Ford Escape / Hybrid :: 2004 2WD Stalls Out - No Codes

2004 Ford Escape 2WD 3.0L with about 81,000 miles.

Problem: 2 possibly related

1) If warm up (get to about 190+ degrees) and then cut off engine. Does not start. If I wait about 30 secs and play the gas pedal, then I can get it to start with high revs and after about 15 secs runs normally. Or, I can disconnect the air intake and it'll start fine. But if you stop and try to start again, no joy unless playing with gas pedal.
2) After driving about 20-25 mins, it seems to randomly stall-out while going about 40 mph. When it stalls out, it will restart again after about 30 secs.

Note: Neither of the above throw any codes.

Here's my problem chart after mining the other posts:

Thing to replace/do //// No Code /// Stall while driving /// Won't restart when hot
Fuel Pump //// Yes /// Yes /// Doubt it
Fuel Filter //// Yes /// Yes /// Don't think so
CKP Sensor //// Yes /// Yes /// Yes
CMP Sensor //// Unlikely /// ? /// Possibly
ECT //// Maybe? /// Yes (if too hot) /// Yes
IAC Valve //// Unlikely /// Yes /// No
Thermostat //// Yes /// Yes (if too hot) /// Yes
MAF sensor //// Unlikely /// No /// Yes

What I've done:

- Well, I started looking at the vacuum lines and they were crumbling so I replaced all those (to EGR and all that).
- There is a mystery line that appears to come up from the canister and go to nothing--is this some kind of atmospheric vent?
- My cheap scan tool also shows engine temps getting up to 216 degrees if I make it work (idle high at 2000+ rpm), so I'm suspicious of the cooling system and thinking maybe the ECU is shutting down to avoid overheating.

I'm going to start with flushing the coolant and replacing the ECT and thermostat while doing so. This is relatively inexpensive and ECT can do weird things. The restart problem is consistent, so I'll know if I fixed that right away.

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My wife's 08 Escape has an issue with the ignition key actually sticking in spots when turning to the start position, then we almost have to turn it back to the run position, it doesn't spring back like it used to, and should do. It's an 08 Escape, XLT V6 AWD, auto transmission.

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2010 Escape with 74,000 miles. Backstory: This is my daughters car who is away at college about 300 miles away. About a year ago the engine started hesitating when driving and would stall to idle at highway speeds. She took the car in to dealer and they replaced the Throttle body under the CSP that had been issued just prior to the dealer visit. All was fine for about 3 months, then she reports that the car is doing the same thing. Check engine light briefly illuminates and goes right back off when this occurs. She is able to slip the car into neutral and it seems to correct the malfunction. Unfortunately she has gotten so good at this that she keeps her hand on the gearshift when driving. It seems to happen at various speeds with no warning and no lasting effects.

She came to visit for Christmas and I was able to replicate the problem after about 30 minutes of city driving, but not quick enough to take a picture of the wrench that illuminated briefly. I slowed to the edge of the road, put it in park and turned off the key (engine ran the whole time at idle). Cranked back up and good to go! She had the oil changed about a thousand miles ago, I replaced the air filter last night and she had to return to her house for work in the next couple of days. She said it happened 5 times on the way home last night.

Car has always been serviced regularly and was a certified pre-owned when we bought it in March or so of 2012. I also bought the extended warranty although that may be expired by now.

Her local dealer said they can't fix it if the CEL is not on or the problem is not occurring at the exact time they have it in the shop. Now, I am not sure but was under the impression that the computer would record any codes and store them even if the light went off and the car returned to normal.

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The locksmith says the replacement cylinder needs to have those same wings for him to be change it. Is this correct? The auto part stores have the regular cylinder (with no wings) readily available, but the one with wings is a special-order item and I need this sooner rather than later.

Plus, the wingless one includes keys while the other appears to have none.

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My indications: Vehicle starts right up dies/stalls with anything above throttle. Major lack of power. Was able to put in Reverse and it moved a bit and same as drive. Smoke from rear of engine. Seems like coolant dumping into exhaust. shake on exhaust you can hear slosh slosh in exhaust.

No engine trouble codes no lights on dash.

Am I looking at a headgasket? This has the 3.0 duratec v6 with the water pump belt driven by the cam on the driver side. Open up the oil cap there is the timing chain. serpentine belt is on passenger side of engine. There is no coolant/water in the engine oil but the coolant is disappearing FAST. no coolant on spark plugs that indicate its in the cylendars.

Was going to check compression but the compression tester I have only threads up to 14mm. to small for the hole. I can probably rent a tester with proper sizes if needed. Fuel pressure at the rail primes to 60 psi and stays there. Stays at 60 psi while running as well.

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What I need to know from owners here, is how does that sequence sound to you? Does it start slow and then increase in speed until it's complete, sounding like a rise in pitch? Or does it just make the same sound the whole way through?

Trying to debug a random no-start and I'm trying different theories. Current suspect is the FICM, despite the OBDII always reporting 47V - 48V. For me, the priming sequence starts slow and then runs faster until it's complete. Trying to figure out if it should sound the same the whole way through.

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So I am changing my transmission fluid tomorrow and was wondering a few things.

1. I noticed some people pull off the transmission hose to the inlet and keep draining that until its clear. For a drain and fill do you do it like that or just pull the plug and refill?

2. When youre filling it back up you just measure how much you taken out and then fill the rest by the dipstick? Anything else i should know?

3. Since I havent changed my transmission fluid in 60,000 miles. I wanted to do a drain and fill. I was thinking I needed to drain and fill it 3 time to catch up to maintenance. How often would you do it to get it clear? Drain and fill then drive it for a week then drain and fill? Or do it all in one day?

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Other minor niggle is that the parking sensors have never worked (I suspect a paint job is responsible).

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Status: I turned on the A/C and I saw the clutch come on...it was on for maybe 60s. During that time, the vents started to get cold! After 60s it never came on again.

Troubleshooting: I have refrigeration gauges but not much idea how to read the result. I hooked them up and noted about 350psi for the HP side, and about 100psi for the LP side. I think this tells me I should have enough charge in the system to cycle the compressor.

At this point I don't want to start random troubleshooting as I don't want to touch the refrigerant loop more than necessary. A few questions:

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2) Do our vehicles have a temperature sensor near the evaporator? If so, whereabouts is it located?

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