Ford F-150 (2004-2008) :: Transmission Low On Oil - Transfer Case Seal
I found that my transmission was low on oil but couldn't find a leak. What I did find is that the seal in the transfer case was letting trans fluid transfer into it and then it would leak out the out put seal. I purchased the new seal and gasket and repaired it myself in about 3 hours. I removed the rear drive shaft and removed the front drive shaft from the transfer case alone or you can take it out completely if you want.
Drained transfer case unplugged wiring and one vacuum line. Unbloted from trans and removed using trans jack. The bolts are not the easiest to get to. i used a 3/8 ratchet to break them loose then used a stubby 3/8 to get them out because they are around 2 inches long. Once down I had to jack up the truck to get it out from under it. I removed the old seal and installed new one cleaned everything up and installed with a new gasket.
Ford F-150 (2004-2008) :: Front End Shake After Changing Transfer Case Oil
On my 2007 f150 5.4 last week i changed out the driveshaft and it smoothed things out. This past weekend I dropped the transfer case oil and refilled it with motorcraft transfer case oil as per ford but now the front end seems to shake more than before. It just seems to come through the steering wheel but the wheel seems tight almost like a death wobble with solid front axles except obviously this truck doesn't have that. There are no leaks and I filled it up to the top fill hole with between 1.5 to 2 liters of oil until it started running out. I should also mention that when i went to check the level it was overfull on the top plug but it was that way for the last 90,000 km or so.
View 3 RepliesFord F-150 (2004-2008) :: Removal Of Transfer Case Shift Knob?
I've read a few posts of people trying and they say the cant be removed but I just don't believe it! I cut off some of the rubber on the with a knife and its all white plastic underneath.. I just don't believe that its actually impossible to remove this.
View 3 RepliesFord F-150 (2004-2008) :: Transfer Case Noise When Tries To Engage Once In A While As Driving
I have a problem transfer case 2006 f-150 , it tries to engage once in a while as I am driving and makes a terrible noise . I pulled the vacuum lines off at the hubs on each front hub and it stopped trying to engage. What the problem could be ?
View 1 RepliesFord F-150 (2009-2014) :: Clunk When Shifting To 4 High / Transfer Case Shift?
2014. Noticed the feel and sometimes clunk when shifting to 4 high? My house sits up a hill and this time of year, routinely have to use 4X4 to get up. There is a little more noise and vibration than im use to. Usually shift coming down a semi flat dirt/ice road at low speeds, typically about 10mph. Going in for first oil change soon and was gonna ask them to check it out for peace of mind.
View 6 RepliesFord Escape / Hybrid :: 2005 V6 - Checking Lubricant - Transfer Case Location?
I have an 05 Escape XLT 4WD worth 3.0L V6. My HAYNES says the transfer case lubricant should be checked every 15k - I bought it with 75k and it has 107k now and I have never checked it. I am wondering if it is common practice to do this every 15k? The transfer case is then one next to the oil pan? The book has one photo.
View 1 RepliesFord F-150 - 1997-2003 :: 4x4 Light Came On Even When Transfer Case Lever In 2wd
My 97 4.6 ran fine but the 4x4 light came on even when the transfer case lever was in 2wd. Then one day it would not start. It cranked over fine but would not fire. I added fuel but it didn't work. I pulled a spark plug lead and attached a spark plug while I jumped the solenoid and cranked over the engine to visually check for a spark as I have done on older trucks. Well it cranked a couple of times and then it died and won't even crank now, I must've fried something, the batterys fine. If there is a fuse or something? What could have happened when I jumped the solenoid?
View 4 RepliesFord Super Duty (1999-2016) :: 2004 F350 - Transfer Case Blowout
The transfer case on my 2004 F350 6.0L 4WD DRW, 230K miles, just blew to pieces Sunday night. See images below. What could cause this?
I just had the front drive shaft rebuilt with new universals and ball. It was making a metallic squealing noise after this.
I noticed that the front drive shaft did not spin freely when parked in nuetral and set for 2WD. I thought the front drive shaft would only engage when in 4WD.
Ford F-150 (2004-2008) :: 2005 - Sputters Out / Loses Power And Dies
I have had a 2005 f150 v6 5 speed for a little over two years. Got about 153k on it. Last night was sitting in a parking lot idling about 20-25 minutes, went to leave and she started sputtering hard, lost all power and died. Started back up, idled fine, as soon as i put it in gear same thing then the check engine light came on.
