Ford 6.7L Power Stroke Diesel :: DEF Light Stays On?
So I re filled with DEF fluid the other day and the warning light is still on and miles declining every time I turn on the vehicle to drive. Running out of miles before it says empty even though its not. Dunno if i'm able to make it to the dealer right away to get it fixed.
View 14 RepliesFord 6.0L Power Stroke Diesel :: 4x4 LOW Light Stays On / TC Not Shifting
2003 F250 6.0 ESOF - 4x4 and LOW lights on, TC not shifting
About the truck: 2003 F250 CCLB 6.0L 210k Miles
Heavy Duty Bulletproof Diesel Kit
Warn Front Manual Hubs (vac lines clamped/blocked)
Transfer Case Shift Motor/TCSM is off (I personally have not tested it and am still looking for what to test on it) or I will purchase a new one.
From seller: "What happened is, I accidently put it in 4x4 and when I turned the switch it would not go out. I had to limp it home slowly. When I got home I messed around with it, and could not get it to go back into 2x4. I removed the shift motor, and tested it. It tested ok. I shifted to back to 2x4 with a wrench and left it."
CURRENTLY the TCSM is off the transfer case and is in 2WD. Warn hubs are set to "FREE," seller also noted that this is how he has been driving it for quite sometime. TCSM is in 4x4 LOW, that is what I have to manually shift the transfer case to if I want to mount it up. I have been shifting it using a 14mm open end wrench and with the transmission in neutral. I have not tried turning the TCSM position manually.
Scanning using AE brings up different codes depending on transmission position and which scan is used:
P1812 4-Wheel Drive Mode Select Circuit Failure
P1819 Transmission Neutral Safety Switch Short Circuit To Ground
P1832 Transfer Case Differential Lock-Up Solenoid Circuit Failure
P1876 Transfer Case 2 Wheel Drive Solenoid Circuit Failure
P1865 Transfer Case Contact Plate Power Short to Ground
AE scanning for DTCs: P1832 and P1876
AE scanning using OnBoard System " SYSTEM SELF TEST" with transmission in PARK: P1812, P1832, P1876
AE scanning using OnBoard System " SYSTEM SELF TEST" with transmission in NEUTRAL: P1812, P1819, P1876
AE scanning with TCSM off: P1865, P1832, P1876
P1865 seems to be solved by simply installing the TCSM.
AE Live Data shows correct indicators for 4WD switch, showing corresponding drive mode in AE as the switch setting but nothing happens. No clunk/thud/movement. I have tried resetting the codes but the 4x4 and LOW lights both stay on. I tried it in park, neutral, engine off and engine on. I tried driving 5-10 mph to relieve any driveline wind up, I tried driving in reverse with front hubs free and locked, gave the same results in AE and no transfer case shifting.
Section 308-07A Four Wheel Drive Systems Pinpoint Test I
Found a thread with some fuses to check, I have checked fuses #19, 27, 31, 33, 34, 45 and 111 (with a multimeter for continuity),
Relays (first swapping the old ones, then trying new ones), I did the pinpoints from test I, and installed another GEM (same part number as mine but from a 2005 F-350)
Section 308-07A Four Wheel Drive Systems Pinpoint Test I led to my purchase of a used GEM, not knowing if it is good or bad, I have determined that I get the exact same codes for each AE Scan as the GEM that came with my truck.
I included a photo of my relay box, have any of you seen this type before? There is no other box in the engine bay with twin relays.
Air/Defrost switch works and routes air to switch setting. AC works, DEFROST works.
Could PVHS be causing a code from the manual hubs?
Could the MSS be causing a code even if it is showing correct in AE?
Should I try a new TCSM? Should I try turning the TCSM manually? How do I test, what do I test for on the TCSM?
I want to avoid taking this to the dealer if their own service manual and diagnosis is going to have the same results as my testing.
Where do I go from here?
Could PVHS be causing a code from the manual hubs?
Could the MSS be causing a code even if it is showing correct in AE?
Should I try a new TCSM? Should I try turning the TCSM manually? How do I test, what do I test for on the TCSM?
Ford 6.0L Power Stroke Diesel :: IDS - Light 3 On VCM Stays Solid Red
Using the Ford IDS ? My VCM 1 will not communicate with the PCM. The #3 light on the VCM stays solid red. I am running IDS 75.00. I don't have another truck to try it on. Bad cable from obdp to the VCM ?
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2003 F250 - Engine Service Light Stays On All The Time
my 2003 f-250 4x4 6.0 engine service light stays on all the time (for about 2 weeks now) it has 33,323 miles on it. it is running fine-no problems yet. no codes are showing up on a diagnostic test. What is going on?
