Ford 7.3L Power Stroke (1999-2003) :: Loud Noise From Front Seats While Accelerating Or Decelerating?
when i accelerate or let off the peddle I hear and aloud thug or dull bang. I've checked and greased all the u joints. Disconnected the carrier bearing and separated the drive shaft and greased it up. Still get the noise I have very little play in the carrier bearing but I don't think that's the problem. It sounds to me like might be at the transmission. What do y'all think it is?
View 2 RepliesFord 7.3L Power Stroke (1999-2003) :: Noise Coming From Front Left Area Increases With Speed?
Thats the sound coming from I think the front left area and the rate is proportional to speed. It only occurs at slow speed from about 5 to 15 mph and it seems to only occur for about 30% of each rotation. I plan to jack it up and check tire wobble or if the sound occurs during free spin. Any other things to check?
View 11 RepliesFord 7.3L Power Stroke (1999-2003) :: Front End Rebuilt - Hopping And Vibrating At Any Speed Or RPM
I recently (1month ago) rebuilt my entire front end. The only things that were not replaced are track bar, steering box, front driveshaft, and sway bar bushings. I'm having the same issues that I had before the rebuild. It just feels like the front is is on basketballs. Hopping and vibrating at any speed or rpm. On a smooth road or on the highway it feels like I'm hitting bumps that aren't there.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Light Metal Rubbing Noise Coming From Front Left Wheel
I have developed a sounds that sounds like metal on metal. Not a grinding but more of a "swish swish swish" light metal rubbing when the truck has been running a mile or two. I can barely hear it over the radio but its very noticeable when the window is down. It is not affected by the pressing the brakes and it gets louder and faster in direct portion to speed. It will occasionally leave and start right back up. I touched the front rim around the hub and it was hotter than I wanted to hold onto. It didn't burn but it was hot. It was 105 degrees that day. Here is what I have done.
I replaced that front hub in 2010 and probably have 50K miles on it. I did the 3-9 test and there was no noticeable play. I spun the hub and while it seems to spin ok it does seem a little dry.... I will pull it tomorrow and see what it looks like.
I pulled the calipers off and the brakes pads are at half way and there is no burnt smell. I spun the rotor and it seemed flat and straight. I do have a small tiny lip all the way around them on both sides but I figured that's normal with 265K. I pulled the pins and they were dry but they didn't seem to be sticking. I cleaned them up with the boots and am going to replace them when I get some brake grease tomorrow. I have not looked real hard at the caliper but I plan on pressing that with a C-Clamp tomorrow to check it. Since the rotors and pads looked OK, I assumed there was not a stuck caliper although haven't ruled it out. The axle behind the hub seem to spin freely before I removed all this stuff and the hubs are not locked.
I think I covered it all .. I also thought it could be a rock or stick but nothing came out of my caliper or rotor when I took them off ..
Ford Super Duty (1999-2016) :: 2003 - Clicking Noise Form Front While Driving?
2003 F350 4.4 5.4L auto. The front hub assemblies, seals, axle ujoints and upper/lower ball joint were all replaced. I bought all the parts gave them to the mechanic and told him if there's problems call me. I took a week off went to MS and he never called. I go to get truck he tells me, the bearings in the hubs are not spinning freely causing the axles to spin. I checked the hubs they are in the unlock position (Warn manual hubs). Originally auto hubs. Now i have the whole front diff spinning and the front drive shaft is spinning too. Clacking and clicking from the front wgen driving. Oh he said the front drive shaft ujoint was bad also. I paid $600 to have it all replaced and i get it back wrong. Is there something i need to check on the hubs that he maybe did wrong? Or is it possible i was sold the wrong hub assemblies?
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Left Turn Signal Was Blinking Fast / Loud Buzzing Sound
I've been having an electrical issue for the past few months that I've decided to address now that the weather is getting a little warmer.
What happened is the left turn signal was blinking fast, so I assumed bad bulb, and later that day it stopped blinking fast and now I press the lever down to indicate a left turn and there is a quite loud buzzing sound. Sounds like it's coming from where the relays are, but I've replaced them and the bulbs and still nothing has changed.
I've also replaced the multifunction switch to see if that was an issue, but a new one did the same thing so I returned it.
Running lights work all around, but now there are no left blinkers, and also my left brake light doesn't come on. Pulling a trailer I have the same problem, I had the plug tested and only 3 of the pins have anything to them.
I know nothing about auto electrical systems.
