Ford Super Duty (1999-2016) :: 2004 - Changing Shift Motor - Transfer Case Stuck Due To Broken Bolt?
I'm in the process of changing my shift motor on my 04 f350. I can't get it off because of a broken bolt. The previous owner must have done this before, and snapped the head and some of the shaft off, so it's basically an alignment pin that's recessed into the hole on the motor. For some reason it's holding the motor on, even though I don't think the hole is threaded. Any way to get it off. I'm thinking that taking a MAP gas torch to the casting on the motor may be my best bet.
View 8 RepliesFord F-150 (2004-2008) :: Transmission Low On Oil - Transfer Case Seal
I found that my transmission was low on oil but couldn't find a leak. What I did find is that the seal in the transfer case was letting trans fluid transfer into it and then it would leak out the out put seal. I purchased the new seal and gasket and repaired it myself in about 3 hours. I removed the rear drive shaft and removed the front drive shaft from the transfer case alone or you can take it out completely if you want.
Drained transfer case unplugged wiring and one vacuum line. Unbloted from trans and removed using trans jack. The bolts are not the easiest to get to. i used a 3/8 ratchet to break them loose then used a stubby 3/8 to get them out because they are around 2 inches long. Once down I had to jack up the truck to get it out from under it. I removed the old seal and installed new one cleaned everything up and installed with a new gasket.
Ford F-150 (2004-2008) :: Removal Of Transfer Case Shift Knob?
I've read a few posts of people trying and they say the cant be removed but I just don't believe it! I cut off some of the rubber on the with a knife and its all white plastic underneath.. I just don't believe that its actually impossible to remove this.
View 3 RepliesFord F-150 (2004-2008) :: Transfer Case Noise When Tries To Engage Once In A While As Driving
I have a problem transfer case 2006 f-150 , it tries to engage once in a while as I am driving and makes a terrible noise . I pulled the vacuum lines off at the hubs on each front hub and it stopped trying to engage. What the problem could be ?
View 1 RepliesFord F-150 (2004-2008) :: 2005 - Transfer Case Loses Vacuum When Dash Light Comes On For Low Or High
My transfer case will only pull vacuum to the hubs when floor shifter is in between 4 low and 4 high. as soon as the dash light comes on for low or high it looses vacuum. Is there a switch that tells it to pull vacuum? Any good breakdown of the transfer case?
View 6 RepliesFord Excursion :: Transfer Case Input / Front Seal Replacement
Noticed some fluid on the bottom of the Ex a few months ago and have been watching it since. Drained and refilled with the XL-12 fluid at the time and based on what I can see the likely culprit is the input seal on the transfer case. I have searched high and low both here and via the almighty google with little info to be found. Is it simply remove transfer case, replace input seal, reseal case connection, and refill?
View 2 RepliesFord Transmission :: Transfer Case Removal Front Driveshaft Seal Is Leaking And Gasket Failed
I had my truck at the shop today and it was determined that the transfer case front driveshaft seal is leaking and the gasket between the transmission and transfer case has also failed. The shop wants a reasonable amount to fix it but they need the truck for 2-3 days. It doesn't appear to be that difficult of a job to remove the transfer case. Am I missing something? Dropping off the truck and leaving it for a few days is the difficult portion......if they could do it in a day I'd just pay them and be done with it. So my thought was to pull it and just drop it off so they can replace the seals and fix any other issues.
View 1 RepliesFord Super Duty (1999-2016) :: 2011 F250 - Oil Leak At The Rear Of Transmission In Front Of Transfer Case
Made a short run to get lumber yesterday and when I got home the truck smelled hot I checked it out and found a transmission oil leak at the rear of the transmission in front of the transfer case. can not really see what is leaking only has 22,000 miles. What may have happen. 2011 F250 4x4 6.7....
View 14 RepliesFord Super Duty (1999-2016) :: 2004 F350 - Transfer Case Blowout
The transfer case on my 2004 F350 6.0L 4WD DRW, 230K miles, just blew to pieces Sunday night. See images below. What could cause this?
I just had the front drive shaft rebuilt with new universals and ball. It was making a metallic squealing noise after this.
I noticed that the front drive shaft did not spin freely when parked in nuetral and set for 2WD. I thought the front drive shaft would only engage when in 4WD.
Ford F-150 (2004-2008) :: Front End Will Shake Up And Down
Ok,I have an 05 f150 4x4 5.4. And I have noticed for a little while now that once in awhile,it seems like the front end,will shake like an up and down shake.Today it was the worse,now it only does it maybe once a week if that but usally its not too bad. Just a little shimmy. But today it really shook.Now when it happened I put on the overdrive,applied the brakes and even put 4x4 on and still did it. Now it does it the worse at very slow speeds even at crawling speed in an alley.I parked it at home and took it out again after 10 minutes and nothing! What could be causing this??
