Ford 7.3L Power Stroke (1999-2003) :: Power Come On But Won't Start - Broken Ignition Switch?
Went to start 'er up, key spun forwards, power came on but no start, no click, nada. Turn key back and power stayed on, back forward and no resistance whatsoever power stayed on. Took screwdriver, jumped starter relay and viola away we go. Get home, get cylinder out of hole and the tip is broken off down in the column. BTW, had to disconnect batteries to shut it off. I drilled hole in the tip still in the column, insert screw and no come out. Must need to be turned somehow first I'm thinking.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Little Black Sticky Soot Coming Out Of Tail Pipe / Higher Oil Pressure?
I recently installed a Banks Ram Air Intake on my stock 1999.5 powerstroke and wow did it ever wake up the turbo. A few weeks later i installed a Flo-Pro 5" stainless exhaust from turbo back with no muffler. The truck is running better than it has in years and with 272000 miles, I am pleased with the results. HOWEVER, I have since noticed a little black sticky soot coming out of the tail pipe, a bit of vapor (no oil spitting) from the oil filler tube with the lid off, and now my dip stick tube where it enters the oil pan is leaking. What is going on , or am I now chasing and fixing week points on this truck?
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: OD Switch Not Working / No First Or Second Gear
I have an early 99 f350. when i got the truck the OD switch(maybe light too) didn't work. i ran it for about 1k mi. yesterday i left work to come home and i didn't have 1st or 2nd gear but still had 3rd and od. the only way to get 2nd is to manually put it in 2nd gear. 1st seems to be nowhere around.
I do not have a code reader and wont for at least a month or so. I did install a simple ts6 in it, that's about all i did with the truck.
Ford 7.3L Power Stroke (1999-2003) :: How To Switch Out Of 4WD When ESOF Is Broke
My ESOF crapped the bed as the truck was stuck in 4 Low. I took the transfer case motor switch off to access the gear underneath it.
I'm able to get vise-grips on it but it only turns clockwise. It keeps turning to a point it won't turn anymore and, if I let go, it will switch back to its original position.
I can do without 4WD until I get ESOF fixed, but is there a trick to manually changing it to 2WD?
Ford 7.3L Power Stroke (1999-2003) :: Headlights Staying On With Switch Off
So was replacing my power steering pump get all done and my headlights start flickering and then stay on the switch is off it does have DRL on it but they have been unplugged for about 10 years what do I need to check
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Driver Window Switch Not Working?
New to these trucks so a quick question on the window switch controls. I put power to the truck for the first time in about 8 years. First thing i wanted to do is see if the power windows worked. Everything went down very nicely but getting them back up was a no go from the driver seat. They all worked well seperatly but not from the pilots seat? Is it a typical issue with these trucks? When rocking the switch I can hear a relay under the dash panel close to where the access panel for the fuses. Mirrors work as well as do the locks. I pryed up the switch panel and un plugged it and reinstalled it with no luck. As it is I cant get the driver side window up or the passanger window up from the driver side?
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Ignition Lock Cylinder Removal With No Key
So I have a replacement steering column for my truck and need to swap out lock cylinders. My question is; since there is NO key, is there any way to avoid drilling out retaining pin. If I did drill it out am I entirely screwed'?
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: 2000 - Ignition Relay Location?
I purchased one of the No Start relay for my 2000 Ford F-250 Turbo diesel and need assistance finding the relay to replace.
Originally I thought it was for the fuel pump then then discovered it replaces the ignition relay.
According to the company it's located on the passenger side under the hood. Can't find any fuses there.
I looked in the user manual and found nothing about an ignition relay. Just "PCM Relay Coil, Ignition Coil (Gasoline only), Fuel Heater (Diesel only), Wastegate Solenoid (Diesel only), Injector Driver Module Relay Coil"
The relay I purchased is from: "No Start" Relay, "No-Start" Intelligent Relay System, Vehicle Theft Deterrent
Ford 7.3L Power Stroke (1999-2003) :: Battery Lockout Perko Switch Installation?
Not near my truck at the time and wondering if I can install one of these switches. I don't know where the 2 positive battery cables meet.
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: Switch From Manual To Auto Locking Hubs?
I know this is going to sounds lame, my wife can't turn them, they have cover over it that has to be unscrewed to get at 'em. It would be nice to shift in and out "on the fly" as weather condition change.
Is it a difficult change?
Ford 7.3L Power Stroke (1999-2003) :: 2000 - Ignition Harness Wiring Colors?
