Ford 7.3L Power Stroke (1999-2003) :: Return Line Leaking At Fuel Bowl
New to me early 99 (4/98) f350 7.3 6 speed. Truck started acting up a few days after I bought it. Return line at fuel bowl was leaking, so started there and found a bad seal on the Fpr (unrelated to the fuel leak due to disentegrated compression sleeve). Fast forward through a bunch of parts swapping that still resulted in miserable lift pump pressure readings, I pull the sending unit out of the tank, expecting to find a plugged screen.
Well, there was in fact a plugged screen... Attached to the bottom of an in-tank pump. How did that get there?!? Everything I've read says there should only be a pickup tube??? Should I get a new sending unit from a junkyard and do the hutch mod or???
Ford 6.7L Power Stroke Diesel :: Misfire - Smoke - Fuel Injector Supply Line?
Went to go and start my truck this morning and noticed after it was running that it sounded like a misfire, then i seen the smoke... I shut the truck down and lifted the hood and seen that somehow i had a high pressure fuel injector supply line on the Lh side break off. The line that goes from the fuel rail to the injector port on the valve cover (theres 4 of them on a side). There doesn't seem to be an o-ring or anything on them, they are just pressed over and tighten down.
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: HPOP Leaking / Return Line Coming Off
My HPOP was leaking so I pulled it our last weekend along with the fuel bowl and put all new seals in. All my previous leaks are sealed but now this stupid fuel bowl is being a major PIA.
The return line coming off the FPR will not stop leaking! It was slowly dripping when I first replaced the bowl and I thought the leak was between the fuel bowl and FPR housing. I ordered new rings and put it back together.... still leaking.
I wrapped a towel around the fuel fitting and realized that is were the leak is actually coming from. I went to the parker store today and got 3 new 60VL5 sleeves. The first one tore while sling over the fuel line (I was using 2cycle oil as lubricate). The second one leaked even worse.
In a desperate attempt to stop the leak, I slid the sleeve onto the fuel line as far back as it would go. I inserted the fuel line into the bowl and then put a thin coat of rtv on the exposed fuel line. I slid the sleeve over the rtv and then put a light coat of the outside of the sleeve. I tightened the nut up and am waiting for things to dry before trying again.
Why is this fitting giving me such a hard time? I've pulled the FPR housing and it is not cracked so I don't know what the deal is.
Ford 6.7L Power Stroke Diesel :: 2015 - Fuel Return Line Clip Keeps Falling Off / Code P0088
Ok. I have a 2015 6.7 power stroke and my fuel return line clip keeps falling off. And goes into limp mode. It has happen twice and in come up with code p0088. And I push it back on start the truck and it is fine. But idk why it is doing it
View 1 RepliesFord 7.3L Power Stroke (1999-2003) :: Regulated Return Fuel Bowl Delete
I want to build a fuel bowl delete/regulated return fuel system for my 2000 f250 . I would like to make a really neat kit and attach all products used so people that want to build their own would have a useful source. I understand that it will probably cost the same but I want to design my own and route it the way I want . I have 3/8 1/2 5/16 and 1/4 stainless tubing as well as a bunch of unions and 90* 45* fittings and a couple tees. What size is the ports for the fuel lines that go into the four corners of the heads . I am a pipe fitter pipe welder by trade so this is basically a mini version of what I do everyday at work. Looking for some size details of the head port sizes so I can get the correct fittings?
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Check Fuel Sending Unit Connection
So I did the hutch mod several months ago and all was fine.. Couple days ago I went to fill up, cheap diesel, for upcoming trip.
Fuel gauge was working and showing just less than 1/2 tank. Went to Walmart with gift card and started pumping. Got to talking with duramax owner and noticed fuel was finished. did not pop off like the level was high in fill tube just can to end of money..
SO I get in, turn on key to get mileage to mark down miles, gallon, amount etc and noticed the fuel gauge look like it wanted to go up and then it drops to "E" and the fuel light comes on..