View 14 RepliesFord F-150 (2004-2008) :: Front End Shake When 5 X 10 Trailer Attached?
Over the past year, I have had an issue with the front end shaking on my F150.
I have a 5 x 10 trailer. Weight capacity is roughly 2200 pounds. I hook up my trailer empty and head down the road. When I hit about 55 mph and above, the front end starts bouncing/shaking/vibrating.
Now I put a load on the trailer. Get going down the road. Hit those same speeds - no shaking/bouncing/vibrating. I have had a mechanic ride with me to check it out. First place to start, he told me, jack it up and see if anything is loose. I have not done that yet.
He has the same opinion as I do. This makes no sense. No load, shakes. Load, no shakes. You would think it would be opposite.
Ford Excursion :: 4x4 - Transfer Case Does Not Engage
Looking at another Ex but the owner says the transfer case does not engage. Says it can be locked into 4X4 by crawling under it and engaging it manually by removing a motor [Servo motor ?] Does this mean I would need a new transfer case or just the servo motor ? I know mine did the same thing last winter. It would go into 4X4 and then pop out.
View 10 RepliesFord - Explorer :: Transfer Case Sensors Name?
I just replaced the transfer case BW 4405. And I noticed that the 2 sensors (front drive shaft and rear drive shaft) are bad. What is the name of these two sensors? I'm looking for a brand new ones...
View 13 RepliesOldsmobile - Bravada :: 2000 - Front End Shake After Changing Tie-rod
I drive a 2000 Oldsmobile Bravada. I just changed the outer tie-rod (passenger side),and there is still a fairly good shake coming from the front end. I have checked everything that comes to mind (true, not too sound a mind). My question is, how would i check the steering gear box?
View 2 RepliesFord Aerostar :: 1991 - How To Check ATF In Transfer Case
Where/how to check the ATF in the transfer case? I found the lower drain bolt,but I don't see anything up higher that looks like a fill hole.
'91 Aerostar 4.0L AWD
Ford Excursion :: 2003 - Transfer Case Not Engaging
2003 ex 6.0 limited....300000 miles ...Automatic.Merry Christmas to all.My Transfer case will not shift into 4wd . Dash light for 4wd high and low works .I get no power to transfer case 2pin connector when key turned on.Also fuses 19,27,31,33,34,45,111 are all good when checked with meter.I also swapped 2 relays in engine compartment and no change.4 WD Switch on dash has power on Green/red wire I think it is for dash light and not for operation.
View 13 RepliesFord Excursion :: New Transfer Case Now Tranny Runs Hot?
Swapped out my transfer case since mine was detonated and now my tranny is running hotter? Drove in town for about 10-15 minutes and noticed my temps climbing and once it got to 180 it felt like it was slipping when moving from a full stop. i went home and parked it. Checked my fluid level and it looked a little low so topped it off while running and went through gears to make sure it was good. Drove again and it still went up to 180 in 10-15 minutes in town driving. Before we swapped the transfer case it was driving fine and went on a road trip 6 hour drive and felt fine. I bought the excursion and it supposedly had a new tranny in it.
View 14 RepliesFord Aerostar :: 1992 - Model Of Transfer Case?
So long story short I have a 92 Aerostar AWD which I'm pretty sure had the transfer case recall done (97V204000 1992 FORD AEROSTAR Recalls) it has the aluminum driveshaft but a couple of years ago the transfer case cracked and I replaced it with a "New OEM" transfer case off eBay. Fast forward to the present and my van has a strong vibration at 60+ my transmission guy says it all looks good so the vibration has to be from one of the driveshafts. My thought is that I may have got a transfer case without the recall done on it and its warped my driveshaft. I don't really know thats possible or what I could do about it if that was the case.
View 8 RepliesFord - Explorer :: 2003 - Transfer Case Diagram
I bought a new to me 03 explorer 4.6 tow package XLT 136000mi. Rebuilt aamco trans with 10k on it. Been checking it over before i put it on the road.. No 4x4 but the button lites work and i got into low range once. (Had a hell of a time getting back to high but eventually it did). Question is if there is 12v at the brown wire on the TC the case should be fully locked? I figure when i check it if there is not 12v at the brown wire in 4x4 high i could apply 12v directly with a jumper wire to see if the case locks to 4x4. Am I correct?
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