My 2000 f350 has wires that dont match anything I've seen. I need to mate this to an 08 harness so I need to be accurate. I have
(2) yellow. I know this is 12v constant
(2) green/purple I know this is 12v constant
(1) red/black
(2) solid red
(1) solid black
(1) gray/light blue
Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - Just A Click When Turn Key In Ignition
I have a 01 f250, I've only had it a couple of months. It has 300k miles on it and has its share of problems. I knew that going in and I just bought it for a work truck around the farm and honestly I don't expect it to work perfectly. But since I have had it there are times where it will not crank, it will only click under the dash and then a second click under the hood. It will do that in the mornings a lot and by the afternoon it will crank. I found that jumping the 2 larger wires on the starter solenoid bypasses the problem and it will turn over and crank. So I replaced the solenoid thinking that was the problem, but it still does the same thing. I know the batteries are good.
View 5 RepliesFord 7.3L Power Stroke (1999-2003) :: 4r100 Transmission - How To Bypass Neutral Safety Switch
I have the 4r100 transmission how do I bypass the safety switch? Also what are your thoughts on starting the engine with the transmission out? I know to bolt the spacer plate to the engine.
View 7 RepliesFord 7.3L Power Stroke (1999-2003) :: Buzzing Sound When Flipping To Switch To Signal Turning
After disassembling what felt like the whole front end of the truck, I finally gain access to the danged thing. Mine has been acting up intermittently for about year and half I guess. When flipping to switch to signal turning, it started making a buzzing sound. At first it was doing it most of the time. Then it cleared up and started working right for several months, then act up, the act right. Well, now it makes the buzzing noise more often than not so i decided to address it. I went to Oreilly, they didn't have one, but told me the part number.
I went across the street to Autozone, that had one on the shelf that was same part number as Oreilly. I put it in and when flipping the switch, the relay does it tick tock sounds like its working, except for there is no indication on the dash cluster that its working, nor are the actual lights working. I swap back to original and buzzing, put in new one and tick tock but no lights. Whats the deal? Is this one of those things that you have to go back to Ford? Or maybe i got a bum relay from parts house and should exchange for another to see if it works?
Ford 7.3L Power Stroke (1999-2003) :: Dash Lights Not Coming On When Position The Switch Into 4x4 High Or Low
When I position the switch into 4x4 High or 4x4 Low the dash lights do not come on. Also, I have a vacuum leak at both hubs.
I tested the vacuum lines from the ESOF solenoid (or whatever it's called, the box on the fender where the vacuum lines originate) and I don't have any leaks in the lines. I put the Mighty Vac straight to the back of the hubs and I definitely have leaks at both hubs.
So, why am I not getting the light on the dash, and why do I have leaks at the hubs? FWIW, I replaced both wheel hub assemblies in March, and everything worked fine at that time. I'm hoping the yellow o-rings are still good. Is there a chance I lost torque on the four bolts behind the hubs causing a failed seal? Is there a seal on the outside of the hubs that could've failed?
Ford 7.3L Power Stroke (1999-2003) :: Way To Repair A Switch On Driver Side Master Window Switches?
Is there a way to repair an individual switch on the drivers master window switches, or do I I have to replace entire 4 switch and window lock set?
View 8 RepliesFord 7.3L Power Stroke (1999-2003) :: 2002 F350 - Check Engine Light Not Coming On When Ignition Turned On?
2002 F350 7.3 PSD. 192k miles.
From my understanding, a CEL is supposed to illuminate each time you turn the ignition ON as part of normal startup procedure.
I figured the previous owner must have pulled out the bulb to hide the fact that the truck had a few "issues" before selling it, so today I pulled out the gauge cluster and it looked as if the CEL bulb was a tiny LED soldered directly into the gauge cluster itself. There were a few serviceable/removable bulbs for things like turn signal indicators, high-beam etc... but the CEL did not have a serviceable/removable bulb.
I've been driving this truck and working through it's "issues" and fixing things as I go, but it keeps throwing codes without the CEL illuminating. What's going on here?
I thought the check-engine-light was supposed to illuminate each time the ignition was turned on, and that it would come on each and every time the vehicle registered a fault code in the ECU/PCM.
Ford Super Duty (1999-2016) :: 2003 F250 - No Headlights When Ignition Switch Is On / Wheezing Sound For A Second
Headlights work well w/ ignition switch off. High/low/passing all ok. When I turn the ignition switch on, there's a strange wheezing sound for a second.
When the ignition switch is on, there are no headlights.
What's the wheezing sound? Why does the power to the switch quit with the key on? The more I work on modern trucks, the more I like my 1968 f-250.
Ford 7.3L Power Stroke (1999-2003) :: 2000 - No Lights With Open Door - Dome Lights On When Switch On?
I have had the PSD about 2 months. It's a 2000 Ext cab LXT.
If you open the door, no lights. If the key is in the ignition and you open the door it buzzes. If you have the light on, the light around the door locks and window controls stay on after you turn off the truck until you open the door. The dome light never comes on unless you use the switch on the light. What's up with the darkness! This truck is like a cave! No under dash lights, no door lights no dome light! As for those red lenses on the door, no wiring, no lights no nada! Do the lights com on when you open the door? Any light?