Yesterday I drop spare and check sending unit connection which was OK so must be issue with sending unit. ?? So I might need to take camper shell off, fiberglass, and lift bed.. too much fuel in tank and not going to be driving it enough to get down. What size are the bolts holding bed to frame and how do I need do this??
Ford 7.3L Power Stroke (1999-2003) :: Rear Fuel Line Removal?
Having trouble figuring out how to remove the rear fuel line from the fuel pump. Doesn't seem to be the type that uses the quick disconnect tool like the front line does.
View 5 RepliesFord 7.3L Power Stroke (1999-2003) :: Fuel Line Leads To Head Under Turbo Leaking?
The fuel line on the passenger side under the turbo that leads to the head is leaking looks like from rubbing on the pedestal, anyone ever just cut it and throw in some fuel line and hose clamps?
View 14 RepliesFord 6.7L Power Stroke Diesel :: Fuel Line Purge - Hard To Restart After Sitting For Couple Of Hours
I had to drop my fuel tank and as a result, I replaced the fuel lines from the underbed filter to the tank. After replacing everything, I purged, purged, and purged some more. With much difficulty I was able to get the truck running and it ran good. But, I have trouble restarting the truck anytime I let it sit for a couple of hours. It cranks and cranks and eventually fires, but with much difficulty.
View 12 RepliesFord Super Duty (1999-2016) :: 2007 - Tranny Cooler Line Is Return Line?
Have a 2007 V10 and I want to put in a Magnafine tranny filter. Instructions say to plumb it in to the return line. Which one is this, top or bottom?
View 11 RepliesFord - Ranger :: 2006 - Return Fuel Line Leaking
I have a problem. I have a nylon return fuel line that is SHOOTING out fuel at the quick connect at the fuel pump. See video: [URL] ....
How do I repair? I think the o-rings in the quick connect went bad. I'm thinking to dip the connector in hot water to soften up the nylon, take the old connector off, and put a new connector on. What size connector I need?
Ford 7.3L Power Stroke (1999-2003) :: No Start / Oil On ICP Sensor Connection
I have a 2002 F-250 7.3L with 175,000 miles and it died on me July 30th. Here were the symptoms when it died:
Engine was sluggish at standard RPM about 1300-1500 going about 45 MPH, so I stepped on the gas and it seemed to go away. About another 5 miles down the road and starting from a stop, the same thing started happening. The entire truck seemed like it was going to shake itself apart and with the peddle at half throttle it revved to 3500 rpm and didn't shift into 2nd gear until after about 5 seconds at that RPM. After it jerked into 2nd gear the engine dropped back down to about 1000 RPM and started shaking violently again. At this point I managed to make it to a shopping center and then as soon as I let off the gas (still shaking), the engine dropped to 500 RPM and after about 15-30 seconds shut off. When I got the truck home I managed to start it one more time but it shortly stalled after about 15-30 seconds, again it was hovering around 500 RPM and still shaking badly.
Here is what happens when I try to start it:
From 0-2 seconds, truck goes through a normal cranking rhythm and sound.
From 2-10 seconds, it slowly tries to start itself back up but it sounds like it is only firing on a few cylinders, I'm guessing maybe 2-3.
I stopped after 10 seconds in fear of burning out the starter or killing the batteries.
Troubleshooting:
Removing the connection to the ICP sensor, something I read that might at least let me start the truck, which is how I found the oil on the connection itself. I also noticed a little bit of what looks like oil on the some of the wiring harnesses in the surrounding area. I also checked the fuel bowl and it is filled with fuel.
Possible solutions?:
From what I have read on the forums I am guessing that it has something to do with the ICP or the IPR sensors. I also believe that it is a sensor related issue considering that the truck won't even start. I am completely off track. I am going to start working on it full stride this weekend. I have been vehicle-less since the 30th so I'm trying to get this fixed asap. I don't have any codes, I am going to try to get a coder this weekend.
Ford - Gasoline - Mustang :: 1989 - Fuel Return Line Leaking
I have a 1989 Ford mustang 4 cylinder. The return line tofuel tank is leaking. I am wondering if I need to treat the return line as a "high Pressure line" or if I can repair with regular rubber fuel line and hose clamps.
