Windstar :: 2001 - Rear Auxiliary Unit Not Blowing Hot Or Cold Air

2001 Ford Windstar rear auxiliary unit will not blow hot or cold air. The front system works fine with very cold or very hot air as needed.The system has been in this state for the past four years.Last month I had a local shop evacuate the refrigerant and then I replaced the following A/C components (compressor, front orifice tube, rear expansion valve, receiver dryer, and condenser). The shop then recharged the system and the front blows ice cold air...amazing! Unfortunately the rear system just doesn't want to blow any air, hot or cold. To date I have completed the following checks:

Relays
- Front cabin relays #3 and #6 were swapped with no change to front system.
- Rear unit relays make a clicking sound when either front or rear control panels set blower motor speed.
-- I swapped out with front and rear cabin blower motor relays with no change to front blower motor.

Engine Compartment - Both 40A fuses were checked (117 & 120).They are supposed to be 40A fuses but my box had 50A in both places.It had been like this for years with both systems working fine up until the rear unit ceased working.(NOTE: maybe this is coincidence but when I changed these from 50A to 40A my son noticed that some of the rear tail lights stopped working. in fact all of them associated with fuse #7 located in the passenger cabin.)

Fuses - all related fuses were checked and are fine.As noted above the distribution box fuses were changed from 50A to 40A with no detrimental effect on the front system working.

Front Control Panel
- Heat and air work fine (blower and temp controls)
- Front control panel appears to change rear unit temperature setting but only one of blend door actuators adjust when changing temperature setting
-- The one closest to the blower motor does not function.The one that directs air to floor or ceiling functions properly.
-- Shouldn't they move together based on the temp setting?
- Front control panel blower motor settings only result in hearing a clicking noise for each setting.
- Setting front control panel to REAR CTRL allows rear control panel to function.

Rear Control Panel
- Temperature settings - same result as front control panel with blend door actuators.
- Blower motor settings - same result as front control panel.

Rear Auxiliary Unit
- Expansion valve makes a hissing sound on A/C or Defrost settings.
- Blower motor was removed and benched tested for operation.
-- Electrical connection looks fine and seats snug.

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Golf IV R32 :: Where The 2 Vacuum Lines On Rear Diff / Haldex Unit Go

Top and bottom left. Where the 2 vac lines on the rear diff/haldex unit goes?

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Ford - Windstar :: 2000 - Temp Sensors Or Sending Unit?

My question is about a 2000 ford windstar with 3.8 engine. Does this vehicle have a coolant temp sensor and sending unit or just a sensor?

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Windstar :: 2001 - Code P0401 / Shudder Could Be Related To Vacuum?

Owned my 2001 Windstar almost 3 years and this is the first time the CEL has come on.

I just finished some big maintenance early last month. Trans fluid, engine oil, cabin filter, fuel filter, rear brakes, fuel injector cleaner additive.

While driving a short trip, a few blocks, we noticed the van shudder a little bit. I thought maybe something to do with the trans. It wasn't very noticeable but enough to cause the sensation of moving forward and back slightly. Sort of like experiencing a 4.5 earthquake that triggered 50 miles away while you are on top of a 4 story building. Enough to feel the sensation, but that's it.

Upon starting the car up again on our way home the CEL/MIL came on right away. Got home and ran my scan tool on it and here is what I got.

P0401 Exhaust Gas Recirculation Flow Insufficient Detected

Freeze frame data

Calculated Load: 32 %

Coolant Temperature: 178 F

Engine RPM: 1320 r/min

Fuel System Status Bank One: Closed Loop

Fuel System Status Bank Two: Not Reported

Long Term Fuel Trim Bank One: -1.56 %

Long Term Fuel Trim Bank Two: -0.78 %

Short Term Fuel Trim Bank One: -1.56 %

Short Term Fuel Trim Bank Two: -2.34 %

Vehicle Speed: 28 MPH

Could this be related to a vacuum issue? I had the top intake apart a year ago and the EGR ports seemed ok, maybe a little clogging.

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4Runner/GX470 :: 1998 3.4L 5 Speed - Code P0505 / Auxiliary Inputs?

