IPR
New ICP Sensor
New UVCH/Glowplugs
New starter

Been cranking about 15-30 seconds each time about a dozen times now. I've pulled the icp and the hp crossover and have oil flowing at each.

ICP builds to about 240 psi and at a 98% duty cycle....so I assume there's still some air in the system. I"m not getting any sense that the engine is trying to hit. Do i just keep cranking?

View 14 Replies

Ford 7.3L Power Stroke (1999-2003) :: Truck Harder To Start After Long Cranking

Background on the vehicle, Last week installed Swamps 200cc/30% injectors with a 38r. Had swamps reburn my chip for the new upgrades.

But heres the problem i noticed starting the truck was a little harder ( longer cranking ) till it would start never thought of anything since i read air gets in and can cause it but then yesterday and today its taken 30 minutes to start the truck since i have to do a trial and error.

The truck just seems like the batteries are being drained or something along those lines. i also noticed my gauges keep resetting back to blue( default color). Today I plugged a battery charger up all good voltage i charged them so both read 14v and still no start. So a couple of attempts at starting with chip in and ICP on nothing

I unhook the chip and ICP get a half start then eventually it starts. After then i can hook it all back up and it starts good for the rest of the day but for what ever reason after it sits all night it doesn't want to start up right away. I'd like to figure it out today since id rather not wake up at 4am and attempt to do this all before work each day.

I noticed that my gauges would reset to the default color after each turn off. So i unscrewed my ECU and then redid that to make sure its tight. along with making sure the chip is seated properly. after that it stopped resting my gauges. Whether that's the issue or not i cant say but ive been checking my HPOP oil level since i stopped driving it around 1400. and hasn't changed oil levels are good. I plan on starting it before I go to bed around 2200-2300 just to check and see what happens.

View 6 Replies

Ford 7.3L Power Stroke (1999-2003) :: Long Cold Crank / Hot No Start

I have a early 99 f250 super duty 7.3l and it's giving me fits. about a month ago the truck started to do a hot no start. drove truck for about a hour. Shut it off and half hour later no start. Let it sit over night and would start with long crank.

Changed CPS no change. Pulled tuner and set back to stock. No change.
Changed fuel filter, no change.

After reading forums changed IPR and truck started and ran great. About a week ago back to the same problem. Battery's are about 2 months old. Oil change and oil filter a month ago.

Checked the hpop reservoir and its 1/2 from the top.
Checked fuel bowl and it has fuel. no sign of oil in it.
Drained bowl and watch bowl fill back up. seems to fill quickly.
Pulled passside valve cover to check for bad orings while cranking.

Every thing seems fine. have not done driver side yet. used FORSCAN and ran buzzed test on injectors and they all buzzed what seems to be about the same. ran test couple of times to make sure. this morning I ran a live scan while cranking and this is what I got right before it started. ICP 660.6psi, IPR 64.84% and RPMs 227. took 8.86 seconds to start. after work scaned again for hot no start and this what I got. ICP 292.9psi, IPR 55.86%. and RPMS 203. unplug ICP and no change. still will not start. one thing I did notice when plugging ICP back in I looked down in side at the pins and can see what seems to be bubbling around one of the pins. the pig tail has just the slights sign of oil.

View 14 Replies

Ford 7.3L Power Stroke (1999-2003) :: F250 Cranking For A Bit Of Time And Refuses To Start

I have a 1999 f250 7.3 psd. it cranks and will not start, it use to crank for a bit of time and then start and now it refuses to start. If I leave the key in start position for like 30 seconds it use start and now it wont. I am thinking it is something with the glow plugs?

View 8 Replies

Ford 7.3L Power Stroke (1999-2003) :: Studder When Cold After Sitting For Long Period

I think I'm going to buy a late 99 CCLB six speed manual truck that's probably been sitting all of a year, maybe longer. Prior to being parked the truck ran flawless. 6 months after parking it he decided to sell it and when driving it, it has a miss when its cold and blows a little white smoke when accelerating. Appears to clear off and run normal after its warm. So he decided to investigate it and re-o-ringed the injectors and checked other things out.

