Ford Exhaust :: 1995 F250 - Manifold Gaskets Are Leaking
I have a 95 4wd f250 with a 351w my manifold gaskets are leaking I was wondering if when I that the time to remove the manifolds and probably be drilling and tapping should I go with headers if I should where can I get a very cheap set I'm on a budget...
View 1 RepliesFord F-150 - 1997-2003 :: 2001 5.4L - Intake Manifold And Gaskets Replacement
I am about to replace the intake manifold and gaskets. I know all of that process, but first question is if there is anything i should do whilst in there. Second question; what can I do with my intake to get more power? Mainly just kind of wondering before I get my parts ordered.
View 4 RepliesFord Super Duty (1999-2016) :: 2003 F250 - Exhaust Manifold Gaskets?
About to do the exhaust manifold gaskets on my 03 f250.
View 3 RepliesFord - Expedition :: 1999 - Engine Started Losing Coolant / Intake Manifold Gaskets Leaking
I have a 1999 Ford Expedition. A couple of days ago The engine started losing coolant as soon as the engine cooled. I replaced the coolant only to lose it again when the engine cooled. I was told that it is more likely the intake manifold gaskets leaking. It seems they are right. What is the cost to repair if I take it to a mechanic?
View 1 RepliesFord F-150 (2009-2014) :: 2011 - Replace The Head Gaskets?
I have a 2011 f150 with the 5.0l motor. I had to replace the head gaskets and I am putting it back together and I am wondering if I will need a special tool to align the cam gears/camshaft/timing chain. to get this back together. I can't seem to find a thread or an article to guide me through the process.
View 2 RepliesChevy - Suburban :: 1999 - Manifold Gaskets Leaking
The truck we have is a 1999 Chevy Suburban 1500, 2-Wheel Drive with a 350 vortec engine. We replaced the upper and lower intake manifold gaskets with no leaks for about a week and several hundred miles then it started leaking oil and then antifreeze after that.
View 3 RepliesChevrolet - Silverado :: Check Engine Light Comes On After Intake Manifold Gaskets Replacement
I have a 1998 chevy silverado z/71 4x4. I had a water leak and had the intake manifold gaskets replaced. Ever since then, the check engine light comes on and it soots up the o2 sensors and the 4 plugs on the right bank. It may run good for a month or so and then it starts all over again.
View 1 RepliesPrius (2004-09) :: Can't Remove Headliner To Replace Antenna?
I'm trying to lower the rear part of the headliner so I can replace a broken antenna base. I've read the detailed photo instructions posted on this site. I've been able to dislodge all of the parts covering the rear section of the headliner, including the dome light, but I can't get enough clearance unless I also remove the two rear grip assists. I'm flummoxed trying to remove the grip covers and sub-assembly. The official instructions are confusing, and the dealer tech could not explain it in a way I could understand. See attached diagrams. I can't figure out how to use the screwdriver to release the grip covers.
View 1 RepliesFord F-150 (2004-2008) :: Intake Manifold Replacement?
Looking for any pictures or directions on replacing the intake manifold on the 2004 F150, 5.4. Got all the parts with the pulgs, and ignition coils.
View 6 RepliesFord F-150 (2004-2008) :: Passenger Side Exhaust Manifold Was Leaking
2005 Supercrew and my passenger side exhaust manifold was leaking. Son of a mother duck that was a joke to get removed. Front two studs broke off about 1/4" below the surface. Manifold is not cracked but putting a straight edge across it's out of plane at least a quarter inch.
Had planned on the dorman manifold but read some poor reviews about it cracking in less than a year and being warped out of the box. There is an ATP manifold with very few reviews but all good. Or just bite the bullet and do shorty headers? The driver's side looks a lot easier to access.
These trucks really weren't designed to be worked on after assembly were they? I had to invent new cuss words. Looks like Ford manifold is disco'd...
Ford F-150 (2004-2008) :: Manifold Exhaust Leak - Rusted Bolts
Truck has 107 thousand miles; had to take it in for an manifold exhaust leak. Mechanic said bolts are so rusted they break.
1) was there ever a ALERT from ford about these bolt's?
2) Thought i read ford had stainless bolts for this problem...
I've had F150's only since the mid 70's and this 04 has cost me more in repairs than ANY previous F150..
Ford F-150 (2004-2008) :: Exhaust Manifold Leak On Passenger Side
2004 SCrew, FX4, 5.4 ... I had the dreaded exhaust manifold leak on the passenger side. After reading the horror stories of this repair and living in the rust belt I decided against fixing it myself. I took it to a local repair shop to have done. Initially the mechanic could see that the front 2 studs were snapped off (before even trying to remove them).
After a full day of fighting the studs (engine loose & lifted up) everything is out but the front 2 studs. the top one has about 1/2" exposed, but it is frozen in place (penetrate on it overnight). The biggest problem is the bottom stud. it is broken off about 1/8" below the surface of the head. The guy doesnt have a small enough right angle drill to get between the frame & head to attempt to drill it out. I will gladly go buy a drill for him to do this, as it will likely save me money if it will work to drill out the stud.
Need to get the 2 studs out, particularly the bottom one, or what right angle drill may fit in there?
Ford F-150 (2004-2008) :: No Crank No Start After Removing Manifold / Head
2004 New Body F150 5.4L
Removed all cops, plugs, intake manifold and driver side head to repair bad valve. Removed Left side cat pipes as well. Had to disconnect most of upper engine harness and had to remove cpm and battery.
