Ford Super Duty (1999-2016) :: 2004 F350 - Transfer Case Blowout
The transfer case on my 2004 F350 6.0L 4WD DRW, 230K miles, just blew to pieces Sunday night. See images below. What could cause this?
I just had the front drive shaft rebuilt with new universals and ball. It was making a metallic squealing noise after this.
I noticed that the front drive shaft did not spin freely when parked in nuetral and set for 2WD. I thought the front drive shaft would only engage when in 4WD.
Ford Super Duty (1999-2016) :: 2003 F350 Sounds Like Shifter Motor On Transfer Case Is Trying To Engage
Truck is an 03 F350 with the 6.0. It sometimes sounds like the shift motor on the transfer case is trying to engage. It has the vacuum system which is blocked off. Warn aftermarket hubs. Switch on the dash with 2wd, 4wd and 4 low.
It's kind of an off and on thing. Try to engage for a few or more seconds then nothing for awhile then repeat. It sounds like it's at the transfer case. It could very well be coming from firewall/engine bay area as well. Is there anything between the dash switch and the motor?
Ford Super Duty (1999-2016) :: 2011 F250 - Oil Leak At The Rear Of Transmission In Front Of Transfer Case
Made a short run to get lumber yesterday and when I got home the truck smelled hot I checked it out and found a transmission oil leak at the rear of the transmission in front of the transfer case. can not really see what is leaking only has 22,000 miles. What may have happen. 2011 F250 4x4 6.7....
View 14 RepliesFord Super Duty (1999-2016) :: Transfer Case Is Engaged / Won't Disengage
For about a week or now i have been trying to track down a sound from my truck, i had another post up and was finally with jhl3 able to determine that the sound is coming from my transfer case. The other thread with video of sound is located here : [URL] .... I've got a little bit of time to mess with i now
Quick rundown, began hearing odd sounds about a week ago, determined that it is transfer case. Front hubs are unlocked, esof switch is set to 2wd. Can not turn front drive shaft. I just put some zip ties on front drive shaft and went for a short spin, determined front drive shaft IS turning. Hubs are not locked and 4x4 is not engaged, did the sharp slow turn test, no feel of pull from front end.
Im not quite sure where to go from here, going to check connections at tcase motor and some relays.
Ford Super Duty (1999-2016) :: Transfer Case Would Not Shift In To 4 Wheel
Originally it would light up on the dash, the hubs would lock, but the transfer case would not shift in to 4 wheel. Followed the troubleshooting I've found, was receiving power at the connection on the shift motor but it was not turning.
So I went and bought a new motor, installed it, still wouldn't turn. (with the motor off the transfer case but electrically connected). So I found a few more replies about the relays, swapped them, nothing.
Removed the covers and manually flipped the connection, nothing. Now my hubs are locked, transfer case is not, and I get nothing when I change the switch on the dash. (no lights, no hub click shift, no 4 low, nada). All the fuses are good, just doesn't work.
Ford Super Duty (1999-2016) :: Heavy Duty Rubber Floor Mats With Transfer Case
New floor mats. My truck is going to be 10yr old and has the original King Ranch floor mats. I want some heavy duty rubber ones that will fit around my manual transfer case lever. I ordered the Weathertech digital fit liners and I am not happy with them so they are headed back tomorrow. They have a heavy duty all weather mat but not sure how it will work with my shift lever on the floor. Husky liners/mats look nice and heavy duty but won't accommodate the floor lever.
View 6 RepliesFord Super Duty (1999-2016) :: 2000 F250 - 4x4 Won't Disengage At The Transfer Case
We have a 2000 F250 7.3L Diesel. A few years ago we switched out the auto hubs for manual Warn hubs. We've had no problems with 4x4 since that time, until now!! The 4x4 Hi light is on and the transfer case is engaged. Since the hubs are manual we have them unlocked, however we can't get the 4x4 to disengage. At one point, tried changing to low and it hesitated but finally went in to 4 Lo, then we had a hard time getting it out of 4Lo and back to 4 Hi. Here's what we've tried--checked fuses, checked and replaced relays, checked wiring connection at the transfer case. Husband used volt meter to test power at transfer case wiring connector--showed 0.5 volt of power with the key on. No change in reading. Checked power at relay--about 14.5 volts there. Took truck to repair shop but their computer could not communicate with the GEM.
View 7 RepliesFord Super Duty (1999-2016) :: Overfilled Transfer Case Or Leaking Transmission Output Seal
I just changed transfer case fluid on my father's F-350 for the first time in 13 years. (over 230k). Removed fill plug first and fluid gushed out of the fill hole unexpectedly. Did not have catch pan ready, so made a mess. I thought it was just over filled form the factory, but too much was coming out to be simple overfill. Almost 2 qt came out of the fill plug.
Did some google search and found many Ford trucks have failed transmission output shaft seal and transmission fluid leaks out to transfer case, causing transfer case to overfill. I am yet to check transmission fluid level, but considering how much came out of it that probably is the case.
Now, how bad of the problem this really is? Will overfilled transfer case cause some serious problem? 4x4 is rarely used (once or twice a year in winter) on this truck and from what I understand transfer case doesn't really do anything in 2WD other than just passing output from transmission through.
There are no fluid leaking outside and repairing the seal would be a too much of work for me.
Also changed rear differential fluid for the first time and I was surprised how clean the fluid was. There were thin layer of black sticky residue (sludge?) covering everything, but the fluid itself looked clean and no visible metal shavings. I guess that is why Ford said it does not require change under normal condition.
