Ford 7.3L Power Stroke (1999-2003) :: Coolant Flow - No Pressure In Cooling System By Squeezing Upper Hose
Well I was fueling the truck today and I opened to hood to check it out and noticed that there was no pressure in the cooling system by squeezing the upper hose. I did have a spare degas bottle cap and removed the old one slowly and replaced. I have been driving over 30 minutes and it is close to 100 degrees.
I then drove on down the road, the truck is not getting hot. I stopped to look at some running boards and the truck was running and then I came home and still no pressure, the truck is still running, I removed the cap and no pressure, I then removed the small hose going to the top of the degas tank and no coolant came out. I turned the truck off and disconnected the upper hose and some coolant did come out.
Is this normal? The truck runs just fine, just has me worried. I just bought the truck and the previous owner recently replaced the water pump, T-stat, hoses, etc. All parts were bought at O'Reilly. So everything looks good.
Ford F-150 - 1997-2003 :: Fan Clutch And Thermostat Replaced / Need To Burp The System?
I replaced the fan clutch and thermostat on my 1999 5.4. Do I need to "burp" the system or anything?
View 1 RepliesFord 7.3L Power Stroke (1999-2003) :: Transmission Fluid Flow Route For Cooling?
I don't have ready access to my truck and I'm trying to buy new cooling parts when I rip out/replace my transmission. I searched the forum but can't find the simple answer I'm looking for regarding the route of the transmission fluid for cooling.
In my 2001, I thought the fluid comes out of the transmission to the radiator, then back to the transmission from last time I was looking at it underneath. But in the forum, it sounds the fluid would come out of the radiator and then into the air cooler in front of the radiator before back to the transmission.
Ford 6.0L Power Stroke Diesel :: Bleeding The Cooling System?
getting ready to do a cooling system flush per the instructions Cheezit posted a while back, which say "refer to Cooling System Draining, Filling and Bleeding in this section." I think I can figure out the drain and fill but how do you bleed the system?
View 14 RepliesFord 6.7L Power Stroke Diesel :: Secondary Cooling System Leak / Dripping From Center Of Engine Bay
Turns out I've lost nearly all of the coolant from my secondary cooling system and am trying to diagnose the problem.
Things I noticed:
-All of the hoses appear to be in good condition.
-Coolant is dripping from the center of the engine bay.
-After inspecting the turbo area, it appears the valley below the turbo is wet.
The intake manifold is still on the truck, so I haven't been able to get a better look. Is there anything else near the area I am describing that has coolant? My guess is the turbo water inlet?
Perhaps this : Coolant leak on the 6.7 Powerstroke diesel - YouTube...
Ford 6.0L Power Stroke Diesel :: Cooling System / Temp Gauge Started To Rise Past Normal Before Fan Comes On
I have a 2007 6.0 that this has happened to twice now. It's fine around town but I never hear the can come on. Friday when on the interstate my my temp gauge started to rise past normal operating temperature before fan came on. Is this normal? After the fan came on it stayed at normal temp for the rest of trip....
View 5 RepliesFord 7.3L Power Stroke (1999-2003) :: Oil In Exhaust System
I just installed a new MBRP 5'' exhaust system in my 7.3. I have only put a few miles on the truck since it was installed and I now have a black thick oily residue in the tailpipe. The exhaust system had some sort of oil in it when it was shipped. I remember getting it on my hands when installing it. I think the oil in my tailpipe is just the oil burning out of the exhaust system which mixes with soot that turns it black. When I installed the new up-pipe, the exhaust side of the turbo was dry. Like I said, I haven't ran the truck many miles with the new system yet. A few friends of mine have looked at the exhaust and they think I have a bad turbo seal. I didn't have any oil in the exhaust with the old system. It was sry. My truck has 135,000 miles on the original turbo. I hope my turbo seals aren't bad.
View 7 RepliesFord 7.3L Power Stroke (1999-2003) :: Charging System Light Goes On And Off Randomly
My charging system light in my 2000 F250 keeps coming on and off and very random times. Its been happening for quite sometime now and I finally joined FTE so I figured I would ask everyone what could be causing this. Ive disconnected all the electrical plugs from the alternator and made sure they were in there well.
It all started when I was cleaning my engine not too long after getting the alternator replaced. I don't remember getting any water anywhere near the alternator and cant understand anything causing this other than the connectors. It will cut on and then cut right off sometimes and then sometimes it comes on and stays on...