View 10 RepliesFord 6.0L Power Stroke Diesel :: Fan Stays Engaged Until The Truck Hit Operating Temperature
I replaced my fan clutch... Not a bad job, did it a couple weeks ago. I don't drive the truck much, but took it out today for the second time in the two weeks since I replaced it. The fan stays engaged until the truck hit operating temperature it seems. Is that normal?
View 1 RepliesFord 6.7L Power Stroke Diesel :: Airbag Lamp Stays On - Codes P0480 And B0001
Now I have an airbag lamp that stays on, gonna have to take it in for this one. Getting funny DTC's also:
P0480 Cooling fan 1 ???? seems bogus to me!
B0001 Cannot find a description, but seems to be a BCM Code, may be attached to lamp?
Ford 6.0L Power Stroke Diesel :: Trans Shifts Hardly - Stays In 5th Gear - Torque Converter?
Ok so here is my problem now. I'm sure its in the tramny but not sure what else. My shift from 3-5 has always been a little hard. Yesterday on my way to work I noticed shifts 1 thru 3 were hitting hard. Once I got up to 65 mph it was okay. Then pulling into work when I shifted to reverse it didn't go into gear right away and then it would hit into gear. Later that evening on my way home from work it was shifting the same but seemed worse. Then my tow/haul light started flashing and it seemed like the torque convertor wouldn't lock in. It would just stay in 5th gear and the more throttle I gave it the rpms would go up but I would only get a little response from it. Then a few miles down the road it just completely shut off on me. It will not even try to turn over. I could also hear a noise coming from underneath the truck. Something ive never heard before. I really need to figure this out
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: ABS Light On Dash Stays Lit
Ok so i have an 02 F350 7.3 with 89k on it ... Ive had the truck about 2 years now and ever since i bought it the ABS light has been on. So finally i got to scanning it and codes popped up for the front speed sensors and the rear speed sensor. So i went ahead and just put all new MOOG hub assemblies in the truck which come with the speed sensor already in the them and i also replaced the rear speed sensor, which was difficult!!! Becuase the bolt was seized and i ended up have to drill and tap a new one and even then the sensor seats in the hole in the diff but doesn't seat flush with the housing if you really tighten it down, and it leaked a little fluid at first but i ended up loosening up the bolt a little to make it seat better and then i put silicone around the bottom of the sensor and it stopped leaking... Anyway I've fixed both the code issues and cleared them, BUT, the rear speed sensor code pops back up immediately after clearing it and the ABS light on my dash stays lit .... Idk what to do at this point because I've fixed everything and it still pops the code for the rear sensor, I just want the Light on my dash to go off thats all ! ...
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: Dome Light Stays On?
Why the heck would my dome lights (front and back) stay on while I'm driving and when the truck is off KOEO and locked? It's not the reading lights, those I can turn on and off at the switch on the light, it's the lights in between them.
View 10 RepliesFord 7.3L Power Stroke (1999-2003) :: 2001 - Brake Light Stays On?
long time ago i had to change master cylinder and the calipers on the fronts and the break fluid well i decided to test it out and see if they were working fter i was done with them then the light on the dash came on i thought its because the floating thing in the master cylinder was not floating which was not the case i dont think its the sensor i also lost my emergency break shoes never replaced em
01 f250 2wd 7.3l v8 diesel straight pipe 310,xxx
Ford 7.3L Power Stroke (1999-2003) :: Reinstalled Sensor Now ABS Light Stays On?
Trying to be proactive seems to have backfired on me. What to do? Pull sensors and clean? Checked codes points to both left and right sides.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Door Ajar Light Stays On All The Time When Engine Is Running
Here are some signs of the problem.
*Key fob does not work - battery is good.
*Interior overhead light works only on manual.
*Driver's auto door lock (with driver door open) will lock all four doors but the driver's door will automatically open back. To secure the truck I manually lock the driver's door.
*I replaced the driver's door 'ajar switch' with no results. The old switch was good after testing - normally closed until the ball is depressed then it goes to open.
*No codes.
*I just checked all the mini-fuses with a VOM and they are good.
*Could one of the relays be part of the problem?
I am curious if there is a scanner that can identify the bad door ajar switch if any?
From what I have read so far it appears the VSM (Vehicle Security Module) may be bad as a many of these 2002's complain of this problem and the VSM generally solves the issues. Are there folks other than the dealerships that can program the module if I purchase a new one and remove the old OEM one? Other than the inconvenience the truck runs fine other wise.
Ford 6.0L Power Stroke Diesel :: Theft Light Blinking - Overhead Light On?
