Ford 7.3L Power Stroke (1999-2003) :: Engine Rebuilt / Now Trans Doesn't Engage
Paid a shop 9000 to rebuild engine. Went to pick it had a major oil leak from back of the motor. They pulled the Trans and resealed the back plate. I test drove the truck and had some boost leaks and the AC needed charged. They pulled the truck in this morning and fixed those items. Now the truck will not move in any gear.
View 7 RepliesFord F-150 - 1997-2003 :: Tranny Shudder In OD Doing About 20 - 35 Mph
I have an 01 4x4 Ext cab with the 5.4 auto. It just started to shudder in drive doing about 20-35 mph, it quit when I turned the OD off and has not come back yet. It also jumps in and out of OD while running highway speeds, kind of like hitting a bump or something like it. The shudder was in about 10 degree temps and not fully warmed up and the jump happens whenever I am at speeds around 60-75.
View 7 RepliesFord F-150 - 1997-2003 :: Auto Tranny Not Engaging
03 F150 2WD-I dropped tranny pan, changed filter, reassembled, put in 4 qts fluid. Checked dipstick, seemed to be overfilled, despite instructions to add 5 qts. Started truck, put it in reverse, went about 4 feet and then tranny wouldn't engage-ran it through all gears, just acts like in park or neutral. Over or Under filled???
View 4 RepliesFord F-150 - 1997-2003 :: 2000 - Changing Tranny Oil?
How much tranny oil it will take for just a pan drain and filter change, 2000 f 150, 7700, 4x4, 5-4....
View 3 RepliesFord F-150 - 1997-2003 :: By Passing The Tranny Cooler On Radiator?
I have an 03 f150 supercrew that had a 4.6L. I am installing a 3.9 Cummins diesel. I will have a separately mounted transmission cooler. I'm using the stock radiator as these engines run cool. It has a transmission cooler built into it. If i just leave the fitting loose, will it cause me any problems. It is a plastic can on each end and i suppose it to have contact with the radiator passages.
View 7 RepliesFord F-150 - 1997-2003 :: Rebuilt Tranny Shifts Hard When Going From 2nd To 3rd And 3rd To 4th
I just had my tranny rebuilt it doesn't shift hard all the time but it does from time to time going from 2nd -3rd and 3rd -4th I thought being new it may need to soak up some fluid so the bands can swell so I ask the shop that rebuilt it that question he said they soaked them as they rebuilt it so they should be swollen already then he proceeded to tell me it was electrical is he telling me the truth because the ck engine light isn't showing any faults and if it was electric shouldn't that have been fixed in the shop while it was being rebuilt if it was interior electronic?
View 1 RepliesFord F-150 - 1997-2003 :: Cannot Get 4x4 To Engage
I have a 2003 F150 5.4liter 4x4 and when it is cold I can not get the 4x4 to engage. It is a manual shift for the transfer case not electronic. It shifts but does not activate the 4x4 when it is cold. The 4x4 does work when the temp is about 30 degrees or better. Where to start?
View 1 RepliesFord F-150 - 1997-2003 :: Tranny Fluid In Slip Yoke - Dissolve It?
I have the dreaded slip yoke clunk, I used the FORD SPEC PTFE lube and it works for a while until the tranny fluid that makes its way onto the slip yoke dissolves it!! Replacing the slip yoke with an updated one?
View 10 RepliesFord F-150 - 1997-2003 :: Tranny Fluid Behind Driver Side Tire
I have a 97 f150 4.6 and I recently noticed a lot of tranny fluid behind my driver side tire. It looks like its a line coming from just underneath my radiator. What line this could be/how to replace? I was hold it was my tranny coolant line I believe but I can't remember..
View 4 RepliesFord F-150 - 1997-2003 :: 4x4 Won't Engage When Cold
I've got a problem with my 4x4 not engaging. I've been ready and re-reading all the related posts and threads and am still confused. Here goes. Early in the fall I had no problem shifting in or out of 4wd. Then when it got well below freezing up here, it stopped working. I had it in a warm shop and all of a sudden it worked fine. After sitting outside again it wouldn't work.
When it was warm, I had no problem shifting in and out of 4x4, dash lights functioning as normal. As it got colder it only seemed to work if I really pulled quite hard on the stick and the 4Low indicator didn't work but 4Low was obviously engaged. Now after another day or two outside, nothing happens at all. When the diff does engage, shifting out of 4x4 is never a problem.
Transfer case seems fine as the front drive shaft turns when I shift into 4H and drive forward. After researching a bit, I crawled under and pulled the blue line off the actuator and had someone shift into 4H, I couldn't feel any vacuum so figured it must be the engage solenoid especially since, shifting out of 4x4 is never a problem.
My question now is, shouldn't the lights on the dash be on even if the solenoid isn't working? I am now starting to wonder if its the sensor switch on the transfer case but I don't see how freezing should affect the switch and would think I'd have issues shifting out of 4x4 as well as in. If I put it in 4X4 and test for current at the solenoid and it is there, can I assume that the switch is fine and the problem is in fact the solenoid?
Ford F-150 - 1997-2003 :: 4x4 Slightly Trying To Engage?
