Ford 6.7L Power Stroke Diesel :: 2011 F450 Crank But No Start - Codes P0087 / P2291 And P2539

I have a 2011 F450 with a 6.7. It has 99K. The whole fuel system was replaced about 10K miles back. I installed a dieselsite aux fuel filter/water separator after that. Has been running like a top till this am on the way to work. Right before I get to my biz the reduced power warning came on, fortunately I made it into the parking lot at my biz. Then the engine died and it would not restart. Hooked it up to auto ingenuity and I got the P0087 code. I changed the diesel site fuel filters and the stock primary and secondary fuel filters.

The diesel site had a little bit of sediment but no water whatsoever. The Ford filters were very clean and had no trace of sediment or water, but I replaced them anyways. I cleared the code and tried to restart the engine but it will not start. Checked for codes again and now has P0087, P2291 and P2539. The pump is kind of loud when trying to prime the system but there is pressure to secondary filter on engine. I do not have a gauge and adapter to check the pressure yet. I did pick up a replacement pump before the parts dept closed. Could the pump still be bad even tho I do have pressure at the secondary filter?

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Ford 6.0L Power Stroke Diesel :: Long Cranking When Warm / Pressure Too Low

Some information about the truck2004 Excursion, Motor has a December 2003 built date listed on the valve cover

Bullet proof complete by Hallas performance just prior to Mike's passing (3 years ago). ARP, EGR, Oil Cooler, lifters, etc..

Newer batteries, DC amp 185 alternator, newer starter, she cranks hard and fast~230,000 miles

Here is the situation: Starts good and fast when cold, even subzero temperatures. She cranks long and barely catches if I make a short stop at a store or restaurant. A few hours later or the next morning is fine.

I found the following codes:

P2284 - Injector Control Pressure Sensor Circuit Range/Performance
P2291 - Injector Control Pressure Too Low - Engine Cranking
P0528

I took her into the local Ford Dealer for diagnosis and here's what they reported. ICP tests good and has the latest pigtails. They reported a leak in either of the following.

Oil injection pump Estimate of 8.5 hours to repair.
Under the Valve Cover Gasket. Estimate of 3.5 hours to repair.

So here are the questions I have. Does this diagnosis sound appropriate? Is it reasonable that they do not know which area is causing the problem? Are the hours reasonable estimates for the repairs? Assuming I go ahead with these repairs, is there anything else I should have them look at while they're in there?

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Ford 6.0L Power Stroke Diesel :: 2006 - Rough Idle / Dies Warm And Long Crank

My 06 currently has 296k miles. 3 years ago I put a lot into her. Dummy plugs, stand pipes, STC, hg,studs, oil cooler, bpd egr cooler. Cleaned spool valves and fresh o rings in injectors. (Alliant) plus a lot more that I can't remember. Ran very very well after all that.

Fast forward to a few weeks ago. Driving down road and truck died as I let off pedal to slow down for turn onto my road. Took about 7-8 tries to get started back up. Icp was reading in the 300's until it finally started. Made it home. Shut it off. And started right back up.

Few days later truck died again same way. Let off to make a turn. Several attempts to restart icp was in the 300's again. Once it started building 420ish it sounded like it was firing a few injectors and slowly started running. The next time it happened the same way but when I got it back running I eased to my inlaws like less than a mile. When I got to their house and pulled in and went to back up to turn around the display on dash said low oil pressure and started missing a little. So once I got home started researching.

A few days ago I pulled out the low pressure oil regulator to check it out. It was clean but did have some mild scaring. I used some fine scotch rite and smooth it out a a little. It moved freely in the bore so I put it back together. Then pulled the oil filter cap off to check the little black valve. I noticed the filter was not dripping with oil like normally when I change the oil. And yes it's motor craft filter and cap. It checked out ok. Press it down and turned engine over and it filled and held. Let off of it and it drained.

Next I air checked the high pressure side. Applied air and waited until I could hear the air (IPR still open) then closed the IPR. Couldn't hear any leaks. Just a very very minor his and couldn't pin point where. So I went ahead and went to dealer and got new stand pipes and plugs. And ordered new print set for injectors. Pulled injectors and didn't see any smoking guns. Replaced prongs, stand pipe and dummy plugs and put it all back together. Cleaned the injector cups and hold down bolt holes. Torqued injectors to spec.

