Ford Super Duty (1999-2016) :: 2007 - Brake Pad Burning Smell - Caliper Dragging

The wife and I ventured out last Friday evening to run a few errands. When we returned to the house and pulled into the garage, we both smelled burning brake pad. I felt the rear wheels, the drivers side was too hot to touch.

Dragging brake caliper. I got online and reserved a drivers side caliper and a set of pads at NAPA. Saturday morning I removed the caliper. Much to my surprise, one of the caliper pistons was broken into multiple pieces.

I took the offending caliper to NAPA and picked up the new caliper and a set of pads.

Side note - NAPA seems to think the 2007 trucks have calipers that mount in front of the axle, not behind the axle. They will try to sell you a passenger side caliper and tell you it is a driver side caliper. It will bolt up fine, but the bleeder valve will be at the bottom of the caliper instead of the top. You'll never get the air out of the caliper.

Got back home, bolted up the new caliper and pads, then bled the system. All worked well.

I decided to throw new pads on the passenger side brakes as well, since I had 2 remaining. I took off the passenger side caliper, much to my surprise I found a cracked and broken piston on that side also! Another run to NAPA to pick up another caliper. Installed, bled the system again, all working well.

Now, I have never seen a cracked and broken caliper piston like this, let alone one on each side of the rear axle. What might have caused this? About a year ago I had a shop install new backing plates. The pads and calipers are about 3 years old, same shop installed those.

View 7 Replies

Ford Super Duty (1999-2016) :: Brake Dragging - Only Piston Closest To Fluid Inlet Came Out - Normal?

So I recently replaced my brakes and rotors with parts from frozen rotors. Today, I noticed a smell coming from my truck right before I got it home. I also noticed before the smell, it was pulling to the left. And when I braked, also pulling to the Left. I think I may have a brake dragging. I have heard about the caliper slide pins freezing, but when I replaced my brakes and rotors, none of them were frozen and appeared to be in good shape. I have the truck jacked up now with the wheel removed and didn't find anything apparent. I just took the caliper off and had my buddy press on the brake slowly while I watched the pistons. Only the piston closest to the fluid inlet came out. The other one did not move. Does this indicate any type of malfunction?

View 9 Replies

Ford Super Duty (1999-2016) :: 2002 F250 - Brake Started Sticking?

I have a 2002 Ford F250 Superduty with a 7.3 diesel. Brakes started sticking on it. I replaced all the calipers cause the boots were starting to crack but not leaking. All four brakes are still sticking. I can drive a little ways and then the brake peddle feels funny and they start dragging all four. I can loosen the bleeder and brake fluid will spray out and release the brakes for awhile.

View 4 Replies

Ford Super Duty (1999-2016) :: Right Front Caliper Sticking / Brake Burning Smell

I know this has been talked about many times and how to solve the issue but thought I would ask some other questions too. Earlier in the summer, I did grease the slider pins as preventative maintenance. I don't drive my truck all that much and when I used it yesterday, (about 30 minute drive) I came home to burning brake smell. I'm wondering if enough heat would cause the caliper to go bad? Should I just grease the pins again or change out some parts?

View 6 Replies

Ford Super Duty (1999-2016) :: New Calipers But Front Driver Side Still Dragging

2011 f250 6.2. put it in the shop to have the rotors turned, and front brakes while they were under there. Now it pulls to the right whenever you apply the brakes. Can smell brakes on the left front after a short drive time. Replaced that caliper and it's still doing the same thing. I'm stumped at this point.

View 9 Replies

Ford Super Duty (1999-2016) :: All Brakes Sticking?

Read alot about a brake sticking and changing out the caliper or the pin or the hose but did not come accross a problem with all four sticking. When I leave in the morning brakes are fine and once the heat up all four get supper hot when I get to my destination and the truck is very sluggish, the brakes are sticking and it is all four. Changed the calipers on all four but did not work. Changed a brake line (not hose) that was rusting out, did nothing. I am leaning towards the master and its valve because all four are effected.

View 14 Replies

Ford Super Duty (1999-2016) :: 2004 F550 - Brakes Dragging / Won't Roll When Out Of Gear

The brakes seam to be dragging on my F550.It won't roll when out of gear. Noticed a good deal of brake dust on all 4 corners after just a couple hundred miles. Also,when it does roll I can some times hear it creak slightly. At not time does it lose any braking action nor does the brake pedal get hard or soft.I know it will need pads and rotors soon since the rotors are pretty grooved. (Just bought the truck last month....it's on my LOOOOONG to do list.....).

View 3 Replies

Ford Super Duty (1999-2016) :: Driver Side Front And Rear Brakes Dragging Bad

Truck is 2007 6.0L 4 door F-250 FX4

So this started after some High water encounters around my area. All freshwater. Went to the store and then i notice the truck pulling Left and got home and checked brake temps and the driver front and rear were over 400*F passenger side was 150* or less. No trailer no load in the bed. I decided to clean everything. Pads are worn but still have life.

Rotors showed some signs of where the pad is dragging Not bad though just a small area close to the top hat. I cleaned pads, carriage, and clips and reinstalled everything with some anti seize on the edges of the pads where the clips are and at the same spots on the carriage.

Thought it was ok but the after more water and a day or two sitting the same thing happened again. It is only the drivers side and it's both front and rear. I am stumped on this one. Two calipers going bad at once? I need to tow a boat on Monday So I have got to fix this.

