Ford 6.0L Power Stroke Diesel :: 2003 F350 - Truck Not Starting When At Operating Temp

The other day, I started having problems with the truck not starting when at operating temp. Went for a drive and stopped a a scenic overlook, and spent about 30 minutes taking pictures. Went back to the truck, and it wouldn't start. Outside temp was about 95 degrees.

I tried for about half an hour to start it, but all it would do is turn over. There was a work crew there with their heavy machinery, and I was able to borrow their starting fluid. One quick squirt into the intake, and it fired right up.

Although I do have an oil leak from the right valve cover, when I checked the oil, it was just off the full mark. The truck was parked on a slight angle with the driver side being about a foot higher than the passenger side.

2003 F350 w/6.0, 180,000 miles

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Ford 6.0L Power Stroke Diesel :: Black Smoke Only After Up To Operating Temp And EGR Opens

I have replaced the EGR over 1 month ago and also replaced the MAP sensor also as it was bad. I also have a Scan gauge, for monitoring.

The problem is once the truck gets to OT and the valve opens I have heavy black smoke on take off?

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Ford 6.0L Power Stroke Diesel :: AC Blow Cold For 10 Minutes Until Everything Is Up To Normal Operating Temp

When I fire her up, the AC will blow cold for 10ish minutes until everything is up to normal operating temperature. Then it tends to blow warm, and that last for about 20 minutes, before finally settling back down and being cold AC again. I initially thought it was an issue with my compressor disengaging, but it doesn't seem to be...

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Ford 6.0L Power Stroke Diesel :: P2290 Code - Chugging At Operating Temp And Sometimes Even Die While Driving

I have a 2007 F250 6.0 L with 116000 miles. I have never done any modifications or changed anything on the truck. Now that the weather is starting to warm up I've noticed that once the truck is at operating temperature it starts to chug and sometimes even die while driving and while its doing this the truck has no power. It does not seem to do it when its cold. Here is a picture of my gauges KOEO operating temp at idle...

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - White Smoke / Diesel Drip From Muffler / Poor MPG

I would like the hear what others have to say about the problems I'm having with my 2006 F-350 sd xlt 6.0 with 113,000 miles on it. It's being used as a tool truck mostly going from a shop on the property to close by buildings on the same property. In other words very short distances. Used occasionally to take a dump trailer to a close by dumping ground.

1. White smoke from exhaust. I've read this is most likely an ERG cooler that needs replacing. Any other possible causes? If I end up having to replace the cooler is there a stock cooler that is reliable or should I get the one by bullet proof?

2. Diesel is dripping from the muffler weep hole. Last full tank lasted only 60 miles. Could this be the oil cooler? Anything else? If so is the Ford replacement cooler OK or should I go with an upgraded cooler?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Severe Shudder While Under Acceleration

I bought my f 350 new from the dealer and have had many of the problems associated with this truck. Now I have a severe shudder while under acceleration when i either let off the gas or increase speed the shudder goes away. My dealer thinks it is injectors but I have little faith. Shudder seems to be rpm consistent and seems to be in the front end. oh yea it idles great and runs great except at that specific range.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Low FICM Voltage Under Acceleration?

Pulled the trigger today and bought a 2004 F350 DRW King Ranch with 200000 miles. Using Forscan Lite on my iPhone, KOEO FICM voltage was right at 48. During start it went up a bit. While out for my highway road test for EOT/ECT differential (never went above 10 degrees).

I noticed that the FICM voltage would drop to the bottom of the Forscan scale (40 volts) when I was accelerating and then go back to 47.5 when I reached my cruising speed. Is this normal?

Batteries are brand new from Ford. I didn't notice the battery voltage. Truck seems to run great to me, but this is my first 6.0. I also got DTC's for all 8 injectors saying Injector Circuit Low.

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Ford 6.7L Power Stroke Diesel :: 2011 - Engine Won't Warm Up To Operating Temperature?

My best friend has a 2011 Ford F-250 6.7 ltd power stroke diesel XL. He was driving to Denver in -4 degree weather when all of a sudden his windows iced up and the temperature gage would not sit at normal operating range. ( stayed all the way down on the cool side) the heater seemed to be blowing warm air not hot like it usually does. The thermostat was changed 2 months ago any thoughts on this one?

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Ford 6.0L Power Stroke Diesel :: 2004 - Engine Coolant Temp Gauge Does Not Work

Bought this truck, and the engine coolant temp gauge does not work, so I replaced the sender, still don't work.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - ICP Defaulting To 875 PSI When Gets To Temp

I had this issue a few years back, but the problem disappeared. You can read about it at this link. Now the problem is back.

[URL] ...

2005 F350 6.0
New International ICP (two weeks old)
New pigtail

Truck starts and runs fine. When it gets up to temp, usually about 20 minutes into my 40 minute commute, the ICP psi at idle will go to 875 psi, steady. I believe the pcm is defaulting to 875 at idle. I still get a ICV reading (changing with RPMs) when in this condition. After driving like this for about 10 more minutes, the wrench light comes on and I throw code 2286 High ICP.