Ford Super Duty (1999-2016) :: 2001 F250 - Power Feed To Transfer Case Relays
2001 F250, 7.3L ... After much diagnosis, I've found that the 4 positive feeds to the transfer case relay base have no power to them. The fuse that feeds them (#17 CJB) is fine and when I jump from the fuse hot side directly to the transfer case motor contacts on the relay base, it shifts fine. As far as I can tell, there is only one wire leading from that fuse so there must be a junction block somewhere that splits it into the 4 wires that feed the relay block. I've looked underneath and found nothing. How the 1 wire gets split into 4? On diagrams this junction point is labeled, but I don't know where to find that.
View 2 RepliesFord Super Duty (1999-2016) :: 2011 F350 Overheating After Oil Change
I have an 11 F350 6.7. It has just under 200K miles on it. Yesterday I changed the oil. Very uneventful. Today however, I was driving home, about 100 miles, and my truck's temp spiked. Not like a little spike, but jumped to the 3/4 mark(if there was one) then slowly kept rising to to the overheat mark. I pulled off onto the hard shoulder waited an hour or so to let it cool down, then finished the drive home. All the way home my temp gauge seemed like it was on some sort of drug. It would jump a needle width when I would have to accelerate, then slowly cool to normal after I got up to cruising speed.
When I got home I checked the oil level and it was spot on in the "normal" range. I haven't used a different type/brand/weight of oil in the last 100k miles. Did something just give out on my truck? I had the coolant flushed and replaced at the dealer within the last 10k miles. Up until this point this truck has been exceedingly reliable. I pull a 13k 5th wheel once a month and drive about 40k-ish miles a year.
Ford Super Duty (1999-2016) :: 2011 F350 - Fluid Leaking In Through The Firewall
2011 F350 with fluid leaking in through the firewall. Does the Hydro booster have to be replaced or is there a gaskets or seal on the rod that goes to the brake pedal?
View 14 RepliesFord Super Duty (1999-2016) :: 2004 - Changing Shift Motor - Transfer Case Stuck Due To Broken Bolt?
I'm in the process of changing my shift motor on my 04 f350. I can't get it off because of a broken bolt. The previous owner must have done this before, and snapped the head and some of the shaft off, so it's basically an alignment pin that's recessed into the hole on the motor. For some reason it's holding the motor on, even though I don't think the hole is threaded. Any way to get it off. I'm thinking that taking a MAP gas torch to the casting on the motor may be my best bet.
View 8 RepliesFord Super Duty (1999-2016) :: 2003 F350 - No Power To Transfer Shift Motor
I have a 03 f 350 6.0. My 4x4 wont engage. I checked my fuses all are good except 31 no power. Is this the culprit?. I get power at the 6pin pig tail on shift motor, but the 2pin pig tail doesn't get any power at all. I pulled shift motor off manually put power on it and it works. I also replaced both 30amp relays under hood...
View 1 RepliesFord Super Duty (1999-2016) :: Change Brake Fluid Periodically?
Should brake fluid be changed periodically? If so, how often?
View 7 RepliesFord Super Duty (1999-2016) :: 2001 F250 - Rear End Differential Fluid Change
I have a quick question. I am gonna change the fluid in my 01 f250 rear end. it has 410 gears and a limited slip diff. if i use full synthetic gear oil do i have to add the limited slip additive or just the 75w-140 full synthetic gear oil.
View 14 RepliesFord Super Duty (1999-2016) :: 2014 F350 - Wants To Change Seats?
I have a 2014 f 350 super cab xlt. Ford design engineers should be ashamed. But really who has installed the older (2009 ish) ford seat in there trucks for a little more comfort? How much fabrication was needed? Hate to say it but if I cant put the older truck seats in I'm going to buy GMC. These seats really suck.
View 3 RepliesFord Super Duty (1999-2016) :: 2014 F350 - How To Change The Keypad Code
Just picked up new 2014 F350 lariat today and I can't figure out how to change the keypad code. I enter the factory code and hit add, but when I enter a new 5 digit code it wont let me hit enter.
View 2 RepliesFord Super Duty (1999-2016) :: 2011 - After Oil Change Overheating?
I have an 11 F350 6.7. It has just under 200K miles on it. Yesterday I changed the oil. Very uneventful. Today however, I was driving home, about 100 miles, and my truck's temp spiked. Not like a little spike, but jumped to the 3/4 mark(if there was one) then slowly kept rising to to the overheat mark. I pulled off onto the hard shoulder waited an hour or so to let it cool down, then finished the drive home.
All the way home my temp gauge seemed like it was on some sort of drug. It would jump a needle width when I would have to accelerate, then slowly cool to normal after I got up to cruising speed.
When I got home I checked the oil level and it was spot on in the "normal" range. I haven't used a different type/brand/weight of oil in the last 100k miles. Did something just give out on my truck? I had the coolant flushed and replaced at the dealer within the last 10k miles.
Up until this point this truck has been exceedingly reliable. I pull a 13k 5th wheel once a month and drive about 40k-ish miles a year.
Ford Super Duty (1999-2016) :: 2008 F350 Won't Start After Fuel Filter Change
2 nights ago changed the fuel filters for the 3rd time on truck since bought it a year ago. It has 67,000 miles. F350 6.4 L 2008. The truck ran for about 2 minutes and then wouldn't start. For the last two nights have done everything including cycling the key over and over to purge air, replacing the fuel filters thinking the first ones may have been defective, pumped the gas pedal while trying to start it, tried to start it with fuel cut off switch held in, changed o rings etc. The first night I didn't get fuel at the head but after changing the filters a second time, I now have fuel at the head. That is the only progress I have made. The truck has gas and it is fine as we are using it in other trucks. The battery has never been allowed to totally deplete.
View 9 Replies