Ford 6.0L Power Stroke Diesel :: 2003 - Major Oil Leak Accumulating On Top Of Housing
I bought a 2003 F350 with the 6.0L. It had injection, EGR, and oil cooler issues. I tore into it, did the injectors, EGR delete, new oil cooler, turbo seal kit, and several other non related things. Put everything back together and when I started it, it was leaking oil at the paste of 1/2 qt and minute. I did all sorts of searching on this site and went back to work on it.
I re-installed all new gaskets and O-rings, replaced the ICP and IPR sensors. Started it back up, exact same thing. From what I can see, oil is accumulating on top of the oil cooler housing around the area the turbo oil supply connects. But, its not leaking from turbo supply, or from where the filter housing attaches. Im at a loss. Its definitely somewhere on top of the engine and running down the back, only when the engine runs.
Ford 6.7L Power Stroke Diesel :: Coolant Leak Somewhere On Top Of Engine Running Down To Oil Pan And Bell Housing
I have a coolant leak somewhere on the top of the engine running down to the oil pan and bell housing. I have done some research and discovered it could be the coolant inlet tube to the turbo.
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2005 F250 - Leak Appears To Be Coming From Secondary Fuel Filter Housing
I've got a leak that appears to be coming from the secondary fuel filter housing (the one in the engine compartment)... It's not coming from the filter, but from the side, where there are 4 allen bolts that attach a fitting to the side of the housing...Can I change out the gasket for that piece? I've already tightened the bolts, but the leak persists.
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2006 F250 Hard To Start - Turbo Leak?
I just picked up a 2006 F250 6.0. It was having hard starts. Anyways before I started using it I started tearing things apart cause I knew for sure the turbo was leaking so that had to be resealed. I just picked up a 2003 turbo today for it out of a used truck that had 144000 kms on it. (was in an accident). I am gonna post up a few pics here of the engine bay area, there is a huge amount of old oil I believe to be, I am wondering if it was a leak or spilled oil. I am going to be cleaning this up. Putting 03 turbo in here, doing a service and then plug my Tablet with torque pro and post up some numbers and see how healthy she is. Before I post any pics Is there a way to make these pictures clickable instead of them taking room up on the page?
View 14 RepliesFord 6.0L Power Stroke Diesel :: Air Leak / Slow Turbo Response / Code P0299
I am fairly new to working on diesel engines. I was towing a camp trailer and got a P0299, Turbo Charger Underboost engine code. I never gotten any other codes other than this one when towing. I decided to pull the turbo and clean the vanes. Everything seemed to go back together good but now I hear what sounds like an air leak coming from the turbo area. The boots on the intercooler pipe are in good shape, I only loosened the clamps at the intercooler and the turbo. Left the boots on the pipe. I have tightened the clamps around the exhaust pipe connections with no change. I also seem to get a slower response from the turbo and possibly not as much psi as normal (according to dashboard gauge). I have driven the truck five or ten miles trying to work the turbo and have not gotten any engine codes to this point.
View 7 RepliesFord 6.0L Power Stroke Diesel :: Turbo Seal Leak / While Smoke And Smell Like Poured Raw Oil On Hot Manifold
I suspect I have a turbo seal leak. My 2004 E350 6.0 smokes like crazy. The smoke is white and smells like you poured raw oil on a hot manifold. Definitely not diesel smoke. How can I tell if it's my turbo without tearing it out?
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2004 F250 - Condensation And Leak Under The Compressor
Is it normal for condensation to form and then leak under the compressor? it stops when the ac is off or the truck. I have a 2004 ford f-250.
View 3 RepliesFord 6.0L Power Stroke Diesel :: 2005 F250 Shifting Hard / Oil Leak Coming From Some Seals On The Turbo
This is is a truck I hardly know anything about. My wife bought it while I was deployed for herself and when it comes to vehicles she's an idiot. No, really she told me she bought it because at horse shows everyone else has one.
I noticed an oil leak and had a reputable shop look at it. They told me it was coming from some seals on the turbo. Long story short there is a brand new turbo on there, stock replacement. Now it seems very under powered and shifts hard. Pressing down anything more than 25% throttle will cause hard shifting or no shifting at all. It'll stay in second until I ease off the throttle.
I tried searching a few terms but I'm not sure what to look for. I don't know if someone has messed with the tuning. Broken clamp on the turbo. Replaced and everything is back to normal...
Ford 7.3L Power Stroke (1999-2003) :: 2000 Turbo Exhaust Housing Gasket
So, I just got my turbo back from my pal Ruben at SoCal Porting (does good work fast and inexpensive) and, I have a question about the exhaust housing with the EBPV.
Is there a gasket that goes between the turbine housing and the adapter that the down pipe mounts to? And, if so, what is the part number for it? If it's steel to steel cool. If not, I'd prefer to put the OEM gasket in there versus permatex or something similar.
Pic of the compressor housing with a little port work....
Ford 7.3L Power Stroke (1999-2003) :: Compressor Wheel For Ported Housing
Was wondering if the wheel for the ported housing from riffraff is worth it. Also, since I'm lazy I was gonna just spin the old wheel off with an impact wrench. I have a cordless that's prett stout but I'm sure I'll have to use air. Any thoughts on the wheel and taking the stocker off this way?
