Ford F-150 (2004-2008) :: Clunking Noise From Front Left When Turning Right Only

I have a 2004 2WD supercab. And am hearing a 'clunking' sound when I turn almost full-lock. Below is a summary of what I have experienced so far:

- My truck used to be lowered 2" (below stock) at the front since new. Last month I lifted it (front and rear) and it now sits 2" above stock on new rancho shocks.
- I installed a camber kit and had the front aligned (toe and camber) after the above suspension work.
- The truck drove beautifully for two weeks until one day a 'clunking' sound was heard from the front-left every time I turned left. The alignment also changed as I had to now hold the steering very slightly to the left to drive straight.
- The alignment shop re-did the toe tracking (the camber did not change) and the truck drove great for about a day. Now I can hear the same clunking sound when I turn right and the tracking is again screwed up meaning I need to hold the steering very slightly to the right to drive straight.

What parts are playing up and what may need replacing?

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Ford F-150 (2004-2008) :: Clunking / Knocking In The Front End

I got a horrible clunking/knocking in the front end of my pickup this morning, jerking the steering wheel like a flat tire, and after a couple miles it stopped..... bearing ???

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Ford F-150 (2004-2008) :: 2005 - Clunking Around Turns In The Front And Rear End

My 05 f150 is lift with a 6" skyjacker lift I've only had it a week from the dealership when it stopped firing on cylinder 8 which is a lil problem easy to fix,but then it started clunking around turns in the front and rear end. So I took it the dealer and 3 days later they give it back. It's running good but its still clunking in the front they said they changed the cv joints and tie rod ends but after I got home. I inspected it they changed one damn tie rod and that was it. Is it the tie rod end that's still making the noise?

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Ford F-150 (2004-2008) :: Popping / Clunking Noise When In 4WD

I've read alot of info about the 4WD system on the F150's, and I'm having trouble diagnosing what might be going on with mine.

When I put my truck in 4HI (or 4LO), I get a popping sound that seems to come from the front middle/front drivers side when going at speeds around 20-25 and over. I don't experience any loss in traction (that I can tell) or power, but the popping is very loud and noticeable (passengers can hear it clearly).

My problem is a little different than most, as their issues with popping seem to happen when they are not in 4WD, where mine is only when in 4WD. I replaced the IWE solenoid today (wanted to anyway to get the updated casing/shroud) and the problem stayed. I also disconnected the vacuum lines at the solenoid and drove - no noise. I then kicked in 4WD on the switch, and the noise started, which leads me to think it is not vacuum related.

I am kind of lost as to what may be going on. I would think something where teeth broke, etc. would make noise all the time in 4WD, not intermittently or at certain speeds. The noise sounds almost like popcorn popping. I went up the same hill about a dozen times today, and it happened maybe 5-6 times. I don't hear it often (if at all) with speeds below 20 MPH. I can switch in and out of 2WD, 4HI, and 4LO all day with no issues, as well.

The only modifications to the front end have been a 2.5 inch leveling kit, and the only other issues I notice in the front end is a shaking when on the highway, that seems to go away after a while of driving at the same speed. I recently had a front end alignment, and the only thing the tech mentioned was that I will need ball joints in the next 6-8 months (but he said they weren't bad).

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Ford F-150 (2004-2008) :: 2006 - Clunking Noise Started After 4x4 Went Out

I have a 2006 F150 FX4 and after having the 4x4 go out and replaced the front right IWE have fixed the 4x4 but still hearing a clunking noise.

The clunking noise started after the 4x4 went out and was really bad for awhile and then went away and has now come back really bad. It sounds like its coming from the front driver's side wheel area and clunks as fast as the wheel turns.(faster = more clunks).

I'm very new to mechanic stuff but enjoy learning and fixing things myself.

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Ford F-150 (2004-2008) :: Clunking Noise In Trans From 30 - 50 Mph Intermittently?

