Ford 6.0L Power Stroke Diesel :: 2007 F350 Not Starting - Running Rough - FICM?

I just bought a 2007 F350 6.0 two days ago, so I was giving the truck a good wash today using a electric pressure washer. The engine bay was pretty dirty so I decided to take some soap and a brush to it. After cleaning it I let it sit for a while in the sun to dry. (engine was stone cold). After it had completely dried out I go in and it cranked right up. I let it idle for a good minute-minute and a half put it in drive and pulled away slowly, right when I touched the accelerator it started running rough, so I popped it into neutral and let it idle for a sec but it was still running really rough so I cut it off not wanting to damage anything worse.

I let it sit and tried to start it again, it just turned over and over. I checked the oil level it was good. So I pushed it back into my driveway to figure it out. I took ICP connector out and tried to start it, just turned over and over. took fuel filter out it was just replaced 2K miles ago it looked a little dirty but not super bad. I put that back in. took icp out again and tried to start it and it started but ran super rough and was dumping black smoke out.

I checked back all ficm connectors and they were all connected. I haven't checked the voltage on that yet, but plan to do that tomorrow. the previous owner had the ficm go bag about a year ago and he sent it off to ficmrepair.com and they fixed it for him. also he had the stand pipes and dumby plugs done as well as the stc on hpop. im kinda at a loss on where to go now other than to check voltage on ficm.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2004 - Crank But Would Not Start - No FICM Sync

2004 6.0 Truck has been slow to start and sometimes took a few tries to get it to fire up. On monday the Truck would not start. The FICM was not getting sync. I figured it could be a bad connection to the FICM. I pulled the FICM, cleaned the contacts and reconnected it. The truck fired up. It ran all day Tuesday without incident but wednesday morning it would again not start. Again what was missing was FICM sync. This time disconnecting and plugging back in the FICM did not fix the problem. I have spent the last two days troubleshooting and am out of things to try.

The problem as it stands right now

The truck will crank but not start. Scanner says it has oil pressure, a steady 48v (FICM has new power supply). The IPR sits around 50% when cranking at 1200psi. However, the FICM will not get sync. I have worked my way down and tested both the Cam and Crank sensors from the PCM. The Crank sensor has a resistance of 360 ohms and produces a AC voltage of 500mV when cranking. The camshaft sensor produces 100mV AC when cranking (camshaft sensor was replaced as the original produced AC voltage seemed low 20mV, new sensor produces 100mV). I have tested the camshaft sensor at the sensor and at the PCM connector. This has lead me to believe both the cam and crank sensors are ok and their signals are being probably transmitted to the PCM.

I have tried to check the inputs to the FICM to confirm the signals are getting there. I was unable to find a good pin out diagram for the 2004 FICM but what I found told me the crankshaft was pin 5 and the camshaft was pin 10. When cranking, pin 5 (crankshaft) did not produce a signal and pin 10 (camshaft) had a 200mV DC signal. Despite searching I have been unable to find what the input signals to the FICM should be.

Right now I suspect bad wiring between the PCM and the FICM, or a bad PCM. This is based on having good signals to the PCM, but (what I think may be) a lack of crankshaft pos. sensor signal to the FICM. I am specifically looking for what the crank/camshaft pos. sensor signal at the FICM should be, as well as confirmation/disconfirmation on the diagnosis of bad PCM or PCM-to-FICM wiring

Truck Details
Ford F350 King Ranch 2004 6.0
Truck build date 11/18/2003
350,000 km
Studded
New FICM power supply
Stock truck; don't run any tunes

View 14 Replies

Ford 6.0L Power Stroke Diesel :: No FICM Sync And No Fuel Pulse Width

04 6.0 with no FICM sync and no fuel pulse width. Crank/cam sync yes. All other data is good. Tried known good FICM and PCM but nothing. Had glow plug codes thats it. Found chaffed wires due to mice. Replaced damaged Injector harness still nothing. Fuel pressure is good btw.

View 13 Replies

Ford 6.0L Power Stroke Diesel :: 2005 Excursion Keeps Cranking Over / No FICM Sync

My 6.0 2005 Excursion has been running great lately except for an issue starting last week. I go to leave work and it cranks over-and keeps cranking over. I fire up the torque pro app and see that I have no FICM sync. It just reads 0. I pop the hood and fumble around the FICM connectors. Try cranking again and it cranks and cranks and finally kicks in. I have not had this happen since but am paranoid now that this will occur again in the worst possible place and listen to everyone in the family tell me to get rid of my prize and get a newer truck. I monitor quite a few things on the Torque pro app but could others chime in what I should be monitoring in the meantime to try and solve this issue.

View 4 Replies

Ford 6.0L Power Stroke Diesel :: FICM Sync Taking Longer Than Usual

I've had my 6.0 for 2.5 years now and got really acquainted with what makes what noise, and how long starts took etc. recently this morning, i had a longer start, longer than a normal long start (4-5 seconds). Felt too long to me, but it started and didn't turn it off to try again. Got to my destination, turn the truck off and brough up ICP, FICM, FICM SYNC and cranked and watched.