Ok, have a 2003 fx4 auto trans with manual 4x4 ...I notice more and more that say at intersections, when I start out either turning left or right it feels like the 4x4 is slightly trying to engage, or a chuttering feeling..best that I can describe it. any thoughts, I have 106 K and do need to change out the diffential oils etc.
View 9 RepliesFord F-150 - 1997-2003 :: 1998 - 4wd Won't Engage?
I have a 98 f150 4wd with manual shift on floor (msof) and the 4wd will not engage. I've done research and I've learned quite a bit but still have an issue. In All the research I've done I have learned about
View 3 RepliesFord F-150 - 1997-2003 :: 1999 - Key Won't Engage Lock?
1999 F-150 Sport 4x4
So the deal is I had to use a slim jim to open up my truck door the other day. Door still locks/unlocks fine, only not with the key. Key will still fit & turn the barrel without any prob. just doesn't engage the lock. Took the door panel off and it looks as if the Rod that connects the inside of the key barrel to the lower (part)? not familiar w/name. has come loose.
Looking for a diagram/picture of how it should look to get everything put back together so the key'll work again. Sucks unlocking passenger side and climbing over to open driver door.
Ford F-150 - 1997-2003 :: 4x4 Won't Engage / No Lights Coming On
Just tried to engage my 4x4 today to see if it was working and nothing. It is the electronic shift on the fly. I started checking the vacuum hoses and found one that looked like a mouse chewed threw part of it and repaired that line. Still no 4x4. So...there are no lights coming on, no sound from the transfer case shift motor and no noise of any kind when cycling the shift ....
I pulled the connection apart at the shift motor to test for voltage with 2hi and truck running and no 12volt. I tested all the pins but not sure if i did it correctly. Also the shift motor itself is rusty on the outside casing. What pin to test for voltage?
Ford F-150 - 1997-2003 :: 4 Lo Sometimes Will Not Engage Or Shifting Rough
I have 1999, F150 5.4L with electric 4wd shift. I put it in 4high just fine and smooth. Now 4lo on other hand rough shift if it goes in 4lo, sometimes won't engage but 4 high works fine. What's the cause
View 2 RepliesFord F-150 - 1997-2003 :: 4x4 Will Engage But Only Disengage If Reset GEM
I recently bought a 1997 f150 4x4 with shift on the fly. I bought the truck from an old man who parked it outside his house. I love the truck, but the 4x4 has been finiky. I have done a ton of research and i have done a bunch of testing. The vacuum system is working correctly. I have tested the solenoids and the front axle actuator is working properly.
There is some kind of electrical issue. It might be the GEM (i really hope not), but it might be the shift on fly switch itself.
The 4x4 will engage, but when i turn the switch to 2h nothing seems to happen. Driving in reverse doesn't work. But sometimes it switch from 4h to 2h, just by turning the truck off and restarting it. If restarting doesn't work, then i have to pull the 5 fuse, let it sit, then put it back in. I read that this resets the GEM. (Number 5 fuse, middle row, 5th from the top).
Resetting the GEM usually does it, but not all the time. Sometimes it will still be in 4x4 again after resetting the gem. And then what is really weird, after driving it in 2h (after the gem reset) then turned it off and restarting it, it will go back into 4x4. All this happens with the switch set to 2h. So I have been having to reset the GEM, each time i restart it. (This was going on for a day or so.)
Any easy testing i can do? Do you think it could be the switch on the dash, or more likely to be the gem? I hope it isn't the gem. I don't want to have to pull a fuse each time to drive my truck.
Ford F-150 - 1997-2003 :: CEL Code P0707 - Tranny Started To Slip / OD Light Flashing
I have a 97 f150 (built 96 as 97 model), 4.2l 4x4, auto tranny. Here's the problem, when I turn my key forward to run position my starter kicks on and starts the truck, and stays engaged. I have a constant 14v at the signal wire on the starter relay (yellow red stripe). Also tranny started to slip, od light flashing. I replaced ignition lock cylinder, ignition/ starter switch, starter relay, starter, and today transmission range sensor (neutral safety switch 8 pin), same problem. Cel code that I had 2 days ago was P0707 tr sensor low input.
View 8 RepliesFord F-150 - 1997-2003 :: Grinding And Starter Won't Engage The Flywheel
I just bought a 2000 f150 4x4 ex cab with the 5.4. Once in a while when starting, there is a grinding and the starter won't engage the flywheel. The truck has only had 17000 miles put on it in the past 4 years, and has sat quite a bit. Could the starter gear be gummed up and not engaging all the way, or should the starter be replaced? Or could poor contact on the cables cause this? Or is this a flywheel issue?
View 14 RepliesFord F-150 - 1997-2003 :: 2000 - Cruise Control Will Not Engage
2000 F 150, 4.2 v6, M5OD-2 Manual Transmission, LX, reg cab .. Cruise Control passed all static and dynamic self test. All fuses inside and under hood checked good and still cruse control will not engage. All other functions work: brake lights, turn signals, etc. Green cruise light is operational, checked pin #10 on wiring harness at servo,amplifier unit under hood and have good ground. The Cruise ON button will not turn on cruise control system and will not light green cruse light.
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