Ford Super Duty (1999-2016) :: Loud Clunk Locking Into 3rd As The Gear Engaged

Was pulling passat home 50 miles round trip this saturday and downshifted into 3rd. As the gear engaged it let out a loud clunk locking into 3rd gear. was able to find neutral after a day but slammed into gear just idling. Can find neutral on pattern but not actually get there....also drags right rear tire upon disengaging clutch.

1999&half psd zf6 1 ton single....

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Ford Super Duty (1999-2016) :: Super Loud Clunk Noise Come From The Door When Car Turned On

So the other day i opened the door and heard a super loud clunk noise come from the door and when I turned the car on and pulled hte window down it wouldn't go down all the way, only about 75% of the way so I assumed like BMW cars the window motor died but oddly it continued to go up and down just now 100% down.

Then 3 days later when I came to drive the car again the window went down to the 75% mark and now its jammed there with no movement even if I tried to lift the window up myself. Usually a broken motor allows this to happen but since it isn't budging I am wondering if its an electrical issue with the power window button more than the motor?

I say this because when i try to lower the passenger window from the driver side it works than out of no where on the 3rd time it wont move at all than 5 minutes later it will move or if it doesn't move I just go and pull the window down from the passenger side then I come to the driver side and try it and it works again than it'll stop again. So maybe its the power window control buttons on the drivers side that's failing?

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Ford Super Duty (1999-2016) :: Rear Diff Cover Replacement?

I have a 99 F-250 superduty and my rear diff cover is pretty rotted and i need to replace it. I am on a college budget and i need a cheap one that will get the job done...

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Ford Super Duty (1999-2016) :: 2005 F350 - Changing Ball Joints - Can't Remove Axle Out Of Diff?

2005 Ford 350. I want to change the ball joints on the front axel and I cant remove the axle out of dif. to remove the ball joint housing. I have been prying and pulling and it just moves out a 1/4 inch or so .They tell me there is no ring to remove in dif before you can pull it out but why this trouble?

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Ford Super Duty (1999-2016) :: 2009 F250 - Rear Diff Fluid Change / Pinion Seal Leaking

I just picked up an 09 F250 a couple of weeks ago and I was planning on replacing all the fluids since I'm not sure when everything had been done in the past, but it did pull a camper 5th wheel. It has about 93000 Km/57000mi on it

One thing I noticed when reading the manual is that a rear diff fluid change is not necessary on these rear axles unless they have been submerged in water or repaired etc..

Just after I got it I noticed the pinion seal was leaking. It was fixed under warranty but the dealer did not replace the diff fluid as they said Ford will not pay for it.

My question is do you think I need to replace the diff fluid or should it still be good, given the relatively low mileage.

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Ford Super Duty (1999-2016) :: 2002 - Dana 80 Rear Diff Ratio Change - Adjusting Speedometer Readings?

I have a 2002 F450 2WD AT with the common Dana 80 4.88:1 posi rear diff. If I change the ring & pinion to 4:10 do I need to change the carrier or does my current carrier fit 4:10 & lower [4.63,4.88, 5.13 etc]? Will I need to adjust my speedo readings & if so how is this accomplished? Electronically via the diagnostic port?

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Ford Super Duty (1999-2016) :: TC Not Locking With ABS Light On

I have a 2008 6.4 Diesel 4x4, and the TC is not locking. The ABS sensors were changed prior to me purchasing the truck as well as the dash and reflashed. I have recently changed the following within the last two weeks:

Internal harness
External harness
TCC solenoid
Tranny filter

I get no codes, but the ABS light is on, and the speedo doesn't work. I know on OBS trucks, the clock spring could affect it, but I am not sure about this newer ones.

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Ford Super Duty (1999-2016) :: Locking Up Brakes On Dry Pavement?

Driving home from work yesterday, dry roads, truck unloaded, running around 50mph, had a dog almost run out in front of me. I hit the brakes hard and came to a stop. But, I noticed that my brakes did not lock up the tires. This was a bit of a surprise. My former 2003 Cummins would easily lock them up. Is my truck an anomaly? Can lock up your tires during a hard/panic stop?