View 1 Replies

Ford Super Duty (1999-2016) :: Front Right Caliper Is Sticking

I just hit a pothole on my way home just now and now my front right caliper is sticking. It happen about 10min from my house. As soon as i hit the pothole I can feel my truck pulling to the right and felt like there was some resistance when i was driving. I got home and peeked my head in the wheel-well and i can smell the brakes burning and smoking a little. How would hitting a pothole cause a caliper to stick. Is there anyway to unstick it or am i gonna have to change that caliper out...

View 8 Replies

Ford Super Duty (1999-2016) :: 2005 F250 - Brake Lights Not Working?

I have a 2005 F250 that the brake lights are not working when brakes are applied. The rear blinkers and flashers are working. what could be my problem.

View 2 Replies

Ford Super Duty (1999-2016) :: Cruise Control On / Off Button Is Sticking

Just noticed today that my cruise control on/off button is sticking. Push to off it stays pushed off, push it up to on and it stays up so i must physically center it myself. Is there a way to remove the button and take it apart to clean and regrease the contacts so it doesnt stick? Kinda dumb actually since i might have used it eight or ten times since buying the truck new....

View 2 Replies

Ford Super Duty (1999-2016) :: 2002 - Brakes Sticking Partly On?

On my 02 Superduty 4x4 7.3, I just replaced all the rotors,calipers,& pads because two were seizing up, so I decided to do all 4. It's still happening?! What could be causing this? They were all bled of the air & flushed with new fluid. I spent a lot of money here so I don't want to wreck any new parts, so it is parked now until I can get it fixed.

As I was coming home yesterday, as it was shifting up thru the gears it was dragging & held up on 2nd before it went into high & was hard keep moving & the RPM's were higher than normal, then all of a sudden pop and everything let go,it quit dragging, shifted into OD. Before this point I noticed the brake pedal seemed to be higher and hard?

View 14 Replies

Ford Super Duty (1999-2016) :: 2005 F350 - Parking Brake Cable Removal

I'm working on an '05 F350 King Ranch dually, and I'm pretty sure the pb cable is stretched. I recently replaced the shoes in the pb assembly and adjusted the tension while I was in there, but it still barely holds. My next culprit sounds like a stretched cable, and I have a complete set for a new one, but I'm having a hell of a time getting the old one out. The link that holds the front and intermediate cables together won't pry open with any tool I have, and I've broken two drill bits trying to drill out the nub holding the front cable in.

View 5 Replies

Ford Super Duty (1999-2016) :: 2003 F250 - Rear Brakes Sticking

2003 F250 V10 4x4. I have a rear brake sticking so I assume I have to replace the calipers. Which brand should I go with?

View 2 Replies

Ford Super Duty (1999-2016) :: 2005 F350 - No Brake Lights / Turn Signals Or Hazards?

2005 F350 Super Duty. I have no brake lights turn signals or hazards. dealer suggested the multiswitch but changed it and still not working?

View 2 Replies

Ford Super Duty (1999-2016) :: Calipers Sticking On Rear Passenger Side Of Truck

Ok so I think I have sticking calipers on the rear passenger side of my truck, not 100% sure but ill be getting under the truck tomorrow to check. My question is how hard is it to fix this and how long do you think it will take? I have all the right stuff to get the truck jacked up and I have enough money to do this, time is just the issue. It gets dark around 4:30-5:00pm here and I get home from school at 3pm, and have work also but not until saturday this week.

I'd prefer to do this after school if possible because I've stopped driving it so that way I don't wear down my brake rotors and pads for no good reason. I have to drive the work truck that has many of its own issues but its driveable, headlights are very dim due to oxidization and is dangerous to drive in the snow due to the tires (no money to replace right now). How hard and how long this would be? What else it could be shoot! The problem is, it slows down if i let off the gas as if i was breaking, high heat from rear passenger side brakes/burning rubber smell.

View 14 Replies

Ford Super Duty (1999-2016) :: 2010 F250 V10 - Starter Seems To Be Sticking When Try To Start The Truck

I have a 2010 F250 V10 4x4. about every 3-4 times when you start the truck....it seems as though the starter "sticks". If I catch it and shut it off and then turn the key right back it fires up and does not stick. Its as if the gear is staying kicked out into the flywheel. Are we thinking the starter itself? I'm thinking starter...but looking for input before I crawl under it.

View 1 Replies

Ford Super Duty (1999-2016) :: F250 - Clutch Pedal Sticking In Then Will Pop Out After A Couple Seconds

I just recently purchased my 1999 ford F-250 superduty V8 5.4 5 speed with 144,00 miles and I'm having a issue with the clutch pedal sticking in and then it will pop out after a couple seconds. It will stick more when I come to a light and have my foot on the clutch but the pickup drives fine and there is no slipping of the clutch. I have never experienced this issue before in any rig I've owned. so I'm a little lost at the moment.

View 2 Replies

Ford Super Duty (1999-2016) :: 2005 F250 Truck Start Dinging / Park Brake Light Comes On

Pulled into parking lot this morning, 05 F250 CC 4x4 V10, truck starts dinging at me, Park brake light comes on. Ease off of gas and idle around to parking place, no sign of brake drag. Release Park brake, no difference, set the brake and release, no difference, guess the microswitch went bad. Not raining, never hit a bump, MAY have had my foot on the brake, but that shouldn't effect the P Brake.

After setting for the 12 hour shift, all is good and well. Did not come back on.

Where this switch is? Is it under the cover by the foot set or under the truck along the cable? Would like to know where to look next time this comes up. Did have 2 new tires installed on the front a week ago, new tierod and aligned at the same time.

Just wondering and curious, my last F150 had all kinds of electrical germlins in the windshield wiper arm.

View 8 Replies