Ford 7.3L Power Stroke (1999-2003) :: Installation Of Remote Start System?
I've been looking for a remote start system to install on my truck it has no remotes of any kind now. I've been googling most of the day and i can't seem to find anything except something that hooks to a edge tuner of some kind.
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: Testing High Pressure Oil System / Air Coming Out Of CCV
'99 7.3, 258k miles, looses oil fast, oil found in coolant (though not a lot) and the fuel bowl is full of oil.
I re-ringed the oil cooler. Most of the coolant and oil is drained. The HPOP holds its oil level and does not leak down.
Someone shared the below test. Though it says #4 ORB, the actual thread on my IPR is #8. I removed the IPR and threaded in the #8ORB to air hose adapter. I regulated the pressure to 20 psi. The air is rushing out of the CCV.
I suspect I am missing something in the below test and that I'm pushing air back through the low pressure oil pump and into the crank case.
The test shared with me elsewhere:
Apparently someone named "Cody" on the forum did a test and it was labeled that way.
AIR TESTING THE HPO SYSTEM:
7.3L Powerstroke engines may experience hard start and or no start issues. In some cases the no-start issue may occur only with the engine hot. If the observed ICP pressure during cranking is less than the required 500 PSI, then the problem is in the high pressure oil system.
One of the first checks that should be made is to remove the plug from the top of the high pressure oil reservoir (in front of the fuel filter) to observe if the reservoir is full. If the oil is standing within an inch of the top of the reservoir, then the problem is in the high pressure oil system and could be caused by one of three things:
- The high pressure oil pump itself
- The IPR Valve
- A high pressure oil leak
Tools: Adaptor ORB #4, Air Compressor capable of maintaining 90-100 psig, Air Line Adaptors which will allow connection to the #4 OBR , IPR Test Harness, Grease Gun Whip or any whip with a .0625" NPT.
Remove the IPR valve and insert the ORB #4 Adaptor. Attach Shop Air and pressurize the system. Wait for approximately 30 - 60 Seconds while the air travels throughout the HPO System. Listen for air escaping through the Oil Fill Tube (cap removed).
External high pressure oil leaks would have, of course, been obvious. The primary concern is internal leaks under the valve cover(s). These could include leaking injector O-rings, or leaking injectors. Listen for any air escaping under the valve covers and correct if present.
If the center injector O-ring has failed, high pressure oil may be forced into the fuel system. Remove the fuel filter cap and observe for air bubbles in the fuel. If necessary, individual fuel lines running from the fuel filter assembly to the cylinder heads can be disconnected in order to isolate the problem to which side it is occurring.
2. 7.3L: If no air leaks are observed, the next step is to isolate whether the problem is with the IPR or the high pressure oil pump. Remove the IDM fuse or unplug the IDM or injector connectors at the valve covers to prevent starting.
3. If this test does not assist in diagnosing the issue, remove both valve covers and witness oil from the deflectors as being uniform, look closely at the injector base for any sign of air or oil escaping during test. This is an indication of a loose injector or O-Ring failure.
The same can be done at the ICP Ports (Oil Rail) on either side to determine leaking O-Rings in that Bank.
Ford 7.3L Power Stroke (1999-2003) :: F250 - Starting System Wiring Diagram?
I have a new to me 1999 F250 with the 7.3 engine. The previous owner installed a push button start to get around the ignition actuator being broke. Over the weekend I pulled the column and replaced the actuator but the truck will still not start with the key; with the push button it starts just fine. I'm not getting any power on the starter relay signal wire, so I suspect something in between the key and starter relay. I searched around a bit, but could not find a wiring diagram for a 1999 diesel super duty.
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: After Wiper Motor Replacement Some Electrical System Won't Work?
I just replaced my Wiper motor last week and noticed something strange. For the last year or so when I turn on the key to start the truck, once in a while my radio, gauges, and other electricals such as windows wouldn't work for a bit, anywhere from a couple seconds to maybe as much as a couple minutes. Since my wiper motor was on the fritz, I pulled the fuse and the radio,gauges,ect. wouldn't work until the WTS light went out, then everything worked just fine, even after I started the truck and the glow plugs come back on.Since I replaced the motor everything works as soon as i turn the key. Coincidence? Or could one of the internal relays on the motor being stuck cause that?