He's determined he thinks it has a weak hpop. Not sure I'm sold on this. Fast forward six months and now I'm pretty sure I'm going to buy it. Drove it yesterday and same thing, first 4 or 5 miles kinda studders or misses but after that runs smooth and has no issue. No longer blows white smoke at all or anything. Obviously the fuel is old as hell, other than that what is everyone's thoughts?

View 14 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Lost Power And Suddenly No Throttle

Comming back from hunting today my truck suddenly lost power and stepping on the accelearator had no effect at all. We were on the highway thru the mountains but on a fairly level stretch for a few miles. Managed to pull the truck and toy hauler over and the engine was running fine but stepping on the accelerator had no effect. The check engine light came on every time I stepped on the throttle and went out when I released it. It started fine but no throttle response. Switched around a bunch of relays and checked the fuses and still nothing.

Not liking my parking spot i tried to see if it would move down the road at an idle but it would not. Then I thought to try it in 4 wheel low and as the shoulders were soft it wouldn't move forward so tried reverse and went back a foot, forward again and moved a foot and a half. did this several times and all of a sudden the throttle responded, took it out of 4 wheel and it ran fine all the way home. What would have caused this? I was ready to call a tow truck which would have been several hundred dollar bills for where we were and with the trailer

View 14 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Truck Lost Power Then Died - No Codes

I have a 2002 F250 Super Duty. Was driving it and it started to lose power and shut off. Then wouldn't start like out of fuel. No engine light no codes. Truck has 155k on it. So just because I replaced fuel pump. Truck runs but not right it's ruff no power kinda back fires in exhaust. I check wires and plugs under valve covers all seems ok. I ran truck and pulled each injector loose and engine would stumble. As in they are working. I replaced cps. Just because still the same. Then the truck started running right. But the truck runs but has knock but knock goes away and truck has full power. Yes oil is full and I change it regularly. The problem is off and on like electrical.

View 7 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2002 F550 Taking 4 Seconds Of Cranking To Start Consistently Hot Or Cold

I have now replaced hpop, injectors, cups, gpr, batteries, uvch on both sides, icp and ipr on my 2002 F550 and it still has a long crank to start.

It has been driven about 1,000 miles since then and no change. I have no codes except buzz test produced a high to low 1272 1274 1276 1278 one time. Cannot get that to happen again.

It is taking 4 seconds of cranking to start consistently hot or cold. It always starts but cranks for what seems like too long compared to my other 7.3s. I have included a screenshot of the data and am curious on what everyone's thoughts are as I am out of things to look at!

View 14 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2000 F250 Runs Out Of Fuel On Hard Pull / Long Hills

Every time I hit a hill, loaded or empty, or get on the truck on level ground after about 15 seconds it acts like it's running out of fuel. The pump starts getting noisy like it has air in it, but it'll straighten out eventually. If you don't let off the fuel it'll eventually stall out. No check engine light, no codes. Truck has a ts chip but it does it on all settings. New fuel filter, changed oil with hot shots secret, new air filter, hutch mod done. I'm at a loss for what to do. Good fuel pressure also.

View 8 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2000 F250 - Codes P1247 And P1248 / Noise Sounding Like It Lost Air Compression For A Few Minutes

My pickup has 316,000 miles on it. It's a 2000 ford f250 7.3 powerstroke. I have always bragged how my truck can pull anything because it has alot of power. Yesterday when pulling a 28' travel trailer up an incline I noticed I didn't have much power and it steadily got worse. Now I'm at a crawl when I hear a noise sounding like it lost air compression for a few minutes then the noise stopped. I stopped and looked to make sure everything under the hood was still attached and everything seemed fine.

I got back in and continued very slowly a few more miles home. Gauge were all good, never got hot. I put a scanner on it and it threw two codes. P1247 and P1248. I haven't noticed any unusual smoke. This is my second ford I've owned and know that when weather gets cold you may have to plug it in. But this truck it doesn't matter if it's 100 outside it will not start without plugging in for at least 1 hour. I've replaced all glow plugs hasn't worked. So I am assuming this break down now has something to do with it. I really am starting to not like fords!