Ford 7.3L Power Stroke (1999-2003) :: Front Left Outer Axle Shaft
Can I re-use this shaft or is that ring around it no good. The ring is around where the bearing sits. It is a circumferential hump all the way around.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Rattling / Clunking Sound From Front Left Wheel
I've had a rattling/clunking sound from my front left wheel recently so I jacked up that corner. As soon as the tire elevated off the ground the bottom fell inward. I could easily push the top of the tire inward and pull the bottom of the tire outward. Does this lead to a bad hub or bad ball joint(s)?
View 10 RepliesFord 7.3L Power Stroke (1999-2003) :: Fairly Loud Clicking / Clunking Sound Coming From Front Under The Hood
So my '01 E350 has been fine but tonight when I went to start it I didn't get a WTS light and the SES light was on and there was a weird number on my PHP Hydra that looked like r5 ? This happened a few times back to back so I tried starting it and it just cranked and cranked. Wtf? So I started pushing the button on the chip and all of the sudden I got the WTS light and the hydra flashed, now the chip was on tune 10 instead of 5 where it was when I parked it. I should also note that during these episodes there was a fairly loud clicking/clunking sound coming from the drivers front under the hood when I toggle the key on.. Sounds like maybe a relay? Louder than I recall ever hearing.
View 5 RepliesFord 7.3L Power Stroke (1999-2003) :: Loud Grinding Type Noise From The Top Of Engine
This started yesterday. A Loud grinding type noise from the top of the engine. As soon as I touch the throttle the noise goes away. I checked the pulleys and TC and everything checks out. Sounds like it's coming from the HPOP gear area like a gear train noise. Maybe the additional oil pressure has something to do with the HPOP inside getting quiet.
View 7 RepliesFord 7.3L Power Stroke (1999-2003) :: PCM Gone Bad / Vacuum Pump Is Also Making A Loud Noise
I think my pcm has gone bad. My wait to start light won't come on an when I turn my key on I can't hear my fuel pump cut on anymore. My vacuum pump is also making a loud noise.
View 10 RepliesFord 7.3L Power Stroke (1999-2003) :: Loud Rhythmic Squeaking Noise When Move At Any Speed
Ok just needing info, am I about to have any major issues as my truck is making a loud rhythmic squeaking noise when I move at any speed that is lower then what the speedometer will register (5mph or less) should I be concerned about the noise? It only occurred when I'm at very slow parking lot speeds....
View 8 RepliesFord 7.3L Power Stroke (1999-2003) :: Loud Knocking Noise - Failed Cylinder 8 Contribution Test
My truck is currently stock and recently started making a knocking noise louder than it usually does. I researched and have found the injectors can make a knocking noise when not performing correctly. I took it to a local shop who hooked it up to a snap on scan tool and ran some tests. It passed the Buzz test but continually failed the contribution test on cylinder 8. I'm going to go home and remove valve cover and unclip the injector to see if the noise goes away. I'm sure hoping it does as an injector by the looks of things is definitely the cheaper option. I'm scared because if I was listening to a gas powered truck and heard the sound my trucks making I would assume it was a lower end noise. My truck only has 148,000 miles....
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Popping And Thumping Noise When Make Hard Left Turns Driving Around Town
Back in January I had my right front wheel bearing and u-joint go out, so I replaced them both. At the time I didn't realize my outer stub axle shaft was wore so I just put it back in. After a little driving the right side started to "thump" and "pop" when I would make hard left turns driving around town.
I replaced the outer front stub axle shaft and seal again because the old one was worn down. This eliminated any play in the u-joint. After a bit of driving the thumping and popping noise came back.
I decided to dig into it today so I pulled it all apart. When everything is apart it turns easily, no issue at all. When I assembled the wheel bearing, torqued it to 55 ft/lbs and installed and "locked" the hub I noticed something peculiar. I can barely turn the whole assembly by hand. I have to put a good amount of force to get the whole assembly to turn at all. When I walk to the driver side with all the same parts there i can turn the wheel bearing and locked axle shaft with one finger on the studs.
I have been in this thing 5 times and can not figure out what the heck is wrong. I can't figure out why this stupid axle shaft and wheel bearing are so hard to turn, together or separately, and I can't figure out how to get my front end to stop that thumping and popping.
Ford 7.3L Power Stroke (1999-2003) :: Loud Gear Meshing Like Grinding Noise - Delayed Hard Shift 2 - 3
I have an early 99 F250 4x4 7.3L..... 4R100....
