Ford 7.3L Power Stroke (1999-2003) :: Front End Clunking Sound Going Over Parking Lot Speed Bumps
I went to check out a '03 7.3 SD the other day. It didn't seem to have a lot of surge when I accelerated to freeway speeds. Kind of lazy feeling. Didn't smoke out the back though. It did have a front end clunking sound going over the parking lot speed bumps. I opened the oil fill cap while it was idling and it blew a plume of vapor/oil about 9' high like a steam engine puffing. Held my hand over it and got a oil wet palm after just a few seconds. I'm hesitant to drop any $$ on it.
View 6 RepliesToyota - Sienna :: 1999 - Rattling Sound From Left Front Wheel
I have a 1999 Toyota Sienna. For the last year or more, at times -- especially when going over small bumps -- there's a rattling sound that sounds like it's coming from the left front wheel. The steering is tight and there's no vibration in the steering wheel itself. My mechanic checked everything -- including the brakes (and the caliper pins). I am not eager to replace the struts on the hunch this might be the cause, because it might not be, and that's expensive, especially on an old car which we don't drive much.
View 4 RepliesFord 7.3L Power Stroke (1999-2003) :: Fairly Loud Clicking / Clunking Sound Coming From Front Under The Hood
So my '01 E350 has been fine but tonight when I went to start it I didn't get a WTS light and the SES light was on and there was a weird number on my PHP Hydra that looked like r5 ? This happened a few times back to back so I tried starting it and it just cranked and cranked. Wtf? So I started pushing the button on the chip and all of the sudden I got the WTS light and the hydra flashed, now the chip was on tune 10 instead of 5 where it was when I parked it. I should also note that during these episodes there was a fairly loud clicking/clunking sound coming from the drivers front under the hood when I toggle the key on.. Sounds like maybe a relay? Louder than I recall ever hearing.
View 5 RepliesFord 7.3L Power Stroke (1999-2003) :: Light Metal Rubbing Noise Coming From Front Left Wheel
I have developed a sounds that sounds like metal on metal. Not a grinding but more of a "swish swish swish" light metal rubbing when the truck has been running a mile or two. I can barely hear it over the radio but its very noticeable when the window is down. It is not affected by the pressing the brakes and it gets louder and faster in direct portion to speed. It will occasionally leave and start right back up. I touched the front rim around the hub and it was hotter than I wanted to hold onto. It didn't burn but it was hot. It was 105 degrees that day. Here is what I have done.
I replaced that front hub in 2010 and probably have 50K miles on it. I did the 3-9 test and there was no noticeable play. I spun the hub and while it seems to spin ok it does seem a little dry.... I will pull it tomorrow and see what it looks like.
I pulled the calipers off and the brakes pads are at half way and there is no burnt smell. I spun the rotor and it seemed flat and straight. I do have a small tiny lip all the way around them on both sides but I figured that's normal with 265K. I pulled the pins and they were dry but they didn't seem to be sticking. I cleaned them up with the boots and am going to replace them when I get some brake grease tomorrow. I have not looked real hard at the caliper but I plan on pressing that with a C-Clamp tomorrow to check it. Since the rotors and pads looked OK, I assumed there was not a stuck caliper although haven't ruled it out. The axle behind the hub seem to spin freely before I removed all this stuff and the hubs are not locked.
I think I covered it all .. I also thought it could be a rock or stick but nothing came out of my caliper or rotor when I took them off ..
Ford 7.3L Power Stroke (1999-2003) :: Grinding And Metal Chewing Sound Coming From Front Axle Or Close The Wheel Hubs
I have 1999 F350 7.3 Crew Cab 4WD. I took it on a 4 hours trip towing a trailer to haul a small tractor on it. after 3 hours of driving, I started hearing grinding and metal chewing sound coming from the front axle or close the wheel hubs. It was awful, terrible, ... you name it!!! I had to continue or I will lose the tractor I paid for already. The sound was coming for 1-2 seconds each 500 feet or so. It never stopped or changed. I pulled over to see what's going on and found the following:
1. Left shock is leaking badly
2. Right locking hub is gone (not sure if the truck had one before). I bought this truck last year, but I never had to use 4x4 and I know the 4x4 motor by the transfer case is missing and the nipple on the transfer case is set to the 2wd position so the front drive-shaft does not turn.