Got it all done and rotate motor by wire next to heater blower to assist prime system. Tried to start it up and it took two tries but fired right up and sounded smooth as hell. After it idled a few minutes I saw a haze from exhaust. It smelt just like fuel. A few minutes later started idle a little rough. Gave it some go pedel and it was rougher at about 1600-1800rpms and couldn't feel it above 2k. Got my laptop out with AE and done balance test. Did not show anything. No codes either.

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Ford 6.0L Power Stroke Diesel :: Code P2290 - Injector Control Pressure Too Low

I just did a bunch of work on my 6.0. Here's a list- head gaskets, arp studs, new heads, 2 new injectors, updated stand pipes and dummy plugs, water pump, and all new injector o-rings. After messing around with a bent pushrod, cylinder 5 code and and replacing injectors the truck runs excellent. After driving it a bit I get a code "P2290 injector control pressure too low". The truck runs great with no low power, stalls, or hard start cold or hot. I do puff black smoke but that's because of the sct tuner on performance tune.

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Ford 6.0L Power Stroke Diesel :: P1260 And P2290 Codes / Oil Leak On Driver Side

Earlier this week, I had the p1260 pop up. Then while driving to the beach, I had the p2290 pop up. I do not actually have a check engine light on, but used my torque app to find the codes. I have found a oil leak on the driver side coming from somewhere. I have a mishimoto thermostat coming in next week. I will try to collect parts needed for this repair. From my understanding, it's a hpop leak and the adrenaline and stc fitting should be my next move.

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Ford 6.0L Power Stroke Diesel :: No Boost - P2290 Code For Low Injection Control Pressure

My 05 excursion died on me a couple weeks ago. First it threw a p2290 code for low injection control pressure. It did this a few months ago and had no problems. Cleared code and did not come back until now. So I cleared the code. Drove a few more miles and lost all boost pressure. Still fires up and runs. It does run a bit rough but only a little bit.

I replaced the oil cooler, did egr delete, and put an IPR remote oil cooler and full flow coolant filter on it few months ago. Since it died i pulled the ipr valve and it looked good. I put a new screen o-rings, and wiring pigtail on it since it was out. Put back together and still no boost. I really did not figure that would fix the boost issue but i wanted to make sure the screen was not clogged or torn.

Truck will fire up cold and warm with no problem and run. The hose from the map sensor to manifold is good and i put new clamps on it.

2005 6.0 with 95,000 miles.
ICP duty cycle = 0.29
map kpa = 102
Injection control pressure = 5.91 MPA

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Ford 6.0L Power Stroke Diesel :: Long Crank To Start - Setting Code 2285?

Long crank to start hot and cold. Acts like missing when its cold tho and when it warms up it runs ok but it will set code weafher warm or cold and u can turn it out with scan tool and drive and it wont come back till restarted again...

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Ford 6.0L Power Stroke Diesel :: Long Crank Time To Start After Oil Rail Removal

Removed my oil rail to replace standpipes/dummies (04 Wavy rail) and now I have huge crank times to start. This is after the initial Huge crank to get it started. Do I have air in the system, or did I bugger something. I did the whole deal very careful. I lifted the rail up very carefully, pipes removed. I lined up the rail nipples with the injectors and evenly pressed it back in place, and then inserted my dummies/standpipe. Tightened the rail to 120 inch lbs then the dummies/standpipe to 60 ft lb. I did my son's '06 a month ago with no troubles. (didn't remove rails though). Once running it sounds perfect, turn it off and re-start and it's a long crank (30 seconds or more). I have not monitored ICP/IPR while running, will try that today.

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Ford 6.7L Power Stroke Diesel :: No Start - Got Code P2291 Low ICP?

I was working out here on a site north of OKC and the truck has been running great all day. I shut it off to do the job and 20 mins later it will not start. I pulled the codes P2291 low ICP. One thing I noticed is that I cant hear the lift pump running when I turn the key on. I even drained the bowl on it and still can't hear anything. So I'm thinking bad lift pump or something.