I have found a couple places in the wiring harness under the turbo where wiring got hot and melted the wires. I removed the portion that was melted and soldered in new wiring. Problem remains.

Here are a couple snapshots of scanguage II, one at idle and one at koeo. I still think I have an intermittent open in my wiring harness.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Intermittent Loss Of Power / Stall Or Stumble When Engine Is Cold

I just bought a 2004 F350 6.0 cclb 6 speed with 260k on it. The previous owner seemed to have taken good care of the truck. It is basically stock with the exception of the blue spring mod, and a sinister diesel coolant filter. Anyways, I brought the truck home and it ran great. Now I have an issue that needs to be addressed.

The issue: I am experiencing a intermittent loss of power, stall, or stumble when engine is cold. After sitting all night the truck will start fine and idle fine. But when I try to accelerate and bring engine RPM up the engine will stumble and lose all throttle response, when this happens the WTS and WIF light flash. Sometimes it just stumbles, sometimes the truck will actually die and then restart. The issue seems to go away after the engine has reached operating temp.

I did some research on the issue and it seems there is actually a TSB out from ford for this issue. It explains that some 2003-2004 6.0's might have wiring harness chaffing issues. This is what the issue I am having seems like to me (shorting harness). I looked up codes on the truck and there is an active code (#8 glow plug circuit fault). I did a short visual inspection of harness and didn't see anything out of the ordinary. But i wonder if it would be worth changing both sides of the glow plug harness?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 Blowing Air On Acceleration

I have a 2006 6.0l f350 crew cab that blows air hard every time I accelerate. Sounds like you're going 100mph with the hood unlatched. It blows real hard for a minute and goes away if I accelerate through it or let off.

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Ford 6.7L Power Stroke Diesel :: 2011 F350 - Black Smoke When Under Hard Acceleration

I recently purchased a 2011 F350 chassis cab with no bed installed. Have a few questions regarding the exhaust system. When I inspected and drove it noticed some black smoke when under hard acceleration, nothing major though. Other that that the truck drove great. Have not got the truck home yet, a friend is going to pick it up and deliver it in a few days. Based on the visible smoke I was suspicious of the exhaust system but I have no knowledge of what the system is suppose to look like. My experience with diesels and for that matter gas engines is mostly from the days of mechanical fuel injected diesels (70's era farm tractors mostly) and carberated gas engines.

My friend stopped by a local Ford dealer and crawled around under a new 2015 Chassis cab to look and compare to this 2011. It appears that the SCR and DPF are not installed on this truck. Where they would normally be is a section of pipe with a section about 2 feet long that is 6 or 8 inches in diameter. Looking at some threads on this site I'm guessing this is a muffler that has been added since the truck is not loud. There is no DEF tank and all the wiring for sensors that would be attached to the exhaust system appear to be tied off to the frame and not connected to anything. The dealer didn't know the history beyond he purchased it on an auto auction and he installed a new rear end in it. Car Fax shows nothing of concern.

My question is should I now be concerned since have determined much of the exhaust system has been removed? I've read some threads and it appears that the only way this can be done and have the engine run well without any codes etc is if the removal is done with some sort of tune. Is there any way to determine who has done the tune? Will it be an issue when take to a Ford dealer for service?

I know if wanted to put the system back to stock would be large dollars, as long as the system runs well and is reliable I will be happy. The anticipated use of the truck will be to pull gooseneck trailer and will probably not see more than 1000 miles a year towing and 5 to 10k total in a year. I drive with a very light foot seldom ever pressing any vehicle to its limits. If still have the truck in 10 years when retire or at least cut back on my work then it may see more miles.

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Ford 6.0L Power Stroke Diesel :: Missing Only When Engine Up To Temp

To start off. I have a 2004 F350 with the 6.0 in it which just had a top end rebuild done on it due to the head gasket blowing on it. During the rebuild the EGR cooler was also deleted, ARP head studs, Heads were milled down to make them flat (shop said they had to take 9 thousands off to do so), new up pipes installed, new back pressure sensor installed due to the plug head snapping off, new glow plugs, new glow plug rail harness, oil rail rebuilt due to bad o-rings on the ball tubes, injectors were installed with all new seals and had polished the spool valves hoping to avoid stiction (however its spelled can never remember), and lastly the EGR was deleted electronically with tuner. Also had to get 2 new batteries as they were stone dead and would not take a charge. And had to get a new alternator due to low output. Not sure if the alternator killed the batteries or the batteries killed the alternator either way it needed replaced to.. Unfortunately after i got that fixed i had to get a new starter as it died 3 days later.

Ever since its gone back together Ive had a consistent intermittent miss with the truck. Ive searched every article i can find but seems most complain about misses when cold. Mine is the exact opposite as it only does it once the engines up to normal operating temp. It accelerates hard and fast like it has no issues. While its cold it doesnt miss at all. Once its warmed up sometimes while cruising it will feel like its missing on every cylinder or better description would be as if your driving on a cobble stone road.. If you mash the pedal for a couple seconds till it kicks down and raises the rpms it stops.. Its most prevalent at idle though.. You can literally hear the difference in the engine when it starts missing. Truck will shake as if its got a large lopey cam. Odd part while sitting at idle it will cycle back and forth between running smooth and missing. But same with at cruise as soon as you get on the throttle it goes away. If its doing it while sitting idle at a light, it will take a couple seconds once your on the throttle for it to smooths out. But always does.