After 1 second ICP jumped to 600 then to 770 and 2-3 seconds later FICM sync finally read 1 and it fired. What can be causing the sync to take so long? I have had intermittent no starts before, maybe 4 in the 2.5 years i've had it and every time i have pushed on the fuse blocks by the driver batteries, and also pushed on the FICM connections to make sure everything was okay. That seemed to always work.. But no amount of pushing on them are solving the long start that is happening...

View 3 Replies

Ford 6.0L Power Stroke Diesel :: 2007 - Cranks But No Start - FICM / Cam / Crank Sensor No Sync

2007 6.0l cranks but no start. Read all the forums and I think I performed all the checks. Getting a ficm/ cam sensor/crank sensor no sync. I'm also getting 84.70% at the ipr while cranking. Do I have multiple problems? Watched videos on either the ficm or ipr percentage but not one that had both problems. Getting injector clatter and fuel pump runs. Didn't see anything obvious with the harness.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2004 F350 - Low FICM Voltage Under Acceleration?

Pulled the trigger today and bought a 2004 F350 DRW King Ranch with 200000 miles. Using Forscan Lite on my iPhone, KOEO FICM voltage was right at 48. During start it went up a bit. While out for my highway road test for EOT/ECT differential (never went above 10 degrees).

I noticed that the FICM voltage would drop to the bottom of the Forscan scale (40 volts) when I was accelerating and then go back to 47.5 when I reached my cruising speed. Is this normal?

Batteries are brand new from Ford. I didn't notice the battery voltage. Truck seems to run great to me, but this is my first 6.0. I also got DTC's for all 8 injectors saying Injector Circuit Low.

View 6 Replies

Ford 6.0L Power Stroke Diesel :: 2005 F350 - Seems Like Fuel Shut Off - FICM Smoking?

2005 f350 6.0. I was driving my truck and it seemed like someone had shut the fuel off to truck ! i had it towed to the house and was doing research and watch a video on checking the ficm with a volt meter..when i touch the positive post from meter the ficm started smoking and sizzzling...but back tothe truck when i try to start it i have no pre warm up sounds coming from the truck and the truck just turns over strong ..no start...i was going to replace the ficm but didnt want to spend the money to fry another if that is not my problem..also the # 5 fuse under the hood keeps blowing.

View 5 Replies

Ford 6.0L Power Stroke Diesel :: 2003 F350 Starting Loosing Power / Wouldn't Even Go Up To 15 Mph

I have a 2003 Ford F-350 super duty 6.0. A few weeks ago it starting loosing power, it wouldn't even go up to 15 mph. It now won't even move. There is 0 power. When I press the gas the motor bogs down to a very low idle and wants to die. I also had recent trouble with it starting. It would wind up to a very very low idle and about a minute later it would crank up to full idle. I changed the fuel filters (on top of the engine and under the cab) and also changed the fuel pump under the cab. After that I still have no power when pressing the gas it will still act like it wants to die.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2007 F350 - Driveline Vibration Starting At About 45 Mph

Truck is an '07 F350 Supercrew, 8ft bed, SRW, 2wd. I bought the truck last month and noticed a low frequency driveline vibration starting at about 45 mph and is noticeable to about 65 mph. Feels like a bad u-joint. So I pulled the drive shaft (two piece) and checked the joints. They seemed find so I sent it to a commercial truck shop that does driveshaft work. Had the joints replaced and the shaft rebalanced.

Re-installed drive shaft and went for a test drive. No real change in the vibration. The hangar bearing seemed fine so it wasn't changed. Doesn't feel like a wheel out of balance. My experience tells me its a drive shaft.

View 8 Replies

Ford 6.0L Power Stroke Diesel :: 2007 F350 - Crank For About 3 Seconds When Starting

2007 350 the truck sat overnight (15 hrs) I went to start the truck and it had to crank for about 3 seconds which is abnormal for my truck?? It was about 80 degrees outside. Is there any reason for that?

View 7 Replies

Ford 6.0L Power Stroke Diesel :: 2003 F350 - Truck Not Starting When At Operating Temp

The other day, I started having problems with the truck not starting when at operating temp. Went for a drive and stopped a a scenic overlook, and spent about 30 minutes taking pictures. Went back to the truck, and it wouldn't start. Outside temp was about 95 degrees.

I tried for about half an hour to start it, but all it would do is turn over. There was a work crew there with their heavy machinery, and I was able to borrow their starting fluid. One quick squirt into the intake, and it fired right up.

Although I do have an oil leak from the right valve cover, when I checked the oil, it was just off the full mark. The truck was parked on a slight angle with the driver side being about a foot higher than the passenger side.

2003 F350 w/6.0, 180,000 miles

View 14 Replies

Ford 6.0L Power Stroke Diesel :: FICM Code / Low Voltage

I replaced injector couple weeks ago. I hooked up to livelink thru sct because it was throwing a low voltage for ficm code. It is staying at 48 volts tho. I don't see any voltage from my glow plug relay, and I have a low voltage for my egr valve. Is it just bad luck that everything broke at once or is there a fuse or a connector that I forgot to plug in.