I took the front shock off and continued to drive without it, the noise did not go away.
I pulled over again and this time I noticed that the dust cover on each end of the front axle is missing too. I have never worked on these axles before, but I jacked one side, and sure enough, gear oil was leaking from the other side. I took the plug off the front differential and stuck my finger in it. I felt a creamy brown-greenish stuff in the differential. The consistency is like mayonnaise or thin peanut butter. I put the plug back on and went to pick up the tractor because I did not want to miss it fooling around with the truck on the highway.
The truck made it there and back (almost 5 hours total after the break down). The sound never stopped every 500 to 1000 ft.
After getting home safely, I took the other locking hub off, and took it for a test drive. I did not hear the noise, but now my right brakes are locking.
I took of the wheels and saw that the retaining snap ring (C clip) for the front axle on the right side came off by hand. I took the washers behind it off. Took the calipers and brackets off. I have never done front axle rebuild. I am not sure what has been damaged and what's still good.
Right of the bat, I know, at least, I need 2 shocks, one brake caliper and pads.
My questions are:
1. Is it possible to take the front axles off on both sides and make it 2wd for now until I have the money to rebuild the axle?
2. Could I use the same hubs? or they are most likely damaged and how to tell?
3. How to tell if the differential is damaged/needs rebuilding?
4. How to tell if the axles/spindles are damaged?
5. Is there a step by step tutorial to rebuild the axle with all seals, bearings, ...etc? How hard is the job for a hobbyist? I do most of my repairs myself, and I was lucky at 36 years old, I never had to rebuild a differential.
6. What else I might have damaged in the process of driving it that long with the noise? How do I tell if I did?
Ford Super Duty (1999-2016) :: F250 - Rattling Noise Coming From Front Left Wheel Area
My 99 F250 has just recently started making a "rattling" noise. The noise sounds like its coming from the front left wheel area. The noise is constant while driving down the road, its NOT created by bumps or anything, its a constant noise while moving.
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Front Driveline Has Tiny Bit Of Slop Where Splines Go Into The Yoke / Rattling
While chasing rattles I found my front driveline has a tiny bit of slop where the splines go into the yoke. (There is a bellows seal there just like the rear driveline so I am assuming it is a splined shaft into a yoke). Pounding on it with my fist there is a definite rattle and grabbing both halves you can feel a slight bit of play while twisting it back and forth. The rattle sounds a lot like the one I am hearing when I hit small bumps. Is this normal or should there be zero slop in that joint? By the way the u joints feel and look solid.
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Front Left Outer Axle Shaft
Can I re-use this shaft or is that ring around it no good. The ring is around where the bearing sits. It is a circumferential hump all the way around.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Loud And Vibrating Noise Form Front Left?
I've got a loud, intermittent, swooshing, vibrating noise from the front left wheel area at highway speeds. I put a camera down there and saw that when there was noise, the front driveshaft and front left halfshaft were spinning. When they stopped spinning on their own, the noise stopped. Hubs are Warn Premium (gold) and unlocked. Unit bearing already replaced. What could it be?
View 10 RepliesFord 7.3L Power Stroke (1999-2003) :: Noise Coming From Front Left Area Increases With Speed?
Thats the sound coming from I think the front left area and the rate is proportional to speed. It only occurs at slow speed from about 5 to 15 mph and it seems to only occur for about 30% of each rotation. I plan to jack it up and check tire wobble or if the sound occurs during free spin. Any other things to check?
View 11 RepliesFord 7.3L Power Stroke (1999-2003) :: Left Turn Signal Was Blinking Fast / Loud Buzzing Sound
I've been having an electrical issue for the past few months that I've decided to address now that the weather is getting a little warmer.
What happened is the left turn signal was blinking fast, so I assumed bad bulb, and later that day it stopped blinking fast and now I press the lever down to indicate a left turn and there is a quite loud buzzing sound. Sounds like it's coming from where the relays are, but I've replaced them and the bulbs and still nothing has changed.
I've also replaced the multifunction switch to see if that was an issue, but a new one did the same thing so I returned it.
Running lights work all around, but now there are no left blinkers, and also my left brake light doesn't come on. Pulling a trailer I have the same problem, I had the plug tested and only 3 of the pins have anything to them.
I know nothing about auto electrical systems.