Repaired all mechanical issues and reconnected all electrical connectors and now when I turn the key to start the red security light on dash is still blinking steadily and I get no crank no start situation and it blows #34 PCM fuse which is injector/fuel fuse as soon as hit start.
Here are some things I have done trying to trouble shoot.
Battery shows 13.65 V
Unplugged FPDM back on rear frame rail and disconnected far left harness (looking from front) from PCM (should be engine harness), both the smaller plug that plugs into another harness and the main plug to the PCM.
Now when I turn on the key the security light goes out, the dash display says engine fail safe mode and the motor will turn over when I turn the key. This is still with the #34 fuse blown.
If I plug the engine harness back into the PCM, same no click no start.
If I leave engine harness unplugged from PCM and plug FPDM back in and turn key now it goes back to no crank no start and the security light blinks rapidly.
Only way I can get anything to turn over is far left harness disconnected, both plugs and the fdpm disconnected. Display says Engine Fail Safe Mode, and the security light goes out when I turn the key to start. I'm at a standstill as to what to do. The truck started fine prior to me taking it down for service.
Ford F-150 (2004-2008) :: 2006 - Coolant Leak At Intake Manifold
I have a 2006 F150 screw 4.6 auto 116k miles that has evidence of a small coolant leak where the intake manifold joins the head. This is on the drivers side directly under the thermostat housing. The t-stat housing is dry and the hoses all appear dry. It's just wet right at the gasket where the manifold joins the head. Reservoir is still normal so it's not leaking too much just yet.
I searched this site and youtube but didn't find any other posts. Lots of problems with older trucks with composite manifolds but nothing for this one. It looks like a part of the bottom of the manifold is plastic but the entire top and where it is leaking is all aluminum.
It seems odd that this would start in the winter time just driving back and forth to work (no load). And, yes the antifreeze is good. Just wondering if this is a known issue with this truck. Is it just a matter of replacing the gaskets or is there some other flaw I should be concerned about?
Ford F-150 (2004-2008) :: How To Replace U-Joints
2004 F150 Supercrew 4x4 Right now I have a broken roller cup on my rear U-joint. So I bought a new U-joint from the Ford dealer. When I pulled the driveshaft out I couldn't tell how to replace the U-joint. There are no E-clips to remove from the yoke/driveshaft ears. There are solid round "O" shaped clips that looked to be pressed in or something.
I've talked to the Ford dealer as well as a few other local mechanics and they haven't seen this setup before. So I didn't get any assistance there. It seems like my only option is to replace the whole pinion yoke, driveshaft, and U-joint together. Which sucks because this is just a frikkin' U-joint that needs replaced. That's it. I guess what I'm asking is, is there a way to work on this non-serviceable U-joint?
Ford F-150 (2004-2008) :: Codes P0053 / P0132 / P2195 And P2196 After Manifold Swap
Had my friends shop replace my passenger side exhaust manifold on my 2004 FX4. Two studs at the front broke flush and one other broke but was sticking out of the head. To get room they did the trick of unbolting the trans mount and the passenger side engine mount and moved the engine over. All is back together but started throwing the 53,132, 2195 and 2196 codes, engine seamed to run fine though. Before bringing it back in I decided to check for any simple things, vacuum leaks or connectors that might have been knocked loose. At first I thought this was a good candidate for a vacuum leak but it turned out to be a vent for the front hubs.
My next thought was that maybe the pass side upstream oxygen sensor got knocked during the work and was now shorting out. It is very tight on that passenger side! Truck has 102,000 miles so they were at the end of their lives. I decided to just replace all 4 with OEM units. I used one of the oxygen/mapp gas torches from the hardware store and a 7/8 in wrench. The drivers side was easy and I did not have to remove the drive-shaft like some write-ups discussed.
Although doing that would give plenty of room. Pass side downstream is fairly easy, upstream was a bit tougher. I took out the inner fender skirt and loosened the trans dipstick tube. That gave just enough room for my large hands to reach in and turn the connector so the sensor side of the plug faced out. I used a pick and fashioned a hook out of a coat hanger to pull the connector apart. That ended up being the hardest part. Putting a good amount of heat into the sensor bung quickly made all the difference in getting them out.
Here is what the upstream pass side sensor looked like. Could not see it from below or from the wheel well.
The codes are all gone now (were coming back after one drive before) so I think the sensor was the issue.
Ford F-150 (2004-2008) :: 2006 - Major Leak From The Left Side Exhaust Manifold
I have an 06 with a 5.4 with 70k on it and I have already had to do the exhaust manifolds twice, once covered by warrantee at 19k, then again around 40k and now at 74k I have a major leak from the left side manifold again
View 1 RepliesFord Super Duty (1999-2016) :: 2002 F250 - Replace The Intake Manifold Gasket?
I needed to replace the intake manifold gasket on my 2002 f250 v10. Tore everything apart put the new gasket in which was the same as the old one lyrics to notice something isn't right. I have been driving the truck for over 10 years like this. Is it OK to just continue bolting everything down and go on like this? I am guessing the prior owner 10 plus years ago put the wrong intake on. I keep looking up intakes but they all look just like the one I have. Also that port exposed is on the back passenger side.
View 3 RepliesFord F-150 (2004-2008) :: How To Replace Front CV Axle
Tried searching, but I couldn't find any good write-ups on how to replace a front CV axle. The boot on mine is ripped and spraying grease so I figure I should just replace the whole axle while I'm in there. In a previous post, I also found out that replacing the CV axle (joint?) is easier than replacing just the boot.
View 1 Replies