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Ford 6.0L Power Stroke Diesel :: Long Crank / Idle For A Couple Minutes / Died And No Start

I need to get my oil cooler replaced but that's besides the fact. I drove it on a little trip the other night ran fine. Then went to start it after i was done with what i was doing turned it over didn't start the first time. Cycled the key and cranked it again. Started up drove it back home on the high way no spitting or sputters got off the high way it started idling like crap and shaking as i accelerated but made it home. Let it sit over night and day (was at work) got home to start it and it fired up no problem but still idled funny.

Revved it a couple times and it seemed to clear up so i took it around the block. Floored it and it ran like it was suppose to then go to the other side of the block floored it again and it had no power and sounded like it was running on 4 cylinders. Pulled it back in the driveway idled weird and cleared up again went down the street and floored it ran like a scaled ape and then just died. tried cranking it over and nothing finally got it to start after holding the ignition on ran and then died again. Got it pushed home and decided to fire again after a VERY long crank and it idled for a couple minutes very horrible and died on its own and hasn't started since.

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Ford 6.0L Power Stroke Diesel :: Long Start Cold / Turns Over Until The Oil Pressure Builds Up

I "Bulletproofed" my f-250 Super-duty last summer and she ran great for a time, actually she is still running great, except for one thing that is driving me crazy. On a cold start it turns over until the oil pressure builds up. Then she will crank and runs fine, also starts normally after warm, turns over a couple of times and cranks.

I have oil in the filter housing, have replaced the seal at the bottom of it. Just pulled the oil rails off and replaced the seals on them, and a new IPR seal and filter. I am still having the problem, F.I.C.M. voltage has been fluctuating between 45 and 46 vdc. I have a P300 and P308 code.

I haven't really considered Injectors because it is idling smooth as silk and has great power.

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Ford 6.0L Power Stroke Diesel :: Code P2290 - Start But No Power

Long story behind it but finally got my scanner working right and checked the suggested systems for p2290.

IPR was 77+ on start up dropped to around 31 at idle

FMP is in the 46.5 to 47.5 range

SYC was at 1 and occasionally at 1.5

ICP was at 550-650 during startup and quickly ramped up to 1150 then settled into around 850 at idle.

The only thing that I'm not sure of is the IPR being 31 at idle, is that what it should be. The others I think are within normal operating parameters.

The truck starts but has no power. Can barely go up a slight hill on my street. Seems like it's going to be fine but as soon as I apply a little gas it just falls off.

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Ford 6.0L Power Stroke Diesel :: 2004 - Crank But Will Not Start - No Codes

I've got a 2004 6.0 4x4 broke down in Gillette WY that will crank but won't start. We've had a cert. Ford mechanic bring out the computer first time it showed the IPR valve so that was replaced. Now it's not throwing any codes. We had it running for about 2 hours a week ago but the next morning it wouldn't start again. We're at a loss of what else to check. Here's what we've checked & replaced so far:

2 new batteries
New ICP Sensor
New IPR Valve
New #6 Injector
New Cam Sensor
Checked all fuses and relays
Oil is good
Coolant is good.
High pressure fuel test checked ficm 48 volts as it should be.
It's not the hpop because oil pressure stays up when cranking for fifteen seconds.
Cleaned secondary filter housing.
All filters are good.
Checked fuel pump it's good. ....

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Ford 6.7L Power Stroke Diesel :: No Start After Fuel Filter Change - Code P2291

Which is, Injector Control Pressure Too Low. First filter change on this truck. Purged the truck six times. No start. Purged it six more times. The truck started momentary. I've been purging for the last two hours. Now I have the code. What next?

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Ford 6.0L Power Stroke Diesel :: 2006 - No Start When Died After Shudder - Code P2291?