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Ford Super Duty (1999-2016) :: F350 V10 - Locking Hub Stuck

I have a piece of a warn locking hub that is stuck in the wheel hub. It is stuck in a Ford F-350 super duty SRW 6.8 V10 with a Dana 50 8 lug front axle. Everything seems stock, but we bought this beast late in its life. I have removed the locking hub cap, the inner locking gear, and the metal retaining ring that holds the outer gear in place. The other side just falls apart as it should at this point.

I have tried building a custom puller utilizing the 6 hex cap screws (that attach the locking hub cap) to pull in on two 1/8" thick c channels held off with a 1/2" bolt pushing in the middle of the c channels on the axle. In one case, I sheared off the bolt, and bent the c channels. I tried it again and that time broke several of the hex cap screws off.

I have ran through penetrating oil, wd-40, propane (for a torch) and carb and brake cleaner as I tried heating up the hub while applying penetrating oil and letting things sit, then spraying out rust and such with carb or brake cleaner to loosen things up, then repeating the process over and over again. I have done this process several times. It worked on the center where the axle goes through the inner gear, so now the inner gear is now loose from the axle. But the outside is still suck like no other.

Lightly hitting on it with a 3lb sledge to crack something lose has done nothing, and left me struggling not to beat it much harder with a bigger hammer with a longer handle.

As a note, it took weeks to get the center locking gear to fall out after doing the oil, heat, and spray cleaner process, then driving with it locked in, and it took two attempts and hours to get the cap off from stuck hex cap screws, several which I had to drill out in the end after even an impact screw driver would not work. The U-Joint is bad, and I can't lock in the 4WD which is problematic at the dump and on job sites when it is muddy especially when we are towing a maxed out 5k single axle trailer that wants to dig in to the mud too.

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Ford Super Duty (1999-2016) :: Locking Hub Pieces Missing

I went to replace my driver's hub bearing last night. Found pieces missing from the locking hub (manual). I ordered them last night it's the snap ring and washers but will not be here till next Monday. Can I run the new bearing with out hurting it. It has already ruined the seals on that side I just don't have the time to take it all the way down. So if I install the bearing and don't put all the guts in the locking hub (I know the locking hub won't work) Dont need 4x4 right now but need to be able to drive it some. Just don't want to mess up the 250 dollar bearing I just got.

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Ford Super Duty (1999-2016) :: Seized Locking Hubs

Back in March while still plowing, my auto locking hubs wouldn't stay engaged. After talking to the local Ford service shop they told me that it was moisture in the vaccum lines and that it had frozen. They told me to manually lock the hubs and bring it in to be repaired when I had time. I made a appointment in the middle of May and finally got it in last week. Now the hubs are seized in the locked position and they will not warranty the work or parts because they say it was caused by the salt from our roads. Does this sound right?

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Ford Super Duty (1999-2016) :: F250 V10 Brakes Locking Up

I have a 1999 f250 super duty, that was wrecked a few months ago. I have put the truck back together with the mechanic. The front drivers side was wrecked. The power steering fluid tank was cracked and had to be replaced. Also had problems with a box behind the drivers headlight? I did hard wire it together and it fixed the problems I was having the the speedometer and the transmission not shifting correctly. Everything is put back together now but I drove it today and the brakes locked down after driving it a few miles?

Had to push the truck hard to get it back to my house, a mile or so. If I let off the gas it would come to a quick stop. It is ALL four brakes locking up. If it sits for awhile they unlock but will lock up again after driving. The truck is lifted and the ABS light has come on. It was not on before but i am pretty sure the ABS is disabled on the truck. The wires are hanging down by each tire. This is how they truck was when i bought it. Not sure what is causing the brakes to lock up.

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Ford Super Duty (1999-2016) :: Warn Locking Hub Is Shot

OK I am pretty sure my warn locking hub is shot. I put it in the lock position and I can still turn my u joint by hand. I got the cap off and the otter metal ring out. There was No inner snap ring to take out. So now it should Just come out right?