So my truck is making a kind of a clunk noise in the trans area does it between 30-50mph does it more often when cruise control is on but still does it from time to time when it's off. What it could be?

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Ford F-150 (2004-2008) :: Engine Knock / Clunking Noise When Come To A Stop Or Takeoff Or Steering

I am having a hard time locating a mechanical knock coming from my truck. This is not an engine knock but rather a clunking noise when I come to a slightly abrupt stop and sometimes when I take off or am steering. I have recently replaced my upper and lower ball joints and all the u-joints as well. My truck has a 6" Fabtech Coil over lift and a 3" body lift. The truck is also rather squeaky when going over speed bumps.

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Ford Super Duty (1999-2016) :: 2004 F250 4X4 - Front End Rumble - Squeaking / Grinding Noise Then Clunking

So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.

Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.

I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.

I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.

Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.

The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!

Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....

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Ford F-150 (2004-2008) :: Roaring Noise Coming From Right Front While Turning - Front Wheel Bearings?

I gotta a roaring noise coming from my right front while turning. Planning on replacing just the wheel bearings tomorrow & not the whole hub assembly(2008 2wd). Is there a thread that lays out the steps and other parts I may need? I've seen alot different stories on the net on how to do it. Everthing from I can press new bearings to I have to do 4x4 hub conversion. Seems to be some confusion.

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Ford Excursion :: Front End Clunking Noise?

I've had a front end clunk best felt on the floorboards at very slow speeds on uneven ground. I've read for a month on this site on this issue and have replaced the ball joints and sway bar end links with Moog parts. New shocks also. Well I've improved but its still there. I cannot budge the trac bar bolts with breaker bar. The axle u bolts seemed loose so I tightened them but I'm not sure of the torque specs on them. What are the torque specs on the u bolts and where to go from here?

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Ford F-150 (2004-2008) :: Groaning Noise From The Front When Reach About 20 MPH

My 2006 f-150 with 71,000 miles has been making a groaning noise in the front when I reach about 20mph and it will intermittently stop for a few seconds and then start again. And when I turn left it completely stops. I have had it to my Ford dealership three times and they replaced my steering shaft and brakes and checked for anything rubbing and have not fixed it. I'm worrying about this every time I take a trip.

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Ford F-150 (2004-2008) :: 2005 - Thumping Noise In Front

My 2005 F150 is making a thumping noise in the front end. It increases as speed increases and is more pronounced when turning wheel left and almost goes away when turning to the right. Sometimes at higher speeds I can feel it in the gas pedal. Seems to be coming more from the driver side but I could be wrong On that.

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Ford F-150 (2004-2008) :: Ticking Noise From Front While Driving

I have a 2005 F 150 5.4L and i just changed the front rotors, pads, and calipers. Because the passengers side caliper had locked and the rims was really hot and i knew it was the caliper so i changed both the driver and passenger side calipers and hoses. A month before this i had changed the pad and rotors but after the caliper locked it put grooves in the rotor and damaged the pad but the pads and rotors i bought have a lifetime warranty so i got a brand new set and changed them while replacing the calipers.

After installing everything i bleed the front brakes. But did not bleed the rear and i am wondering since i did not do the rear even though i did not touch them it is causing the front to make a ticking sound the whole time i am driving and it is starting to annoy me even though it has only been 4 days since i did the front brake job. I put Duralast rotors and Duralast Gold Cmax Premium Ceramics Pads. What is causing this ticking.

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Ford F-150 (2004-2008) :: Popping Noise Coming From Front End

Alright, so about a month ago I was driving when I heard a terrible noise sounded like a pop can stuck between a bike tire coming from the front end. I figured this was the dreaded noise most folks hear when the 4wd system isn't getting enough vacuum.

It did this for about two days, even after replacing the IWE solenoid, then it just stopped and I haven't heard it since. Me being on the cautious side, I'm a bit worried. I haven't jacked the truck up, but I did (brace yourself) lay under it while my buddy drove slowly over, there was no unusual movement.

