Ford Super Duty (1999-2016) :: 2000 F250 - ESOF Auto Hubs Not Engaging Automatically

I have a 2000 f250 CCSB 4x4 with the ESOF auto hubs. The auto hubs won't engage automatically. They work fine manually. The transfer case is engaging and correct lights are coming on. There is a little bit of vacuum coming from the vacuum switch but it doesn't seem like much to me. All the dash HVAC controls work fine though. I Lubed and cleaned inside the hubs according to Guzzles directions.

While torn down, I blew through the vacuum port on the outside of the hub and there was little to no restriction. I don't think there is enough vacuum to pull the hubs, but is that possible if all the dash controls work fine? What pressure should it take to engage them? My next step is to pick up a vacuum pump and see if I can engage them with it.

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Ford Super Duty (1999-2016) :: 2010 F250 Front Hubs Don't Lock

I have a 2010 F250 with 154000km (96000 miles) that we bought last week. When I was looking it over during the purchase I noticed the front axle didn't lockup in "auto", in manual lock it seemed fine so I figured vacuum leak or something like that. Yesterday morning I was in the yard and got a little hung up in snow drifts so just got out, locked the hubs and switched to 4x4 and I think the front end didn't engage at all.

So later on I had it in the shop installing the two way radio and decided to check the front end out a little more thoroughly. Vacuum lines seem fine, hubs turn fine but I notice the axle shafts both move up and down almost a quarter inch, that seems excessively loose to me. I've been doing some research on the internet and it appears the front hubs are serviced as a unit, also some information seems to point to needle bearings within the actual locking hub mechanism itself?

So the questions:
1. Does that front axle shaft seem excessive? What are the specs?
2. Can I replace bearings and seals only or do these units come only as assemblies? Inner hub, outer hub units? Wheel bearings seem fine.
3. With that much play is there a chance the outer axle shafts are worn also?

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Ford Super Duty (1999-2016) :: 2013 F250 - Vacuum Lines For Auto Locking Hubs Frozen

I have a 2013 F250 which has both the Manual and auto locking hub feature. I tried to plow my driveway this morning and after making one pass I put the truck in reverse and could not back up my steep driveway. The truck is showing locked in 4x4 on the dash, the 4x4 control is in high lock but the front wheels will not turn. It has been very cold here lately (-30) and I'm wondering if the vacuum lines for the auto locking hubs have frozen. I have switched the control out of 4x4 and back in several times, and it does lock in again, but as soon as I put the truck into reverse, they unlock again. The hubs are covered with ice and snow right now so I have not yet tried to manually lock them.

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Ford Super Duty (1999-2016) :: 4WD Is Only Working Now When Manually Lock The Hubs - ESOF Vacuum Leak

I noticed that my 4WD is only working now when I manually lock the hubs in (they have that options!), and the air blows out the defroster when I shift, so it looks like I have a vacuum leak. Where are the typical leak points on a 2006 F250? What's the best way to confirm a leak (other than just replacing all of the hose)?

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Ford Super Duty (1999-2016) :: 2000 F250 - Hubs Click Into Lock Position And Dial On Dash Lights Up

We got a ton of snow dumped on us today and for some reason my 4WD has decided not to work this year. I have a 2000 F250 4WD Triton V10. The hubs click into the lock position and the dial on the dash lights up 4x4 but I am definitively not engaging into 4WD. I'm pissed because this is specifically the reason i bought a 4WD and it's failing me. I can't find a fuse panel diagram to save my life however all the fuses in the interior of truck look to be fine.

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Ford Super Duty (1999-2016) :: F250 V10 - 4 Wheel Drive Hubs Are Not Working With The Vacuum

I recently picked up a '99 F250 Super Duty with the 6.8L V10 for a song.

The 4 wheel drive hubs are not working with the vacuum. If I use the manual lock on the hubs all is well. I ordered the Innova 31703 CarScan OBD2 + OBD1/ABS/SRS Scan Tool. It says it does Trans codes. I am hoping it will cover the 4 wheel drive too.

Maybe related, the heat is always on. Meaning I feel heat at my feet when the temp dial is cold and fan is off. I can't find the heater control valve to check the vacuum line.