View 13 Replies

Ford 6.0L Power Stroke Diesel :: 2003 F250 Keeps Cranking And Not Turning Over

I have a 03 f250 6.0 . I rebuilt the whole top end. When i finished it 15 months later due to personal issues I started it. It ran for about 4 hours i turned it off the next day i went to start it again and didn't kick over so i figured it was batteries they might of died (it was about 3 degrees out) so i went to get new batteries put them in and it started using diesel 911 and starter fluided i let it run for awhile. I went back the next day to start it and it did t turn over it just kept cranking and started to die out so i stopped trying. Now a week later I am at it again. Could it be not starting because of bad fuel trying to get through the system or could it be something else?

View 3 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Runs Rough When Cold

I have my 2002 Ford F250 Powerstroke. 175,000 original miles by me and only me. SCT, MBRP, Howes or Stanandyne almost always. Runs like new. It starts rough if I don't plug it in. Even on 50 degree days. Then it levels off and runs perfectly. If I plug the truck in I can drive off immediately with perfect operation of motor. I just went 1500 miles. Pulling a car hauler with car. NP at all.

New Glow Plugs, GPR "Yes it works", IPR, New Harness, Buzz Test shows it's fine, New #8 injector last year, New O rings HPOP. My buddy who is a PStroke guy said this trucks runs too perfect for it to be injectors. He recommends seals for the injectors. What does this mean. Or what else can it be. Where should I start.

View 9 Replies

Ford 6.0L Power Stroke Diesel :: Long Cranking When Warm / Pressure Too Low

Some information about the truck2004 Excursion, Motor has a December 2003 built date listed on the valve cover

Bullet proof complete by Hallas performance just prior to Mike's passing (3 years ago). ARP, EGR, Oil Cooler, lifters, etc..

Newer batteries, DC amp 185 alternator, newer starter, she cranks hard and fast~230,000 miles

Here is the situation: Starts good and fast when cold, even subzero temperatures. She cranks long and barely catches if I make a short stop at a store or restaurant. A few hours later or the next morning is fine.

I found the following codes:

P2284 - Injector Control Pressure Sensor Circuit Range/Performance
P2291 - Injector Control Pressure Too Low - Engine Cranking
P0528

I took her into the local Ford Dealer for diagnosis and here's what they reported. ICP tests good and has the latest pigtails. They reported a leak in either of the following.

Oil injection pump Estimate of 8.5 hours to repair.
Under the Valve Cover Gasket. Estimate of 3.5 hours to repair.

So here are the questions I have. Does this diagnosis sound appropriate? Is it reasonable that they do not know which area is causing the problem? Are the hours reasonable estimates for the repairs? Assuming I go ahead with these repairs, is there anything else I should have them look at while they're in there?

View 14 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 Truck Has Always Had Difficulty Starting Cold

2001 F250 7.3l 294k miles

Ok so truck has always had difficulty starting cold since I got it about 12k miles ago. Replaced glow plugs, that made things slightly better but still no start unless temp gauge was in that first line above the C. Changed to Rotella, immediately after oil change starts better and at slightly colder temps.

Since getting the truck when you turn the ignition on you can hear a 'whistling' type noise which I believe is the fuel system pressurising. That used to last as long as the chimes did when you first turn the ignition on. More recently it lasts a lot longer.

Towed recently and had intermittent check engine light - believe this could be HPOP related, haven't checked codes yet as we're on vacation. No oil in the valley. But I do have a little oil carry over in the turbo intercooler pipes.

Truck slightly sluggish at setting off initially and then picks up reasonably well when not towing but my Dyno says I'm putting a bit more pedal to get the same performance from say two months ago

Pretty sure injectors haven't been changed since truck was new but can't be absolutely certain as there is no history. I was surmising this is probably both a HPOP and injector age issue but only from what I've found searching...

View 14 Replies

Ford 6.0L Power Stroke Diesel :: Long Cranking Time When Sitting For Over 5 Hours

2005 Ex with 6.0. It has been bulletproofed. But has had a long crank after sitting for over 5 hours. I was starting to think glowplugs but no codes, Then thinking FICM, nope voltage has always been good. After I run the truck for a few miles if I kill it. It would crank right up. No issues. Only happened after it sat for awhile. I knew it had to do with HPOP system since it took about 5 to 8 seconds to show over 500PSI.