Question is, if I had to replace anything, what exactly would it be and how much am I looking at? My warranty will be up in about a month or so and Ford has been less than spectacular with repairs thus far so I'd like to go ahead and fix it myself

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Ford - Mountaineer :: 2001 AWD - Front Clunking Noise

I have a 2001 AWD Mountaineer with 5.0 engine and 183,000 miles. A little over a year ago a harsh clunking noise started coming from the front. It was obvious that it was coming from one of the drive component because the noise and harshness changed with speed. At slow speeds it was clunking with every revolution of the wheels. The intensity seemed to change with the direction of the wheels also. I figured it might be a CV joint and proceeded to check them out. None appeared to be bad, but with the mileage on the car I figured it wouldn't hurt to replace the axle shafts, so I started with the left (driver's) side which is where I felt the noise was coming from. The noise went away and I was happy. To my surprise about 6 months ago the same noise came back. This time I replaced the right side axle shaft. Again the noise went away.

Unfortunately the problem hasn't gone away though. A couple of days or a couple of weeks may pass with no problem, but then suddenly it starts again. I took it to a trusted mechanic when it was making the noise. It was so loud when I pulled into his driveway that he stopped what he was doing to look. But, when he took it for a drive it was as quiet as the day I bought it in 2001. I also talked to the service people at the local Ford dealer and they told me that there was basically nothing they were aware of that could cause this problem, but to bring it in the next time it did it and they would check it out. At this point I almost want something to fall out of it. At least then we'll know where the problem is.

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Ford F-150 (2004-2008) :: Popping Noise In Front End When Turning Left

Hear a small pop in the cab when I am turning left pulled left wheel everything looks fine. Ball mount maybe, I don't want to tear into it at this point.

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Ford F-150 (2004-2008) :: Grinding Noise From Front Passenger Side

2005 ford f150 Fx4 So last Friday I started hearing a grinding noise from the passenger side front of my truck. sounded like metal on metal. So I started rooting around and noticed that bottom ball joints were shot. so replaced bottom ball joints on both side. I aslo replaced wheel bearing hub assembly on both sides, still heard the grinding. So I noticed that both axles were slinging grease, so I replaced them on both sides.

Still heard the grinding noise. So then I removed everything from the passenger side and noticed that the locking hub actuator was grinding both axle and the wheel bearing hub. So I just got done replacing that on the passenger side, put it all back together, and still grinding noise ringtones free. Also replaced the 4wd solenoid that they said gets water in it, and I replaced the check valve. And I put new Rotors and breaks. What it could be?

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Ford F-150 (2004-2008) :: 2006 - Grinding Noise On Both Sides In Front End

I just bought 2006 f150 4wd . It make a grinding sound on both sides in the front end..it seems to be independent and when I slow and come to a stop, I makes a clanking noise like its locking something in.

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Ford F-150 (2004-2008) :: Whirring Noise Coming From Front End While Driving

I recently installed a 2" aluminum HBS leveling kit on my F150. ('04 FX4 SCrew, 5.4, 61K miles). I was excited to finally improve the truck rather than fix something. The install was straightforward and I didnt have any issues (other than Cleveland, OH rust).

After installing the kit I noticed a whirring noise coming from the front end while driving, but I didnt think much of it and I got an alignment a couple of days later. Immediately after the alignment, the problem is still there. It sounds just like aggressive mud tires driving down the road, so I think it is coming from the tires.

The noise follows the speed of the truck (the pitch gets lower as you slow down) but you cant really start to hear it until you slow down below 45 mph. It is much more noticeable at lower speeds (probably because of the lower wind noise in the cab). I dont think it would be a CV joint/axle issue, but who knows. I am considering taking it back to have the alignment checked, but I figured I would check on here before I do.

I just bought this truck last fall, and it is one step away from being traded in because of the countless nuances this thing has (wet floors and consequently rust everywhere on the inside of the cab, rattling window trim, shaking bed, squeaky rear window, noisy phasors).

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