Ive tested the Ficm hot and cold, KOEoff and KOEOn.. getting a steady 48v from the main board.. Scan gauge says the Logic boards reading steady 13v... Also from the scan gauge it says my ICP pressure is in the 640 range at idle (full throttle highest ive seen is 3600psi so dont think its a pressure leak) and volts bounce between .80-.90.. but oddly once it starts missing the ICP pressure jumps up 20 psi.. IPR at idle reads 23.5-25.5.. at cruise its up around 45ish.. fuel pressures said to 70 psi.. which its usually around that most times, cruising itll be around 66psi. I had 3 injectors replaced not this past spring but the year before (ironically same symptoms).. Injectors 5,7,8 were replaced then.. ICP sensor was also replaced at the same time as it split and shorted out the connector which was the initial reason i took it in that time since it was dumping the oil on the ground.

I dont have any way to perform a cylinder contribution test and after spending 6K on a rebuild I really cant afford to take it in to have someone else do it. A local guy was able to scan the truck for me but he couldn't do the contribution test either but was able to buzz test them. Everything passed there but we also found some hidden fault codes my code readers did not find. The ones we found hidden said that injectors 2, 4, and 7(again??) are reading low contribution. Of what I've read 2 & 4 sit on either side of 7 in the firing order so have wondered if they're not pulling down 7's results.

I really cant afford to replace the injectors till near the end of next month. Is there anything else I can look at that might actually possibly be causing false readings or intermittent misses only when warm.

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Ford 6.0L Power Stroke Diesel :: How To Determine Engine Temp

I'm about to take my ambulance on its first road trip but I'm skeered because the OBDII connector is dead so my ScanGauge doesn't work. The temp gauge always says normal, but several times I have heard the fan kick on for a few seconds when driving in routine conditions. Is that normal with these big vans? Is the weight of the ambulance box so much that the fan has to kick in more often?

Again, when I've heard the fan, it only came on a few seconds. My only experience is with the Fseries 6.0s I've had - when those fans came on, the temp would be at least 205, usually more than 210, and it would run longer. However, those were always pulling a trailer, which I guess is about the same as the heavy ambulance box.

Is there any way to tell whether the engine is running hot besides the truck's idiot gauge?

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Ford 6.0L Power Stroke Diesel :: No Power At Operating Temperature?

This is my wife's daily driver so I've got to get it done this weekend. 05 Excursion with 04 motor, 95,xxx miles. No problems until Friday. My wife drove to Seattle for a physical therapy appointment for my daughter and when leaving she said it felt like it was idling a little weird. She was at a stop light and when it turned green she could barely move, no power. Called me and everything sounded good from the Edge. Had the truck towed from Seattle to our house, about 60 miles. Idles really rough in drive, smooth's out a bit when in neutral. Starts totally fine when cold or hot, but doesn't start acting up until at working temp. When I say there is no power I mean the truck won't even pull up our drive way that only has a slight incline and is the length of the Excursion.

Only code I get is a P1000, but that is always on the tuner for some reason. I pulled the upper fuel filter and I'm getting fuel. Checked all the fittings I can see and nothing electrical seems out of the ordinary. New IPR and ICP within the last year. Tried disconnecting the EGR and it ran the same, but threw a P0403 and P0405 code. I've tried researching this and can't seem to find anything having to do with loss of power when hot. Sitting in the street in front of the house with the truck running I show an ICP of 750psi IPR of 28% @ 680 RPM VGT is 64.6 and MAF is 44.0. I can hear the turbo whistle, but show 0 boost which I think is normal when no load. I tried pulling into the drive when at temp and the truck was hitting 1000 rpm with pedal to the floor and wouldn't move, shaking and rough the entire time. Before all this my delta on EOT and ECT were under 5*

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Ford 6.0L Power Stroke Diesel :: White Smoke When Engine Is Getting Up To Temp - Over Fueling

Massive amounts of white smoke (fuel) when engine is getting up to operating temp. It clears up for the most part when its fully warmed up. It sounds like its hitting on all 8. Runs great for the most part. Do I need to go to a dealer to pull codes. Ive gone to auto zone for there code read and addressed a egr valve issue. It is cleaned and unplugged for now.

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Ford 6.7L Power Stroke Diesel :: Engine Noise After Sitting All Day Until Temp Comes Up To Normal?

Having engine knock after sitting all day or over night with only 4K miles on it until temp comes up to normal...

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Ford 6.0L Power Stroke Diesel :: Fan Stays Engaged Until The Truck Hit Operating Temperature

I replaced my fan clutch... Not a bad job, did it a couple weeks ago. I don't drive the truck much, but took it out today for the second time in the two weeks since I replaced it. The fan stays engaged until the truck hit operating temperature it seems. Is that normal?

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