The passenger side does not have a leak since the oil is to the top of ICP sensor. When I was going to remove it. So I took off the drivers side. I inspected the dummy plug. No issues there "they are the 12mm with teflon plugs" I inspected the stand pipe. No issues there either. I inspected the small test port on the top of the rail. No issues there either. So I decided to air test it. So I used my auto-ingenuity to close the IPR valve after I heard all the oil blow out.

Then after sitting with 120 psi of air for about 10 minutes. I hear a bubbling sound coming from the Drivers side Rail. It was a plug I have never seen mentioned here. It is at the back of the rail. I removed it and sure enough the oring is split in 2. I went to ford and picked up a new Oring it was like $4. It also looks like its a different material. I am still in the process of putting the truck back together so i have not started it back up. But I am pretty sure this was my problem.

View 9 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Starts And Runs With Rough Idle For About 10 Seconds When Cold

I have an issue with my 7.3.... the truck will not start if it sits overnight without being plugged in, even in 65 degree weather. It starts and runs with a rough idle for about 10 seconds after its been plugged in for an hour, after the rough idle is gone it runs great .. it will Stat back up as long as the truck is warm (70+).... I've replaced the batteries, glow plugs, starter (it was going bad) and fuel filter. .. also replaced the gpr today. ....

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2003 F250 - No Start / Lost The Upper Turbo Hose

I have an 03 super duty with the 6.0, came back from vacation with my 5th wheel in tow. Lost the upper turbo hose twice on way home. Managed to get it rigged and made it home and parked it. a week later went to uncouple and move the truck and had some very strange issues. Started fine but could barely make it up driveway (no trailer at this point). No power, felt like when turbo hose came off. Got it moved and checked turbo hose and all was good?? Went out a couple days later and no start.

Checked all relative fuses and relays and all checked good. Jumped starter solenoid and starter worked fine. turned key on and jumped quick connect on right side of engine compartment to battery and it fired right up and ran. Jiggled shifter around in park and neutral and nothing. BTW I always here the relay clicking and swapped with one of the others just to be sure, same thing. After looking on the internet for a day and a half thought maybe a NSS in the tranny but I think I have the 5R110 that does not apply??

View 4 Replies

Ford 7.3L Power Stroke (1999-2003) :: ICP Was Only Getting To 350 PSI While Cranking

Been working on a no start issue on my truck last couple days. ICP was only getting to 350psi while cranking. Anyway I did the Cody test today and found bad o-rings on the #2 injector, I think. It's the front one on passenger side.

I just installed these injectors from PIS last fall and had a loud tick that sounded like a loose injector if the oil temp was below 40 deg, but went away the warmer the engine got. I never got to into looking for it because I work in my drive and it was to cold this winter, so it sat most of the winter and i drove my other truck. This spring when it started warming up I started driving it again and the tick was barely noticeable. I should note too that that side runs about 100 deg hotter than the other on the pyro's

I forgot to try re-torquing the injector before pulling it but it wasn't loose in the hole and the bolt was pretty tight. I have extra o-rings, enough to do all the injectors, but wondered if it was worth it or just do the one that's bad?

View 13 Replies

Ford 7.3L Power Stroke (1999-2003) :: No Start - IPR Goes Straight To 98.6% While Cranking

This morning I went to start her up, and she fired right up and I let her warm up until oil temp got to 100F, when I realized that I wasn't leaving right away so I shut it down and came back about an hour later. Oil temp now at 78F, but she wouldn't start. Have Torque Pro running, and the IPR is going straight to 98.6% every time while cranking, sits at 14.7% with KOEO.

Truck's been running fine, recent oil/filter change (T6 10-40W), cleaned & re-installed CAC tubes/boots for leaks. All else seems good. Pulling the ICP sensor shows HPOP going to 2800psi, with IPR @ 30%, still no start and not even a cough.

The IPR is original, rebuilt once several years ago.

View 14 Replies