Ford :: 1999 - Melted EEC Diode / High Voltage
i just got a 1999 ford explorer with a 4.0 SOHC it runs fine except it came with a bad alternator and a melted EEC diode. So I put in a new alternator and diode, but it was putting out 15.5V and melted the new diode in two days . So I took it back and they said it was bad and gave me a new one. After i put this one in it gave me 16.5v and melted the new new diode in one day. I took this one back and they said it was fine and only putting out 15V. Is there anything else that can give me high voltage and melt a diode beside the alternator?
View 11 RepliesFord Aerostar :: 1989 - No Crank / Loud Knock Coming From Starter Solenoid
Recently, with below 0 temperatures. there have been a couple of times where my van has trouble starting. I would turn the key forward and here a loud knock coming from the starter solenoid and nothing else. but after a couple of tries, it will crank and start right up no problem. so i figured maybe it just has to do with cold weather? but today it wouldn't budge at all. I've been doing some research and came across the possibility that my engine has seized.
I realized that after replacing the radiator, i never checked my oil level since my engine was over-heating prior to the fix and when i checked it today i found that it is a quart low. I guess, what my question is what would be the issue? is my engine really seized or is it the starter or solenoid? could it be some other electrical issue? what are the steps i could take in finding the problem?
Ford Aerostar :: 1996 3L - No Air Flow From Vents In The Cabin
I have a 1996 Ford Aerostar 3L. The Air Vents in the cabin are not flowing any air, whether on cold/hot/vent/defrost etc. I can hear it click on but no air flow. I used to have the same problems as some previous posts where the air would only flow in the dash or in the floor but now no air at all. Fuses are all good.
View 5 RepliesFord Aerostar :: 1996 - Cruise Control Does Not Work
I had a reputable repair shop briefly check out the cruise control on my Aerostar cargo van. They said it is not because of a vacuum leak. What is most likely the problem?
View 11 RepliesFord Aerostar :: 1996 AWD - Front Wheel Chatter
I'm looking at a '96 Aerostar AWD with 109,000 miles. The seller says that the right from wheel will "chatter", or act like it's on a washboard road, and that a "clunky sound" came from it. He says that it's only happened a couple of times at highway speed, and that it's intermittent. He's taken it to a shop, and they couldn't find anything wrong, but it's happened since then.
View 3 RepliesFord Aerostar :: 1996 - Lean Mixture On Bank 1
I got a CEL on my 96 4L EXT,130,000 mi. The guy that read it said it was lean mixture on bank 1. He also said a good start would be to pull the MAF and clean it and pull the EGR and clean and check it. I did that. While I was at it, I pulled the spark plugs, the IAC solenoid, purge solenoid. Going to also change the plug wires. Changed the O2 sensors 200 miles back.
I can't remember the code number. The items i have pulled and looked at seem to look OK. No plugging, if i connect a 12v source to the solenoids they react, if i pull vacuum on the EGR , the valve seat opens and closes. (Doesn't seal tight, but I wouldn't expect it to)
Question -----I pulled the DPF module mounted above but connected just below the EGR inlet pipe. How does this thing work? Is there a way to determine if it is faulty or not? It has two hoses in and a 3 prong connector on it.
FWIW---The best way I found to get the plug wires off was to push/pry "backwards" from the base of the boot, rather than pull for days until it comes off! Still a beast but a little faster I found.
Ford Aerostar :: 1996 - Front Heater Not Working
I took my 1996 Aerostar to get a coolant leak fixed. It had leaked down 4 litres+. I noticed the gauge was in the red. When I got my vehicle back from the shop the rear heater worked but the front heater didn't. I took it back and they flushed it out to get any air bubbles and now the front heater works and the rear heater doesn't work. Could it be the controls that are faulty. If so, is that very expensive. I'd rather have front heat then rear heat for defrost etc. Or could it be something else? It's odd that I get one or the other but not both.
View 8 RepliesFord Aerostar :: 1996 - Body Side Molding?
I need a piece of the orig body side molding or something close. Where I might find something that will work? I'm reconditioning all the rockers on my white van and I need a piece on the sliding door.
View 8 RepliesFord Aerostar :: 1996 4WD Makes Howling Noise
I recently purchased a 96 4WD Aerostar off of eBay, from the USPS. It runs good, has no codes stored, gas mileage is what I expected, However, it makes and intermittent howling noise. Not usually around town, but almost always after a ride on the interstate. It seems to be coming from the air intake snorkle. This week my brother called a Ford tech he knows, who suggested it might be the "hooter hose" or the Idle Air Control. I've never heard of a "hooter hose" and can't find it on google. What's going on and steps to diagnose and correct this problem?
View 14 RepliesFord Aerostar :: 1996 - Airbag Light Comes On - Code 41 Flashing
Got an air bag code 41. Comes on and flashes the code a number of times, then goes off for the rest of the ride. It is a 96 Arerostar, XLT, 4LV6. From what I read it is a short someplace. Where are the crash sensors and how do you check them for "shorts"? I don't understand much about the whole system.
View 12 RepliesFord Aerostar :: 1996 - Transmission Slips - Clicking While Turning - 12 Mpg Mileage?
I just recently bought a 96 XLT 4WD Aerostar. It's got about 158,000 miles on it. It's got a few problems I wanted to ask about.
1. When I'm on the highway, once I reach about 82 or 83mph the transmission seems to slip into neutral. Does fine around the city and every other speed on the highway but once I pass 82mph it slips and revs really high. Could it be the torque converter?