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2006 - How To Get Out Thermostat From Housing
'06 powerstroke, 215k stock
Doing a coolant flush, took the thermostat out but cannot figure out how to get it out of the housing.
Ford 6.0L Power Stroke Diesel :: Oil Cooler Housing Cracked?
]I am in the process of swapping my oil cooler. When i pulled the smaller cover off of the cover that goes over the oil cooler, i heard a pop. The cover, not the one that bolts onto the motor the one that bolts to that, is cracked...bad. is there a place i can get one? need to know parts illustration with numbers?
View 14 RepliesFord 6.7L Power Stroke Diesel :: DFCM Housing Broke?
I was twisting off the DFCM housing when I heard a pop and alot of fuel leaking. It appears I sheared off the 32mm plastic nut. I know for a fact that I was turning it counter clockwise just like the manual stated. Now what do I do? I cant run my SD can I? The simplest solution is to get another housing and install it but im not sure ill be able to get the remnants of the original housing off with out the nut to twist it. I watched Epics video on changing the filter and his came off with little effort? My same story just different result.
View 14 RepliesFord 6.0L Power Stroke Diesel :: Bell Housing Drips Twice?
So I have a bit of an oil leak, bell housing drips once or twice while it is parked for a day or so and usually has a drip hanging off of it. Where the starter mounts also has some oil and there is some of the driver side. The valley is totally dry and I have new CAC boots so it isn't coming from up there. When I look through the inspection port it doesn't look like it is from the rear main. I figure this leaves either bedplate or cam/crank sensor. Any thoughts on how to narrow it down further? Maybe put dye in the oil? It looks somewhat oily up by the cam sensor but it is so hard to see that thing I can't tell very well.
View 10 RepliesFord 6.7L Power Stroke Diesel :: Coolant Running Down All Over The Bell Housing And Oil Pan
The same day that I noticed my coolant temp was running high as I was driving around in my 2011, i was driving around in my corn field cutting wood and i noticed i was dragging something under the truck. when i got out and looked under the truck, there was coolant running down all over the bell housing and oil pan. i was a bit worried that it was my head gaskets leaking but once i got it in the shop and looked at the heads, all looked good. i wasnt sure where it was coming from! so i looked up common coolant leaks on the 6.7 on youtube.
First video was one of the coolant line on the turbo leaking. so i crawled up on top and shoved a mirror down by the turbo and sure enough i could see coolant leaking around the connector fitting coming out of the turbo. apparently the gasket goes bad around this fitting allowing it to leak. i was just wondering if this is really that common of an issue? I did the work myself. and its not really that hard to get to the turbo, its just time consuming removing all the crap around it. all i had to do was remove some connectors that were attached to the plastic intake and remove the intake then you can reach into that fitting. total time was around 2.5 hours.
Ford 7.3L Power Stroke (1999-2003) :: Serpentine Belt Started Squealing - Coolant Leak Behind / Below Thermostat Housing
My serp belt started squealing so I pulled the thermostat housing to inspect the rubber gasket. It looked OK, but I cleaned up both surfaces and replaced with a new gasket, and put it back together. The housing was replaced just a couple months ago along with new hoses. It was not corroded and OK to reuse.
Started the truck up and saw a slowish/steady drip of red Cat ELC dripping on the driveway. Opened the hood up again and carefully inspected around the thermostat housing - no coolant is leaking there.
I did notice the same slow/steady drip coming from just behind and beneath the thermostat housing. See in pic, this is where it is dripping. One other question, what is this plug for on the side of the water pump?
Ford 6.7L Power Stroke Diesel :: Lower Fuel Filter Housing Broke
This past week my wife and I took a short trip and returned on a gravel road. I went to start my truck the next morning and there was a puddle of diesel fuel on the driveway. When I looked under it, I noticed that the tip of the fuel filter housing is gone and is leaking slowly from there. I called the dealer and they would not fix it on warranty, the truck has 20k on it. The service man said he would not turn this into ford. I've had the similar problems with this particular dealer. It's obvious that a protective cover is needed for this. I kept the part and am thinking of sending it to ford.
View 13 RepliesFord 6.7L Power Stroke Diesel :: 2013 - Low Pressure Fuel Pump Housing Cracked?
This pump hangs down fairly low and appears easy for ice and rocks to hit on my 2013. Something hit mine and took a chunk out of the drain tube. No leaks yet but I am looking to get a new one and keep this as a spare, or just JB weld it. Can I just buy the lower section, or do I need to get entire pump?
Any creative protection bracket made? Would just have to take it off to change filter though. Any leak in this housing is a major show stopper when in the middle of nowhere! Maybe why it is getting brought into the tank on new models?
Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Leaking Diesel From Fan Housing?
I'm presently traveling and my '02 F-250 with a 7.3 PowerStroke has developed a pretty steady drip of what I am almost sure is diesel fuel. It's dripping from the very front, from the shroud around the fan and radiator area.
I have some basic tools with me, but no experience on this engine or the fuel system. Does the fuel line go up into the radiator area? What should I be looking for? I'm stranded in a campground until I figure this out.