Ford Super Duty (1999-2016) :: 2006 F350 - Rattling Sound When Engaged In Front Wheel Drive
This must have been asked before but I couldn't find any thread about it. Have a 2006 F350 that makes a rattling sound when engaged in front wheel drive. Sounds a bit like a loose ball from a ball bearing (or a small stone) rolling around. What might be causing this?
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Whine Coming From Front Wheel Bearings?
I have some whine coming from my front wheel bearings so I'm going to replace them both. I'm not sure if this had been done on my truck before, but I'm thinking so since I have Moog greaseable ball joints.
Truck has 250k miles on it. I'm going to check the pads, rotors and slide pins. Anything else that might need work? I'm sure the half shaft could use a once over, but I don't keep my hubs locked so they don't turn much in regular driving.
Ford 7.3L Power Stroke (1999-2003) :: Replacing Front Wheel Bearing Hubs?
I was getting a growl/grinding noise from my front hubs (driver's side I think) when I do a slight right turn like going around a curve, not turning around a corner. Just started happening the last week after returning from a 4th of July roadtrip. First thought was wheel bearings going out and started reading up on the forum here to see what was needed. Last night, I started getting a continuous growl when I was 5 miles from the house so just pulled up and parked it. I'm assuming (without pulling anything apart), it's the bearing assembly and I can get the Timken version at Autozone locally.
The problem is I generally do my heavy maintenance at our family shop in San Antonio but I live in Austin so will need to do this in my driveway. I have all the basic tools, just need to know how involved it is to do in a driveway instead of a shop. Thoughts?
Ford 7.3L Power Stroke (1999-2003) :: Front Wheel Making Screeching Noise - Lost All Steering?
Ok, so I leave the fire station this morning headed home and my steering felt weird. About 1/2 mile from home I hit a bump and my drivers side front wheel started making a screeching noise. I stopped and looked out the window and it appeared fine. I limped home and as I pull in the driveway, I lost all my steering. I look under the truck and this is what I found.
Not sure what to do. This is my daily driver and neither of my 2 mechanic friends will answer their phones.
Ford 6.7L Power Stroke Diesel :: Rattle In Left Front Wheel / Little Whine Coming From The Rear
So I went to the car wash this morning and when I pulled into the stall I heard a somewhat loud rattle coming from my front drivers side wheel. It sounded like there were a couple stones in the cap that covers the lug nuts. That wasn't the case. It did it in reverse also. Before I take it to the dealer Monday morning. Its a 2011 F-350 6.7 Lariat 4x4 w. 32,000 miles. I also have have a little whine coming from the rear when I take off from a standstill.
View 4 RepliesFord 6.0L Power Stroke Diesel :: Infrequent Squeaking Coming From Area Of Front Left Wheel?
Started about a month ago with a very infrequent squeaking coming from area of front left wheel. Has started getting more and more frequent to the point of being constant for about 10 minutes today, then just went away for the remaining 15 miles home. Front left hub was definitely warmer than the other one but not too hot to touch or anything. Start of a bearing issue or something to do with the auto locking hubs for the 4wd???
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Slight Creaking Sound Coming From Front Driver Side
Tonight on my way home I noticed a slight creaking sound, coming from front driver side, opening the window it was more noticeable. So when I got home I have tried to locate the source, it is the same with or without the engine running & you can hear it by rocking the steering just a little left to right. It sounds like a dry bush, I had my good lady rocking the wheel while I climbed underneath but couldn't pinpoint it, so I climbed up on the fender with my weight on the radiator support & the battery cover, when she turned the wheel the sound was almost gone but as soon as I jumped off it was back! I then tried rocking the truck from the driver side fender & the sound is there but not quite so pronounced, Any other way before I spray everything with WD40 (don't know if you have that over there but it usually quietens things like this!) There is no play on anything anywhere & the truck has only around 32k miles.
View 4 RepliesFord 6.7L Power Stroke Diesel :: Tail Lights Go Out / Wire Harness In Front Left Wheel Well Rubbed
My fathers truck had the tail lights go out the other night so we checked the fuse and the bulbs both good. Took it to ford and they found that a wire harness in the front left wheel well had rubbed through and needed replacement. I went and checked mine and yup it was rubbing through the wire just not all the way yet. Might want to take a look. It is at the top of the well near the coil spring. I will get the camera out tomorrow in the daylight and take a picture of the location.
View 13 Replies