View 4 RepliesFord 7.3L Power Stroke (1999-2003) :: Intermittent Crank No Start - No PCM Connection
This has happened only 4 times in the last 4 years till about a month ago. (happened twice in 2 days). With key on i get the glow plug light and CEL on but no power to the pump (FASS) and obviously no fuel pressure. it will crank, but nothing on the tach. I've tried plugging in a scanner and it doesn't make a connection with the pcm. all lights work and gauges work (tach and speedo are at zero obviously)...
Before I couldn't pin down when it happened due to being so intermittent. But the last two times it has happened it was when I started it and drove somewhere close before it was at full operating temp. (and in retrospect the previous times was a similar situation). She'll start fine cold, and when at operating temp.
When it happens I pull the battery cables let it set. Reconnect and within a few tries works fine. PCM going bad? Is there a sensor I need to check? New motor has about 25k on it.
Ford 7.3L Power Stroke (1999-2003) :: 2000 F250 Runs Out Of Fuel On Hard Pull / Long Hills
Every time I hit a hill, loaded or empty, or get on the truck on level ground after about 15 seconds it acts like it's running out of fuel. The pump starts getting noisy like it has air in it, but it'll straighten out eventually. If you don't let off the fuel it'll eventually stall out. No check engine light, no codes. Truck has a ts chip but it does it on all settings. New fuel filter, changed oil with hot shots secret, new air filter, hutch mod done. I'm at a loss for what to do. Good fuel pressure also.
View 8 RepliesFord 7.3L Power Stroke (1999-2003) :: Steering Wheel Wouldn't Return But Had To Bring It Back
Just recently i have noticed my truck acting up. the other day at about 10 to 20 mph i made a 90 degree turn and noticed my steering wheel wouldn't return but i had to bring it back. than this morning the same thing happened. I made a 90 degree left hand turn and it happened again. the truck wanted to keep going left but i kept turning right. it almost feels like my power steering pump is going out. The pump was changed about 4 years 90k miles ago. I'm curious to see what others have to say. What could it be????
View 14 RepliesFord - Explorer :: 1998 - Fuel Vapor Line Connection Broken At Tank?
1998 Explorer. The fuel pump went out so today I dropped the tank to replace it. I got the 2 fuel lines off and the 2 electrical connections off with no problems but when I went to try and take the vapor line off, the tabs on the connector were brittle and broke. Now I am stuck not being able to put everything back together since that line wont lock on. I was wondering if anything I can do.
I have tried looking online to no avail except for one site selling ford part that has this line for almost 300 dollars. It is just a plastic line that leads to a metal line. Even the Ford Parts site doesn't carry it! That's insane! I was thinking of cutting the plastic line off where it meets the metal line and using rubber fuel line with hose clamps on the line and the plastic fitting on the tank. I just dont know if this will be good enough.
Ford 6.0L Power Stroke Diesel :: IH Part Number For The Fuel Return Tube
When I went to do my fuel filters tonight I found that the Fuel Return Tube had broken. I have the Ford part number 3c3z-9t289-AA and was looking to see what is the IH part number. I think I'll pick up that oil filter assembly too.
View 4 RepliesFord 7.3L Power Stroke (1999-2003) :: Power Steering Line / Noise Reduction
Ever since i bought my truck i have had a bad power steering whine. Replaced the pump and its still there. I got the truck in 2006 and think i replaced the pump in 08 maybe. Anyway I've purged, bleed, changed the fluid. Pulled a vacuum on it and still no luck. So I've just dealt with it for 11 years.
Well i can remember reading something somewhere about ford up-dating or redesigning one of the power steering lines that was causing this noise.
My father inlaw just bought a 02 and its so pleasant not to hear that when riding in his truck. It made me want to investigate the matter. SO if its as simple as a updated line I'm buying one asap. He got rid of his Chevy because of the reliability I've gotten out of mine.