I have a 06 6.0 no start . I was at a light felt a slight shudder went to take off felt another shudder and it just died. Changed fuel filters, unplugged icp no start still. No code at first now throwing p2291. Fuel pressure is at 62 when cranking. Hooked up air to the icp port and only heard air coming out of both valve covers inlets. Ipr was at I believe 60 to 65% when cranking. Little back round 2 years ago I did the whole sinister diesel top end kit and put the updated parts in. New o rings on everything that took them, new egr valve, standpipes and dummy plugs. On the injectors all new o rings and crush washers. I believe that's everything.

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Ford 6.0L Power Stroke Diesel :: Crank But No Start - HPOP Brand New Still No Pressure

05 excursion with 04 motor. 290k miles. Had a crank no start issue. Pressure tested hpop only got 450 pressure. So got a brand new on from ford. Also did standpipe, and dummy plugs. After forever and day of cranking truck fired up. Sounded great let it sit for 30 min. Took it out for ride, mile down the road lost all power. Alternator was bad, replaced that and battered just to be safe. Now truck won't fire and have zero pressure. Something that could of been tripped during power surge?

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Crank But No Start - Low Pressure?

2005 F250 To date this has been done, some at different times. ARP studs, OEM head gaskets, heads machined, oil cooler replaced, new fuel injectors, reman'd HPOP w/IPR with STC fitting, EGR delete, 4" turbo back and SCT x3 tow tune.

We originally had a leaking injector that gave us issues (Thread is here) but we pulled the cab and went through the motor, installed studs etcetera.
After the rebuild we ran it approximately 1K miles and it ran great, then one day towing a '65 C10 on a 20' flatbed it shut off while cruising down the road, crank no start on the side of the road, scanguage showed ICP was too low to fire the injectors so we towed it back to the shop and replaced the HPOP, still low ICP.

What's the next step of diagnosis? I'll have ICP numbers by Monday, it's been several months since all this happened and I'm currently out of state trying to diagnose. If i remember correctly the ICP numbers were low teens or 20's. I don't know for sure but I don't think we replace the standpipe or dummy plugs when we had it apart, could that be the issue?

My thoughts are either we have a leak in the high-pressure side or low pressure isn't supplying enough oil to build pressure, so in theory, we would want to check low pressure first, correct?

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Ford 6.0L Power Stroke Diesel :: Crank But No Start - Check Engine Codes P0299 And P2262

I just got a new 2006 E-350 van about 4 months a go (my previous 2004 got scraped - found out the fuel line leaving the secondary filter into the engine with clogged with bits of paper (wtf?)... after I decided salvaged it for parts for my new van...).

New van drives beautifully in the last 4 months without problem, but shut down on me on the highway yesterday. No strange noise or anything when it went out. I managed to coast safely to the side of the highway. Unfortunately, I cannot seem to start the truck again and had it towed home. It cranks, but doesn't start.

I have a scan gauge ii this time and it shows the following:

KOEO:
FICM ~48.5V
ICP 0
IPR 14.8%
Sync 0

Cranking:
FICM ~48.5V
ICP ~8PSI
IPR 84.7%
Sync 1

I still have a P0299 and P2262 check engine code from 2 days previous to the above, but this doesn't seem to be related to the no-start conditioning (both turbo related)

So, pretty much, I'm looking at a very low ICP. Some research indicates this is is due to a bad HPOP, bad STC fitting, or a massive leak. Given the really low ICP, can I rule out the STC fitting and leak? Looks like only the LPOP is providing pressure. Is there anyway to tell if the HPOP is dead or not once I remove it?

Anything I should shot-gun replace first? I have a bunch of salvaged parts from my old van in my garage, which doesn't include the HPOP unfortunately.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - No Start / Crank Position And Cam Portion Sensor Codes

I have an 05 f350 6.0 that I recently bought. It was fine until a few weeks ago when it died while I was driving down the road. I pulled to the side and it started right back up like nothing happened and kept driving like normal. Skip to last weekend it did it to me twice but the second time it would not start so I plugged my programmer in and it showed p0336 crank position sensor and cam portion sensor codes (I can't remember the number of the second code) I have read a few posts that said maybe it's the icp sensor so I went ahead and replaced that with no luck. The batteries went dead from excessive cranking which I know isn't very good for my starter but I was getting a little upset.

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