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Ford Super Duty (1999-2016) :: 2001 F250 4X4 - ESOF Switch Not Engaging Hubs?

I have a 2001 F250 4x4 and the ESOF switch not engaging hubs, currently I have no 4x4 lights coming on in the cluster when i turn the switch. I am not experiencing any of the vaccum symptoms that most people are suggesting. I When I turn the switch i also do not hear any relays clicking. Relays have been tested, and i waited for the 45 second transfer delay that the manual mentions. ESOF switch has power, and is working properly (I know because I bought a new one in attempt to fix the problem) Basically I have no responses from any of my 4x4 indicators or parts.

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Ford Super Duty (1999-2016) :: Front Hubs Not Auto Locking

My hubs will not lock when put into 4x4. I disconnected all lines from the solenoid to both hubs and tested them for leaks... All good there. I put a gauge on the lines at both hubs one at a time while the other is still connected and get no reading when switched into 4x4. I checked for vacuum right out of the solenoid, and I get 2inHg when switched into 4x.

The vacuum pump kicks on every time I start the truck, even if I just shut it off and re-start right away. There is no delay when switching my ac/heater controls to different settings or vent locations. So I know there is vacuum. How much vacuum I should be getting out of the solenoid to the hubs?

2004 F350 6.0L....

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Ford Super Duty (1999-2016) :: 2006 6.0 F350 4x4 Auto Hubs Will Not Engage

I was using 4x4 High the other day and it was working just fine. Now today, I was at my first parking lot to plow and used the ESOF to shift into 4x4 High and it did not engage with the hubs being in auto mode. The lights on the dash show up indicating that I am, but I am still in 2wd.

If I manually lock the hubs, it engages 4wd high. I tried the same thing using the ESOF to switch over to 4x4 low and it does NOT engage either.

I also noticed that heater blower was switching over to full defrost even though I had it set on the floor setting (manual heat climate *****).

Does this sound like a vacuum leak? I haven't had a chance to test the lines yet. Btw, this is my second work truck and not the one listed in my signature below. It's a 2006 f-350 6.0 xlt.

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Ford Super Duty (1999-2016) :: Clunking In Front End When Turning Hard Even With Hubs In Auto

So I noticed the past few days my 09 F250 was clunking in the front end when turning hard even with the hubs in auto so I knew there was an issue in there somewhere. This morning I took the jack and found the passenger side would not release no matter which way the lock was turned. Pulled the locking assembly out and found a couple of the pieces of plastic cage broken (truck has 250k miles) which is to be expected I guess but the locking ring that holds the inner piece that slides over the axle stub was off and hanging next to the c-clip on the axle.

So with the plastic of the cage already being broke and the mileage on the truck it's clear I need a new lock for that side.

Here's my dilemma, I have to deliver a conference room table 200 miles away tomorrow morning that they need for meeting tomorrow afternoon at 3:00pm. I cut the rest of the plastic pieces and took the gears out leaving just the cover with the diaphragm and put it back on the hub. I can't come up with any logical reason why I can't drive the truck this way but just want to bounce it off the experts here before I take off on a 400 mile trip in the morning. The only thing I can come up with is if I were to engage the 4wd the vacuum might suck the auto-lock diaphragm in and pop it but otherwise I can't find any reason to not run it this way, the hub is still sealed up and free-wheeling just like if it were in 2wd anyway.

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Ford Super Duty (1999-2016) :: How Does ESOF Locking Hubs Work In Auto Mode

I took apart, cleaned and lubed my hubs. My question is: how does the vacuum make the gears work?

Does the vacuum force (suck) the nylon assembly to push the outer gear towards the center of the truck, sliding on the inner gear thus engaging the teeth so that the axle shaft turns the hub?

When the vacuum is gone, does spring pressure pushes the outer gear away from the center of the truck thus disengaging the teeth from the inner gear and allowing the hub to free wheel?

Is this vacuum source constant during 4wd and not present during 2wd or do I not understand how the system works? I have read about a “vacuum pulse” that locks the hubs and another pulse that unlocks the hubs and this confuses me.

