Ford Super Duty (1999-2016) :: 2004 - Changing Shift Motor - Transfer Case Stuck Due To Broken Bolt?
I'm in the process of changing my shift motor on my 04 f350. I can't get it off because of a broken bolt. The previous owner must have done this before, and snapped the head and some of the shaft off, so it's basically an alignment pin that's recessed into the hole on the motor. For some reason it's holding the motor on, even though I don't think the hole is threaded. Any way to get it off. I'm thinking that taking a MAP gas torch to the casting on the motor may be my best bet.
View 8 RepliesFord Transmission :: BW 1345 - Shift On Fly Transfer Case?
I have a BW 1345 transfer case. Does it have the shift in the fly capability? And, if so, what precautions should be taken if shifting on the fly?
Second, where can I get a "plate" or label that shows the shift pattern? I know the shift pattern, I just want to post it in my vehicle in case anyone else ever drives it and needs to use the 4 wheel drive.
Ford 6.0L Power Stroke Diesel :: Procedure For Replacing Transfer Case Motor
What is the correct way to clock the transfer case so it will line up with the new transfer case shift motor. I have read that you should not clock the transfer case shift motor.
View 8 RepliesFord 7.3L Power Stroke (1999-2003) :: Transfer Case Motor Replacement
Do we need to drain the fluid to change the transfer case motor?
View 3 RepliesFord Excursion :: 4x4 - Transfer Case Does Not Engage
Looking at another Ex but the owner says the transfer case does not engage. Says it can be locked into 4X4 by crawling under it and engaging it manually by removing a motor [Servo motor ?] Does this mean I would need a new transfer case or just the servo motor ? I know mine did the same thing last winter. It would go into 4X4 and then pop out.
View 10 RepliesFord F-150 (2004-2008) :: Removal Of Transfer Case Shift Knob?
I've read a few posts of people trying and they say the cant be removed but I just don't believe it! I cut off some of the rubber on the with a knife and its all white plastic underneath.. I just don't believe that its actually impossible to remove this.
View 3 RepliesFord Excursion :: 2003 - Transfer Case Not Engaging
2003 ex 6.0 limited....300000 miles ...Automatic.Merry Christmas to all.My Transfer case will not shift into 4wd . Dash light for 4wd high and low works .I get no power to transfer case 2pin connector when key turned on.Also fuses 19,27,31,33,34,45,111 are all good when checked with meter.I also swapped 2 relays in engine compartment and no change.4 WD Switch on dash has power on Green/red wire I think it is for dash light and not for operation.
View 13 RepliesFord Excursion :: New Transfer Case Now Tranny Runs Hot?
Swapped out my transfer case since mine was detonated and now my tranny is running hotter? Drove in town for about 10-15 minutes and noticed my temps climbing and once it got to 180 it felt like it was slipping when moving from a full stop. i went home and parked it. Checked my fluid level and it looked a little low so topped it off while running and went through gears to make sure it was good. Drove again and it still went up to 180 in 10-15 minutes in town driving. Before we swapped the transfer case it was driving fine and went on a road trip 6 hour drive and felt fine. I bought the excursion and it supposedly had a new tranny in it.
View 14 RepliesFord Excursion :: 2000 - Transfer Case Leak?
The dang thing leaks from the fill plug, I been reading about using liquid teflon on it.
View 4 RepliesFord Excursion :: 2000 V10 - Engaging 4x4 At Transfer Case
I had sold my Explorers but just picked up a 2000 Excursion V10 plow truck. It has been hacked and slashed I find cut wires under the dash and hood. I have tried everything to get the 4x4 to engage and no luck. It is used just for my driveway no road driving...
So question is: Can I engage the 4x4 at the transfer case so it will go, and stay in 4 wheel drive. If so do I take the shift motor off or does that big bolt by the motor do anything.
Ford Super Duty (1999-2016) :: 2011 F350 - Transfer Case Fluid Change
Trying to stay up on my maintenance on my '11 f-350 diesel. It just turned 59k. I can only find Ford's recommended service interval for changing the fluid in the transfer case listed in the "Special Operating Conditions" section of my Scheduled Maintenance Guide for towing, delivery, off-road and dusty conditions at 60,000 miles. I tow some, but maybe 20% of the time, I end up driving a lot of stop and go though.
So I found this nice how to online "Guzzle's Transfer Case Fluid Change" - it's for a 02 heavy duty, is it about the same on the newer diesel trucks?
Ford Wiring/Electrical :: Transfer Case Shift Relay Module Location
Where it is located in a 97 F150 XLT Automatic with the ESOF?
Transfer Case Shift Relay Module
If it goes bad, would it be possible to still select 4L just no 4H?
Ford F-150 (2009-2014) :: Clunk When Shifting To 4 High / Transfer Case Shift?
2014. Noticed the feel and sometimes clunk when shifting to 4 high? My house sits up a hill and this time of year, routinely have to use 4X4 to get up. There is a little more noise and vibration than im use to. Usually shift coming down a semi flat dirt/ice road at low speeds, typically about 10mph. Going in for first oil change soon and was gonna ask them to check it out for peace of mind.
View 6 RepliesFord Super Duty (1999-2016) :: Transfer Case Would Not Shift In To 4 Wheel
Originally it would light up on the dash, the hubs would lock, but the transfer case would not shift in to 4 wheel. Followed the troubleshooting I've found, was receiving power at the connection on the shift motor but it was not turning.
So I went and bought a new motor, installed it, still wouldn't turn. (with the motor off the transfer case but electrically connected). So I found a few more replies about the relays, swapped them, nothing.
Removed the covers and manually flipped the connection, nothing. Now my hubs are locked, transfer case is not, and I get nothing when I change the switch on the dash. (no lights, no hub click shift, no 4 low, nada). All the fuses are good, just doesn't work.
Ford Excursion :: 2000 V10 - Transfer Case Broke In Half
Having problems. Transfer case broke in half, I think it is because of the auto free wheeling hubs. Is it possible to manual hubs on it?
View 11 RepliesDodge - Ram :: 1998 - Transfer Case Will Not Shift
I purchased a 98 dodge ram 4x4 v8 with automatic transmission. When I purchased it the guy told me there was an issue with the transfer case. From what he told me he got stuck and the transfer case is the result. I was told there is a fork in the transfer case that is probably bent? Does this sound correct? It is currently in 2wd. Do I have to remove the transfer case to replace the fork? What is it like to remove the transfer case? Drop the tranny?
View 16 RepliesFord F-150 - 1997-2003 :: 1999 - Manual Shift Transfer Case / 4x4 Only Engages In Reverse
just bought the truck first time out hit some snow and it was not engaging low or high range, but I noticed that when I was backing up it was engaged again works in high and low range, i had to reverse about a mile up the road but it worked ? 99 4.2 standard with manual shift transfer case....
View 1 RepliesFord Super Duty (1999-2016) :: 2003 F350 Sounds Like Shifter Motor On Transfer Case Is Trying To Engage
Truck is an 03 F350 with the 6.0. It sometimes sounds like the shift motor on the transfer case is trying to engage. It has the vacuum system which is blocked off. Warn aftermarket hubs. Switch on the dash with 2wd, 4wd and 4 low.
It's kind of an off and on thing. Try to engage for a few or more seconds then nothing for awhile then repeat. It sounds like it's at the transfer case. It could very well be coming from firewall/engine bay area as well. Is there anything between the dash switch and the motor?
Ford Excursion :: 2000 V10 - Transfer Case Broke In Half After Vibration
Driving on my way home, my Excursion began vibrating and bang the transfer case broke in half. question will a 2000 f250 tcase swap with mine?
View 6 Replies