View 3 RepliesFord F-150 (2004-2008) :: 2005 - Blue Light Indicator Lights Up On The Dash
I just installed a set of HID conversion kit on my 2005 F-150 STX. It is only one beam bulb so therefor I have no high beams. Also, to remind you I have fog lights on the truck. My question is, when I turn my head lights on, and pull the switch to turn on the fog lights, a "blue light" indicator lights up on the dash. It is the high beam indicator and why that is lit. As far as I remember, that light never came on before the install. You have to excuse me since this is my first truck ever and I just got it back after having it repaired at the body shop the last two months. So technically, I only had the truck for 2 months....Just curious whether the blue light is suppose to be on when the fogs are on the dash.
View 14 RepliesFord Super Duty (1999-2016) :: 2004 - Changing Shift Motor - Transfer Case Stuck Due To Broken Bolt?
I'm in the process of changing my shift motor on my 04 f350. I can't get it off because of a broken bolt. The previous owner must have done this before, and snapped the head and some of the shaft off, so it's basically an alignment pin that's recessed into the hole on the motor. For some reason it's holding the motor on, even though I don't think the hole is threaded. Any way to get it off. I'm thinking that taking a MAP gas torch to the casting on the motor may be my best bet.
View 8 RepliesFord Escape / Hybrid :: 2005 - No Heat Transfer From Under The Dash?
Is there a heater core bypass valve under the hood that may be suspect or would a heat transfer door under the dash be the culprit? Engine operating temp seems to be fine.
View 14 RepliesFord Excursion :: 4x4 - Transfer Case Does Not Engage
Looking at another Ex but the owner says the transfer case does not engage. Says it can be locked into 4X4 by crawling under it and engaging it manually by removing a motor [Servo motor ?] Does this mean I would need a new transfer case or just the servo motor ? I know mine did the same thing last winter. It would go into 4X4 and then pop out.
View 10 RepliesFord - Explorer :: Transfer Case Sensors Name?
I just replaced the transfer case BW 4405. And I noticed that the 2 sensors (front drive shaft and rear drive shaft) are bad. What is the name of these two sensors? I'm looking for a brand new ones...
View 13 RepliesFord Aerostar :: 1991 - How To Check ATF In Transfer Case
Where/how to check the ATF in the transfer case? I found the lower drain bolt,but I don't see anything up higher that looks like a fill hole.
'91 Aerostar 4.0L AWD
Ford Excursion :: 2003 - Transfer Case Not Engaging
2003 ex 6.0 limited....300000 miles ...Automatic.Merry Christmas to all.My Transfer case will not shift into 4wd . Dash light for 4wd high and low works .I get no power to transfer case 2pin connector when key turned on.Also fuses 19,27,31,33,34,45,111 are all good when checked with meter.I also swapped 2 relays in engine compartment and no change.4 WD Switch on dash has power on Green/red wire I think it is for dash light and not for operation.
View 13 RepliesFord Excursion :: New Transfer Case Now Tranny Runs Hot?
Swapped out my transfer case since mine was detonated and now my tranny is running hotter? Drove in town for about 10-15 minutes and noticed my temps climbing and once it got to 180 it felt like it was slipping when moving from a full stop. i went home and parked it. Checked my fluid level and it looked a little low so topped it off while running and went through gears to make sure it was good. Drove again and it still went up to 180 in 10-15 minutes in town driving. Before we swapped the transfer case it was driving fine and went on a road trip 6 hour drive and felt fine. I bought the excursion and it supposedly had a new tranny in it.
View 14 RepliesFord Aerostar :: 1992 - Model Of Transfer Case?
So long story short I have a 92 Aerostar AWD which I'm pretty sure had the transfer case recall done (97V204000 1992 FORD AEROSTAR Recalls) it has the aluminum driveshaft but a couple of years ago the transfer case cracked and I replaced it with a "New OEM" transfer case off eBay. Fast forward to the present and my van has a strong vibration at 60+ my transmission guy says it all looks good so the vibration has to be from one of the driveshafts. My thought is that I may have got a transfer case without the recall done on it and its warped my driveshaft. I don't really know thats possible or what I could do about it if that was the case.
View 8 RepliesFord - Explorer :: 2003 - Transfer Case Diagram
I bought a new to me 03 explorer 4.6 tow package XLT 136000mi. Rebuilt aamco trans with 10k on it. Been checking it over before i put it on the road.. No 4x4 but the button lites work and i got into low range once. (Had a hell of a time getting back to high but eventually it did). Question is if there is 12v at the brown wire on the TC the case should be fully locked? I figure when i check it if there is not 12v at the brown wire in 4x4 high i could apply 12v directly with a jumper wire to see if the case locks to 4x4. Am I correct?
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