View 10 Replies

Ford 6.0L Power Stroke Diesel :: Jerk When Going Down The Road / FICM Going Bad?

If my ficm is going bad will it cause it to jerk going down the road and spit and spudder going down the road..sounds like injector but it aint smoking at all.. I think there;s a recall for the ficm for my truck too.. f250 2004 6.0....

View 3 Replies

Ford 6.0L Power Stroke Diesel :: Crank / No Start - Bad FICM

2003 6.0, all stock. Crank, no start with an occasional sputter when it actually shows FICM SYNC = YES.

It had the following relevant DTCs when I scanned it:

P0261, P0270, P0276 and P0279 - Cylinders 1, 4, 6 and 7 - Injector circuit low
P132B - Turbocharger/Supercharger boost control A performance
P2614 - CMP Open circuit
P2617 - CKP Open circuit

CMP/CKP SYNC transitions to and maintains YES while cranking, however FICM SYNC transitions back and forth between YES and NO while cranking. When it transitions to YES, a cylinder or two will fire when FIPW comes up, but FICM SYNC almost immediately transitions back to NO.

Based solely on the scan tool results, Cranking shows IPR DC at about 50%, ICP PSI ~1500, ICP V ~2.0. These are stable and steady. FICM main power is at 49.5v and drops to 49.0 when it fires the occasional injector while cranking. RPM reads above 150 while cranking.

I'm thinking that since CMP/CKP SYNC stays YES and is stable and RPM reading is consistent, the CMP & CKP sensors and circuits are most likely good. I'm thinking with the codes for injectors 1, 4, 6 and 7 it probably points more toward a FICM issue.

Another thing that may or may not be relevant is the pre-cycle clatter sounds off to me. With an ambient temp of about 70F, the pre-cycle seems to repeat 3 times. The second and third cycles sound worse than the first. This is in the video below.

I work on far more 7.3s than I do 6.0s, so I'm looking for anything I may have overlooked, a second/third/fourth opinion, or if there's a flaw in my logic for someone to point it out.

6.0 No Start - YouTube

View 14 Replies

Ford 6.0L Power Stroke Diesel :: FICM Has Been Dropping To 44v Occasionally

My ficm has been dropping to 44v occasionally so I have ordered a 270a alternator from Ed at ficm repair along with the complete battery cable kit. I also took ends advice and bought two new odyssey 65 series batteries. I went with bpd 6phase ficm though because I like the idea of the extra phases to share the load and back up the 4 primaries. I am also doing the blue spring upgrade while under the hood as well.

So my question is this.... My truck is bone stock no mod 53k mi. The bpd ficm can be set to 48,53 or 58 v. I do not see the need to do 58v but have seen a lot of guys doing the 53v option. What is the advantage of 53v? I know if you run 220 thru a 120v light bulb it will burn bright as hell for a little bit till it blows, is this the case with running a higher voltage ficm? Will it eventually wipe out injectors? Or even the ficm processor board? Should I just stay at 48v setting?

View 14 Replies

Ford 6.0L Power Stroke Diesel :: Won't Restart FICM Drops To 0?

This is the second time this has happened to me . Truck runs fine shut it off go to re start and it's a no start. I can watch the ficm volts drop to 0 from 48.5. Then it's 0 until it decides it gets power again?

View 8 Replies

Ford 6.0L Power Stroke Diesel :: FICM Going Out - Voltage Dropping

I'm afraid my FICM is on its way out. I'm getting voltages dropping to 46.5V about once a minute. Never goes below that. Then it'll bounce up to around 48.5. It gets low when I have to rev up and always coincides with the main voltage dropping to around 12.9V.

Now for my battery condition. They are about a year old. I think I have one with a bad cell. They'll drop into the low 11V range while cranking after glow plug light goes off. While driving, the main voltage never gets below 13.1 except for very short periods ... which coincide with the 46.5V output on the FICM. Gonna have them tested separately at advanced auto and see on has a bad cell.

So, is my FICM starting to go? Second question. What do I tell the folks at Advanced Auto about replacing both an not just one? I suspect they'll want to argue about it with me.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: Power Loss - Died - FICM?

So, I was on a road trip to Arkansa from Missouri when my truck started loosing power and eventually just died. After I tore through some stuff, I realized the ficm was just floating around off the brackets and even better yet, missing the top cap where you voltage test. And to my great luck, there was a small coolant leak that dripped it's way right into it.. So now I'm looking at replacements and it looks like I'm going to go with the Bulletproof Diesel ficm. But my question is, can I just swap them out and go.? My truck is tuned with an SCT tuner and was tuned up when it died. Should I tune it back to stock before I put a new one in or put the new one in and then put it stock and retune it after that.? Or is it more complicated than that and I should just let my mechanic deal with it.?

View 12 Replies