Trouble Code 0505: Vehicle speed idle speed control auxiliary inputs

What would be the auxiliary inputs?

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Windstar :: 1998 - No 2nd Or 3rd Gear Upshift?

I have a 1998 Windstar which just stopped shifting from first to second or third. I still have 1st and Reverse gear but no 2nd or 3rd. Feels like vehicle goes to neutral.

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1998 Windstar - Warning Light For Air Suspension Came On

My 98 Windstar Limited has air suspension in the back. Lately, it would be sitting low in the back before starting it up in the morning. The compressor would pump it up as soon as you fired up the van. And the rest of the day would be fine. The other day, the warning light for the air suspension came on, and the compressor has not worked since. Fuses and power connections all seem okay. OBD codes C1770, C1790, C1818 and C1850 were in the system.

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Windstar :: 1998 Ford / Camshaft Synchronizer Bar Off?

I was removing the camshaft position sensor and synchronizer unit on a 1998 ford windstar gl with 3.8L and the synchronizer bar feel off. The bar went back into the slot and i cannot get to it. How can i retrieve the bar? I tried using a magnet. Can I access the bar from the oil pan if i remove it?

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Ford - Windstar :: 1998 - Transmission Failed Sometimes

The transmission in our '98 Ford Windstar has failed....sometimes. I went to back it out of the garage and the motor would rev, but no movement of the vehicle. I put it in drive and had the same results. When I put it in 2 it would move. Only in 1 or reverse is it dead. I changed the transmission fluid and filter (Fluid did not looked burned) and it ran fine. After a couple of days, same symptoms. After sitting about a week, I started it up and it acted fine. I drove it about a block. When I attempted to start from a stop sign...no movement. I put it in 2 and drove away.

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Windstar :: 1998 3.0 - Drop In Revs Causes Engine To Stall

My wife has a 1998 Windstar 3.0

Prior to going out yesterday, I noticed that the van seemed kind of 'jumpy' when idling - the timing was a bit sticky and inconsistent and kept seeming to try and right itself. I stuck the accelerator down and it ran perfect when it was getting gas but started 'stagering' again when I took it off.

So my wife went out to walmart - a 30 min drive (we are in the country) - and all was good till she was turning the corner into the parking lot and the engine stalled. It was your standard stall - power steering went out but all other electrics kept going etc etc.

She sat there for a minute - put it in park - then fired it right back up again. After running into walmart, she just drove home as fast as possible to reduce the length of time it had to happen again.....

So while there are, Im sure, a plethora of possible issues - I was wondering about the IAC value? How could that be responsible for the parking lot though - doesn't it only act when the car is stationary?

The sort of thing was happening about 3 months ago, and I ran seafoam through the fuel - which seemed to work for a while.

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Windstar :: 1998 - Moderate / Slight Jerk When Stopping

My windstar has for a while been making moderate/slight jerks when stopping. It tends to happen typically just before coming to a complete stop, although sometimes it happens during low-speed turns when coasting (also sometimes have the issue where it shifts downshifts harshly after a "sweeping turn," as mentioned in one of the windstar TSBs). The RPMS don't appear to visibly drop when it occurs (although the tach in the 'stars seems a little slow sometimes). The only trouble code present is P0133 for the Bank 1 downstream O2 sensor slow response.

Also, it tends to worsen when the car is warm. The jerking is less severe when the engine is cool, and tends to worsen after the car warms up. Also it sometimes almost feels like the jerk occurs in two stages. I do not believe it is the TCC solenoid failing to disengage, due to the fact that it even happens if I get up to 15mph for a hundred feet, and then stop.

Probably unrelated, but the car also tends to run rough for 10-15 seconds after starting the first time if left sitting for a few days.

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Windstar :: 1998 - Oil / Moisture In Throttle Body And Air Duct Hose

I have a great running 98 Windstar. It does not overheat. The oil looks like it needs to be changed but it is not Coffee Colored, as the picture. The PCV valve looks clean, and rattles. I replaced the small 2 inch hose at the PCV valve on the back valve cover since it looked weak in the middle and may have been collapsing. I no longer get the big puddles of OIL/WATER on the ground, that I use to. I cleaned the oil/water out of the Intake Hose of the Throttle Body, but I still see some of the mixture underneath the Air Instake hose after a long drive.