2. Clicking while turning sharp and reversing while turning. I figure it probably needs new cv joints?
3. The gas mileage seems terrible. I still have my Ford Econoline 250 and that seems to be getting better gas mileage. What might cause the mpg to be as bad as 12mpg on the highway?
4. The speedometer goes nuts after about 40mph. Is that an easy fix?
Ford Aerostar :: 1996 - Noise While Depressing Pedal - Brake Stuck?
96 Aerostar Cargo 6 cyln. Auto.
There is a noise coming from what sounds like the rear passenger side wheel. Also, when you put it in drive and release your foot from the brake the van stays still. You have to push the gas to get it moving, like the brake is holding it. If you are going very slow on a flat surface the van will eventually stop instead of idling forward.
I have removed the wheel, it does turn hard. Pulled the drum (was very hard to remove). Had to move adjuster to remove drum. Cleaned inside, inspected the brake shoes, put drum back on, etc. I am pretty sure that brake is causing resistance. How to resolve it?
Ford Aerostar :: 1996 AWD - Warning Light On The Dash Blink Twice Every 30 Seconds Or So
1996 Aero with electronic AWD. This is my fourth Aero, the greatest van ever built! This one has the electronic all wheel drive and I loved it last winter. I get the warning light on the dash at startup to blink twice and then every 30 seconds or so it blinks twice again. This continues until I shut the van down and restart. Sometimes I do this restart two or three times to get the warning light to stop blinking twice. What does this "two blinking" sequence mean? And why does it not happen every time instead of the random happening?
View 3 RepliesFord Aerostar :: 1996 - Consistent Misfire On Cylinder 6 / Fuel Injector Change
My 96 4wd 4.0 Auto has a consistent misfire in the #6 cylinder. I've change out the plugs and wires and am considering changing the fuel injector for that cylinder. Looking it over last night, got me wondering if there is a way to change out the fuel injector without removing the upper intake manifold and the entire fuel rail. As you all know, these things are a beast to work on when the engine is in place. So, is it possible? Inquiring minds want to know (and don't want to spend an entire weekend changing out on fuel injector if there is an easier way )
View 14 RepliesFord Aerostar :: 1996 - Intermittent Strange Sound Coming From The Fuel Pump?
Having an intermittent strange sound coming from the fuel pump from its normal whine at start up to a gurgling sound almost like you are blowing back through the fuel line back into the tank. Going on a 300 mile trip, should I hold off?
Btw: it's a 1996 Aerostar 3.0L
Ford Aerostar :: 1996 - Occasional Stumble On Startup / Engine Seems To Misfire A Bit And Car Shakes
I've got a 96 Aero with 128k miles. It's AWD with the 4.0L. It's developed an annoying "stumble" on startup. The engine seems to misfire a bit and the car shakes. It goes away when I give it some gas and/or start driving. This started out being very occasional but eventually started happening at least once a day. It doesn't seem to happen with the engine very cold or very warm. It mostly happens when the engine is "lukewarm" (having sat for about an hour). So far, it hasn't died on me. I ran some fuel injector cleaner through and it went away for about a week, but then returned (but not as bad). No stored codes. Within the last 10k miles I have had done:
Compression test (passed) about 10k ago
New plugs, wires
New fuel pump
New water pump
New fuel filter
Tranny rebuild
Ford Aerostar :: 1996 - Excessive Amount Of Steam / Smoke Coming From Exhaust
I've owned this vehicle since new and never overheated or had any major mechanical issues. It just hit 130,000 miles and recently completed a 1500 mile uneventful road trip running great.
The other day I noticed an excessive amount of steam/smoke coming from the exhaust while sitting at a stop light after recently starting the vehicle. Once the van was up to temperature the exhaust steam/smoke cleared up.
I checked the radiator level and found it was about a qt low, and did not seem to have any exhaust bubbling or fumes in the radiator.
Then, I pulled the dipstick and the freshly changed oil looked a bit cloudy (I got really nervous), I really can't say its milky colored because I can still see though the oil and see the cross hatches on the stick. But it doesn't look like new oil.
The engine seems to be running fine, no loss of power or missing. Starts and idles fine.
Talked with a mechanic friend and he immediately said blown head gasket or intake manifold was allowing water from one of the four corners where the gasket seals the water jacket, into a cylinder.
Since that first episode of excessive steam/smoke it hasn't reproduced the problem to that degree. It does start to steam out the exhaust after about 5 minutes of starting cold, but seems to dissipate after the engine warms.
The amount of smoke / steam in that first episode, I couldn't see the car behind me in the mirror ... I looked like a mosquito fogger.
Ford Aerostar :: 1996 - OD Light Blinking / Code P0500 Speed Sensor A Malfunction
Vehicle is a 1996 Aero* XLT, 4.0 engine with 155000+ miles. I'm getting the P0500 code with the OD light blinking. Tranny is not shifting properly. Did not look at the speedo or check the cruise due to worry about making it to my driveway. I have had ocasion to set the cruise to 45MPH and at times it will drop out. I don't know the lower limit on the cruise. Is this speed sensor the same as the VSS...
View 9 RepliesFord - Explorer :: 1996 4X4 - Starter Removal / Stuck By Oil Pan And Front Diff Housing
I have a friend with a 96 4.6 4x4. He tried to put a new starter. He couldn't figure out how to get it out! So I got called out. I can barely get under this dam thing. I'm lost on how it comes out. It stuck by oil pan and front diff housing. It not much that I'm stuck by 1/4" at most.
View 3 Replies