BTW, I like the way the Auto lock works. I had a set of Warn Auto Lock hubs on my 78 CJ. They worked on the principle of a set of roller bearings that would lock (pinch) when there was torque coming from the drive shaft. There was no vacuum involved at all. The down side was that when you coasted, the front hubs would be in two wheel drive and so you would not get the engine braking on all 4 wheels. These ESOF seem to have solved this problem.

Oh, I should probably tell you that I just purchased my 04 F250 SuperDuty 4x4 with the 6.0 diesel, just had it a week. It has been 18 years since I owned a 4x4. Before this I owned an 87 F250 2wd with the 6.9 diesel.

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Ford Super Duty (1999-2016) :: F350 Won't Go Into 4 Wheel Drive - Auto Locking Hubs

My F350 4x4 won't go into 4 wheel drive unless I get out and take them out of auto and put them in locked position and when I have it in lock mode it seams to work like it's in auto mode, when I put the switch on the dash in 2wd, it seams like it's only driving the back wheels....

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Ford Super Duty (1999-2016) :: With Auto Hubs Shift On The Fly Selector Is Turned To 4X4 High Or Low?

After reading the book, I'm afraid I still don't understand. When the hubs are in AUTO, & the shift on the fly selector is turned to 4X4 high, or 4X4 low, is the truck in 4 wheel drive. What happened to free or lock.

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Ford Super Duty (1999-2016) :: 2008 F350 - Auto Hubs Won't Stay Locked

2008 F350 hubs wont stay locked in when in auto position. everything stays locked while in manual and 4x4 works fine, but in auto the hubs wont stay locked while spinning. I was trying to find the problem when i noticed that one hub stays locked all the time and the other locks and unlocks as it should but it wont stay locked while spinning. My question is do I have two bad hubs or is their a leak that wont let the hub stay locked? Also on the hub that wont unlock is this a leak problem as well or a internal problem?

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Ford Super Duty (1999-2016) :: Safe To Drive Without Lock Hubs?

So after eight years my Warn premium hubs have taken a crap and developed major play internally. After speaking to Warn warrenty department and sending videos they will replace them according to the lifetime limited warranty. Problem is they sill not send out new ones until they receive the old ones, so I was told from time i remove mine and send them back and get the new ones it will be two weeks maybe a few days more, there is no snow in the extended forcast and im wondering what damage could occur with me funning the truck everday to work etc with the stub shafts just hanging there?

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Ford Super Duty (1999-2016) :: F350 - 4x4 Manual Lock Out Hubs

I just purchased an F-350 with manual locking hubs. I am unsure if I can keep these locked in for part time four wheel driving or I need to unlock them each time I go back to two wheel drive?

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Ford Super Duty (1999-2016) :: 2010 F350 Shudders When Turning Right - Auto Locking Hubs

My 2010 F350 shudders when turning right. From what I read it could be the auto locking hubs not dis-engaging or sticking in the locked position. Tutorials show it's pretty easy to pull the auto locking Hub out taking out the three screws holding it in place. My questions is what type of grease do I need to apply to the auto locking hub once I have them out and determine that is what the issue is?

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Ford Super Duty (1999-2016) :: Full-lock Clunking With Hubs Locked In?

Had to make a sharp circular turn last night in a parking lot, with the steering turned to full-lock...noticed a very audible clunking or clicking noise during the turn...went away after full-lock turning was released. My hubs are locked in...but I was told there was no issue with leaving them locked in, even during the summer. And there shouldn't be...4x4 disengaged, of course. Must have been the u-joints clicking / clunking? Problem?

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Ford Super Duty (1999-2016) :: 2005 4x4 ESOF - Hubs Seem To Lock Automatically As Getting Binding While Turning?

My 2005 has the ESOF system which has worked flawlessly. Recently I had upper and lower ball joints done and after that repair I had no auto locking hubs. ( independent shop messed up seal install ) they redid the job and it now seems like my front hubs are locking automatically because I am getting binding while turning. So this is the problem.. the front wheels do not "pull" only the rear wheels spin. If I manually lock the hubs I have 4x4 and can get out of being nearly stuck and everything works normally. What is wrong here? Does the shop need to redo the job again?

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