I connect the batteries and the overhead lights don't out, plus the theft light is blinking. Bad door switch maybe? I don't have the original Ford key
View 1 RepliesFord 6.0L Power Stroke Diesel :: Wrench Light Comes On Pulling Even A Light Load Up A Grade
The thing is the truck seems to run fine. But, when it hits 30 pounds of boost it goes in to limp mode. Good way to get yourself run over on a highway. I'm wondering if the computer or whatever has gotten off somehow and is sensing a problem too early ? Would a re-flash possibly correct this ? BTW, it is a 2005 with 63,000 miles.
View 4 RepliesFord 6.0L Power Stroke Diesel :: 2005 - No Dome Light - 3rd Brake Light Quit Working?
I have a 2005 F250 with 6.0 Crew cab
Wanted to change out factory bulbs to LED's. The factories were working just fine, just wanted LED's. Broke a couple of center bulb holder's/clamp. Don't really know what they are called. Went to junk yard got a couple of used ones, those worked because when we opened the doors on wrecked trucks Dome lights came on! Got home put them in and NOTHING. No dome, no map lights with LED's. Changed back to factory bulbs and only map lights come on, NO dome lights on front or back and my 3rd brake light quit along with the 2 bed lights. Checked the wiring plug and have power to one wire. What fuses would I need to check or to check where next? Owner's manual is not very specific about which fuse.
Ford 6.0L Power Stroke Diesel :: Low Fuel Light Had Come On / No Power / Lots Of Smoke
So this morning, I stopped for fuel. My low fuel light had come on yesterday, so I planned on filling it up this morning. Swung through the local Safeway (my usual fill-up haunt) and threw 25 gallons of diesel into my Excursion. Truck started up right away, like always, pulled around in the parking lot, pulled into traffic, then got stopped at a red light. I noticed a slight unevenness in the idle for a couple of seconds, then the light turned green. Pulled out, truck accelerated a bit more labored than usual, and in my passenger's mirror, I looked back and saw some light greyish blue smoke.
The smoke progressively got heavier, power diminished, and I was no longer able to maintain speed with traffic. I pulled off onto a side road, shut the truck down, and scanned for pending codes. Nothing. So I hoped that it was just a gremlin, started the truck again, got tons of the same smoke, really rough, super clattery idle, and the engine wouldn't even accelerate in park. No hint of boost, nothing. So I turned the truck off, called a tow truck, and had her flat bed hauled home.
Background on the truck, roughly 150K miles, changed the fuel filters not too long ago (less than 7K on them), recent-ish oil change, but I was planning one for later this month. Truck is all but stock, only an aftermarket cold side intercooler tube. I recently replaced my EGR valve, less than a year ago, because it was stuck partially open, replaced it and the truck ran great after that.
I've been seeing some scary writeups for similar things, stuff involving cracked pistons, bad rings, engine teardowns, new engines required, things like that. For me, it just seems like a ridiculously convenient coincidence that the problem would happen immediately after refueling the truck. At this point, I'm planning on replacing both fuel filters and doing an oil change as preventive maintenance and as the easiest possible fix, but what else should I be looking at? Some posts suggest FICM, some suggest ICP sensor, some are saying my injectors may be shot.
Ford 6.7L Power Stroke Diesel :: Low Fuel / Power Message Then Check Engine Light On
My low fuel light came on tonight. I drove about 2 miles, stopped and shut the truck off. When I restarted it and began to drive off to the fuel station a notice came on that isaid power reduced then a check engine light came on. I was about a mile or less from the fuel station so I filled up. I cycled the key but the engine light is still on. No low power message tho. The power is fine.
I came home and drained the water drain on the filter, didn't see any water but hoped it would solve the problem. I cycled the key a few times and started the truck but the light is still on. My truck is a 2013 f350 6.7 and has 211500 ish miles on it. I bought it a month ago with 18500 miles and haven't had any issue until tonight. My only thought is maybe the fuel filters need changed. I don't know if or when the previous owner changed them.
Ford 6.7L Power Stroke Diesel :: 2016 F350 - Constant Power From Dome Light
i just installed a Dash Cam and it needs power all the time. Is there a way to tap into the dome light?
View 2 RepliesFord 6.7L Power Stroke Diesel :: Check Engine Light Came On / Reduced Power Then Died
I started my '16 6.7 this am and drove it about a mile.
The check engine light came on and at the same time the display said "Reduced Power". I decide to turn around and try to make it back to my shop but shortly after turning around the display said "Low Fuel Pressure" and within a couple of hundred yards it shut down leaving me stranded by the side of the road.....
I called my local dealer who gave me the Ford Cares 800 number. I got a flat bed in about 1.5 hours which I didn't think was too bad considering I live in the country and they brought it to the dealer. The SA said it might be a couple of days before they could look at it as they were pretty busy... What it could be? The engine is stock with 9100 miles on it...