View 5 RepliesFord 7.3L Power Stroke (1999-2003) :: 2001 F350 - When Try To Start Whole System Dies And Won't Come Back On
I've done everything I can think of, ive replace the starter, batteries and altenator, both batteries have at least 12.30 volts when taken out and checked, but i turn the key and it will have power then try to start and whole system dies and wont come back on, I've cleaned the terminals and posts to shiny and the ground connections but its still not getting power.
View 1 RepliesFord 7.3L Power Stroke (1999-2003) :: 2001 F350 - Leak In Inter Cooler System
I have a leak in my inter-cooler system. I have replaced all the hoses. Is there a reason I should not pressure test the system with 20psi? 2001 F350 7.3 turbo
View 4 RepliesFord 6.0L Power Stroke Diesel :: 2003 - Cooling Fan Does Not Kick On
I have a 2003 6.0 Exc. I have installed an external "Bullet Proof" oil cooler, and essentially all of the "bullet proofing" accessories with the exception of head studs. I also have installed a Mishimoto oil cooler, as the OEM cooler had a crack in the upper tank, My particular problem is that the cooling fan does not kick on (audibly) until about 230 deg or so. It quickly cools to about 215, and the fan kicks off (audibly). On the long uphills here in AZ, it will repeat this process, sometimes getting as high as 240deg.
(As monitored by my EDGE tuner) I have utilized the blue-wire-to-ground trick noted elsewhere, manually turning the fan on myself, and that works great. What I'm asking, is what sensor sends coolant temp to the ECU, ( and where is it located in the cooling system) which in turn determines how much to turn the cooling fan on? What typical level the sensor sends to the ECU to control the fan? I would like to put together a circuit that "fools" the ECU into turning the fan full "on" at about 210 deg, and stays on until the coolant temp reaches 195 or so. I would like to check that sensor first, and make sure it is working correctly before I try to band aid a fix.
Ford 6.0L Power Stroke Diesel :: 2003 - Cooling Fan Rev Up And Down Every 10 To 15 Seconds - Normal?
I currently have a 2003 F-250 6.0 with 112,000 miles on it. While traveling interstate speeds (70+) and the I can hear the cooling fan rev up and down every 10-15 seconds. Is this normal?
Also when it spins up, it sounds normal then make a high pitched squealing noise. Thoughts?
I am also needing to rebuild the fuel bowl. I noticed DieselOrings offers rebuilds for the 7.3 but not the 6.0. Will these fit or any suggestions on parts?
Ford 7.3L Power Stroke (1999-2003) :: Fuel Filter Bowl Drain Valve Replaced - Emission System Warning Light
I just changed the drain valve on the fuel filter bowl. All went well and no more leak, but now I am getting an "emission system" warning light.
After I replaced the valve, I filled the fuel bowl with diesel fuel. Was there any other priming that needed to be done (if any)? What the emission system warning light may mean?
2002 F250 7.3L 4x4.
Transmissions - Silhouette :: 2003 - Coolant System Stop Leak Clogged Cooling System Of Transmission?
Is it possible to use so much coolant system stop leak that you could clog the transmission cooling system?The fluid is burned and seems like I am having problems with gear shifting and power from the transmission. 2003 Olds Silhouette...
View 1 RepliesFord F-150 - 1997-2003 :: Cooling System - Overheating Within 3 Miles?
2003 F-150 Supercrew w/4.6 V-8, 2-wheel drive, 219,000 miles and very well maintained. I'm getting an intermittent overheat condition that I can't figure out. Coolant level is good and I just replaced the thermostat. My OBDII app showed it running at a constant 207 degrees (195 thermostat) after the thermostat. Appears to have good pressure at the cap. It ran great for 30 minutes at idle and then did fine for a five mile test drive.
The next day in the morning it overheated within 3 miles of the house (heat was on) and you could smell it. Pulled over and let it sit for 20 minutes and started back up and it stayed constant at 207 all the way to work (11 miles). It sat at work for about 7 hours and ran great all the way home (without heat, with heat, with air cond). Then this morning it did it again, overheating about 3 miles from home. This time I pulled over and shut it off for about three minutes. Turned the key on without starting and the temp was already dropping again. So I started it up and it continued to drop down so I drove to work with no more issues. This afternoon again went home and it never overheated.
I'm expecting it to overheat again in the morning. I'm gonna go live on the OBDII for temps during the drive tomorrow.