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Ford Super Duty (1999-2016) :: Locking Hub Will Not Snap Back In Place?

I did my ball joints, and the drivers side oem manual locking hub was a bear to wiggle out but eventually came. When I put it back in after I finished, the wire retaining ring clicked into place but wasn't seated as far in as the passenger side (I could still see the wire). Didn't think much of it. Drove off. 30 miles later I heard a pop and saw the hub rolling down the road behind me.

Stopped and picked it up, went home managed to find a pair of locking rings i kept off my Dana 50, and I just cannot get it to go far enough in for the snap ring to fully seat in the groove. I tried tapping the axle further in, I tried tapping on the steel part of the hub with a deadblow, but it feels like it's in as far as it will go. Not sure what to do, driving without a locking hub right now.

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Ford Super Duty (1999-2016) :: 2005 F350 - 4WD Was Not Working / PS Hub Not Locking In

On my 05 350, I noticed the other day that my 4wd wasn't working, when I needed it of course. I quick test this morning and I discovered my PS hub is not locking in. I've read a lot of posts about it being the opposite, the auto portion causing a problem. In my case, it won't lock in in auto or manually turning. I can lock it in, spin the wheel and the axle shaft isn't turning. The pressure is the same as the other side, not too loose or too stiff. Can I pull the hub assembly off and rebuild it? I watched a video about that, but not sure on how my issue would allow me to work on it.

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Ford Super Duty (1999-2016) :: Front Hubs Not Auto Locking

My hubs will not lock when put into 4x4. I disconnected all lines from the solenoid to both hubs and tested them for leaks... All good there. I put a gauge on the lines at both hubs one at a time while the other is still connected and get no reading when switched into 4x4. I checked for vacuum right out of the solenoid, and I get 2inHg when switched into 4x.

The vacuum pump kicks on every time I start the truck, even if I just shut it off and re-start right away. There is no delay when switching my ac/heater controls to different settings or vent locations. So I know there is vacuum. How much vacuum I should be getting out of the solenoid to the hubs?

2004 F350 6.0L....

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Ford Super Duty (1999-2016) :: 2006 F250 Locking Into Low Range

I have an 06 F-250. I have had this truck since Oct 2013 and had never use 4 wheel drive here in southern Alabama, so my question is i lock my hubs, turn my selector to 4 high and it works. Now selecting to 4 low and I get nothing.

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Ford Super Duty (1999-2016) :: Manual Locking Hubs Code

I just ordered '00 F250 SC 4x4 SWB XLT with the factory standard manual hubs. The hubs show up on the vehicle order confirmation as code "21M MAN LOCKING HUB". I can't find this code in the ordering guides anywhere but kbb.com shows this code as "Manual hubs delete. Required with 213 shift-on-the-fly". I want the manual hubs. I think ##### is incorrect. For my piece of mind, could someone who has also ordered the factory standard manual hubs verify that the code is indeed 21M. And for those who ordered shift-on-the-fly, could you verify that 21M does NOT show up on your order confirmation...

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Ford Super Duty (1999-2016) :: Cannot Get 4x4 To Engage - Front Locking Hubs

I am considering buying a 2001 Ford F250 Super Duty XLT 4x4 V10 engine tomorrow. I am hesitant because I cant get the 4x4 to engage. It goes into 4x4 low and high and the front driveshaft spins but it wont engage the wheels. One side locking hub locks but the other side the locking hub is cracked off and so I there is no way to turn to lock that side. I will of course replace the Locking Hub ASAP if I buy the rig but my question here is, if one side is locked should one side of the front axle spin, meaning if only one side Locking Hub is locked should that wheel turn and the other not? Both are not turning but as I said the driveshaft is spinning.

I don't know if both sides need to be locked in order for the front wheels to engage while in 4x4 high or low. Or if one side should engage if only one side is locked; the wheel that's locked of course..

2001 Ford F250 XLT Super Duty 4x4
V10 engine...

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