Brief history, a while back on way home from work I let off of the accelerator and had a loud gear meshing like grinding noise, got back on the accelerator and went away, let off and back, so I quickly stopped and pulled over, went through the gears and reverse, everything seemed ok,??? went on my way, got home parked the truck and went about my evening. came out next day to leave and truck wouldn't move in reverse, forward but not reverse. long story short I was told that the snap ring internally probably came out, I have heard of this being a big issue with these, so I set up for it to be rebuilt, got it back and installed and still same issue, what the crap so I ended up having to pull it back out and amongst my own trouble shooting I found the simple issue and was the nylon riders on the 4hi/4low shifter fork were completely gone and allowing the planetary group to free float in and out of 4x4 neutral!!! NOW on to the issue at hand. so far only thing has been done is rebuilt and those fork riders replaced.
now I can move but 2-3 upshift under a load(more noticeable) has a delay going from 2nd to 3rd and under a load it hits hard. I talked to the guy that rebuilt it and he said that the rebuild kits don't always the right springs for the valve body and causes shift issues, so he talked me into the shift corrector kit which I researched and did see what he was saying, so had that done and still no better, still does it, however, it does shift into the gear softer but didn't fix the delay or the hitting hard when it did finally go into 3rd.
After being forced to drive it that way I have since determined that what it happening is it is coming out of 2nd with a second and half pause and then shifting into 3rd, the hard shift comes in to play because during the delay the torque convertor is locking up making it a direct drive like popping the clutch on a standard!!!
I just swapped out the sol pack and I heard from a youtube video that the bolt next to the 2-3 upshift valve on the valve body could be to tight and making a sticky valve, so I re-torqued all the bolts and nuts put all back together and test drive proved to be worse, I now have same issue in all upshifts. all hit hard now, I am at a loss and don't know where to go from here, I can only imaging the sol pack is causing this but I have yet put my org one back in to see... oh and I found two bolts on the accumulator stripped and found one non torqued bolt on the main valve body!!
Ford 7.3L Power Stroke (1999-2003) :: 2000 - Rough Shaking And Vibrating Start For About 5 Minutes?
I have a 2000 4x4 Limited 7.3 Powerstroke. 290k miles and runs like a top. However, if I don't plug it in for a few hours before starting she sounds like an old John Deere Poppin' Johnny. I had the glow plugs replaced yet had to go back to the repair shop three times since because it threw a code each time. No codes now just rough shaking and vibrating start for about 5min (without plugging in block heater) or so then once warmed up she runs great.
View 7 RepliesFord 7.3L Power Stroke (1999-2003) :: Growl Noise In Front End Comes And Goes
Been trying to track down a noise in the front end. Got a growl and what sounds like a big cat scratching its nails on a metal plate. The metal sound comes and goes, but the growl is always present at one level or another. It sounded like it was coming from the driver's side. I jacked the truck and checked everything on that side and it seemed tight. It was all replaced about two years ago. I then started looking around and found the sway bar links were shot along with the bushings. I then jacked up the passenger's side and checked that.
Should have done this first as it was pulling to the right and not the left. The wheel was hard to rotate and stopped rotating as soon as I stopped forcing it. It was making a growling noise, but not nearly as loud as when the truck was rolling down the road. It also had a bit of play that I tracked down to the hub assembly. The ball joints and u-joints were tight with no play at all. The dust seal that should be on the axle was gone and the hub seal looked beat. Tie rod ends all seemed good. Ordering part now. My question is there anything else I should look at?
Ford 7.3L Power Stroke (1999-2003) :: Sneaky Front End Noise
With the cold weather lately, I've noticed my truck has developed a new noise from the front axle. It only does it when the truck has sat for a few hours, is completely cold (below 30*), and the hubs are locked. It will only make the noise going forward. I've eliminated brakes and hub assembly as the source since the noise is only made when the hubs are locked, or when the shifter is in 4x4 with the hubs unlocked.
Its a squeak, squeak, squeak noise that seems to be with every revolution of the tire and it goes away after driving 50-100 feet. All the u-joints are tight and I can't make the noise spinning the front driveshaft by hand. The brakes have 9000 miles on them with hawk pads and powerstop cryo rotors. Neither hub assembly has play and all the ball joints are tight. I do leave the hubs locked almost year round, so there's probably a good 40k on them.
I was thinking of throwing some new u-joints on and seeing what happened, but I'm guessing the whole axle shaft has to get pulled to do the ones at the steering knuckles?
Ford 7.3L Power Stroke (1999-2003) :: Front End Noise Intermittently?
I have this strange noise coming from the front end. It happens at the most random times. It is at the end of the video. It's kinda hard to hear over the engine noise.
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