I will go by the Ford dealer and buy another PCV valve, and replace the small curved hose going to the top of the engine near the Throttle Body that the other end of the PCV connects. Someone suggested that this could be cracked, and it does have some small cracks in it at the bend.

I have read that the 99-00 had a design problem with the Valve Cover, and it allowed oil to be sucked out and give similar problem. But since this is a 98, I am just looking for pinched hoses, or leaks. Car runs great, and hoping that I can find the reason that oil is being sucked into the air intake.

Do I have it correct that during normal operation, that the moisture and gases are sucked up out of the engine thru the PCV and into the top of the engine. And that the other Valve cover hose is going in the other direction or from the throttle body to the Valve cover?

Just trying to determine if the oil/moisture mixture is coming from the front or rear (PCV) valve cover. Getting no codes on the engine.

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Windstar :: 1998 Ford V6 Lights Flicker When Drive Or Accelerate

I have a 1998 ford Windstar with a 3.8 V.6 When I turn my lights on and drive it my lights flicker. I have checked all my grounds that I no of and my connections while driving my lights go dim when I let off the gas. but do not flicker any more. when I accelerate they begin to flicker again. I've had the alternator check and all is good. I have no clue.

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Windstar :: 1998 Not Shifting Out Of First Gear - Speedometer Quit Working

I have a 1998 windstar with a 3.8. I took my daughter Christmas shopping and noticed the car did not want to shift out of first gear. I shifted it manually to second and then DRIVE and that worked until I stopped at a light. I took off in DRIVE and the car did shift to second and third on its own but it shifted late and hard. Also, the speedometer quit working and the overdive light on the shifter just turned on by itself and then went out. By the time we got home, the SERVICE ENGINE SOON light was on. All these symptoms happened in a relatively short amount of time (5 miles). I suspect something electrical but am not sure. Is there a speed sensor fuse on these cars?

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Regal :: 1998 - ABS Unit To Brake Line Fitting?

I would like to replace the brake line to the rear brakes, and I noticed that the brake line-to-ABS unit fittings have different threads. I already replaced the line to the Left-Rear brake, and it had a fitting with a thread M10-1.0. I tried to replace the line to the Right-Rear brake using a similar fitting M10-1.0, but it did not work. I just damaged the thread on the brake line fitting itself. Then I noticed that the thread on the current Right-Rear fitting is different. what that thread size should be (the fitting to the Right-Rear brake line)?

It is 98 Regal LS 3800 engine.

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Ford - Windstar :: 1998 - Start Running Rough If Throttle Is Slightly Cracked

From cold, I start the van up, and if I just slightly crack the throttle it will start running rough. I think it goes away under heavier throttle...might just be that the rpms are up I can't feel it anymore, I don't know. It will idle just fine, and after it warms up it also seems fine. Where to look?Also I sometimes hear a very small, high pitched, vacuum leak from under the hood. What are the most common items that go bad, that I should look at first?

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Ford - Windstar :: 1998 - Code P1538 For Intake Manifold Runner Control

I have 98 windstar, p1538 code, IMRC. I have physically checked both IMRC's and they are functioning as they should. (if they were bad, they would not move at all right?) Assuming they are good, which step in the troubleshooting process I go to now? The van runs perfect, just that darn light! Do I start going for the O2 sensor now? What to next in the chain of troubleshooting?

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Century :: 1998 Buick - Accessory Vacuum Line Cause Misfire?

My car has been missing after a recent spark plug change, so i did a smoke test and i see smoke coming from under the air cleaner and i see that the accessory vacuum line goes under there, could this be the cause of the misfire? i already checked all the sparkplug work and wires. and if this could be the problem how would i get to it 1998 Buick century 3.1.

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Ford - Explorer :: 1998 - Vacuum Line Missing On The Top Of Intake

I have a vacuum line missing on the top of intake its a 98 explorer 4.0 sohc. I don't know where it goes...

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