Ford 6.0L Power Stroke Diesel :: Got EGR - Installed Oil Cooler - Crank But Won't Start?
Long story short: Got EGR Cooler and Oil cooler installed last week. New headgaskets and bolts. New down pipe. New orings on injectors. HPOP was installed 3 months ago before any of the above work.
Truck drove great for about 100 miles. Then stalled at a stop light. Restarted it. Drove another 10 miles. Truck then dies on me at 25mph. Wouldn't restart immediately. 10 minutes later it started. I drove it back home (couple miles). When i hit the last stop light, the idle immediately changed to crap. Very rough. Got home and parked it and since then I have not been able to start it.
I changed the EGR Valve, tried to start it and it wouldn't. Changed IPR Valve. Put all back together. No start. Cranked beautifully. But doesn't sound like it's taking fuel. note - no buzz/clicking from injectors and no fuel pump noise.
Here are my readings. FICM Sync - 1. I am stumped. I did recommended KOEO, checked emergency fuel switch reset, batteries are at 13.5 avg, checked harness wires and found one connector that wasn't snapped in cause the retaining clips were broken. Getting this connector replaced. Found another wire below chaffed. It is on the intake manifold. what is it for and could this be my problem? Pic below? This is where it connects to intake chaffed. The top of the two wires where they go into the connector were twisted around each other. Maybe wire to wire, maybe not. Would this cause my injectors to not buzz or fuel pump to not come on???
Ford 6.0L Power Stroke Diesel :: Truck Won't Start / Crank After Oil Cooler Rebuild
Had to do the icp sensor originally. went in from the top and discovered my oil cooler was failing too. so i did that. with weather (too tall to fit in the garage) and life getting in the way it's taking me 2 months a little here n there to actually get it done so she's sat for a while. yesterday was moment of truth to get it started again. the batts were old before i started working on it. so i replaced those yesterday.
I've tried and tried to get it to start and it won't turn over. it did for one tenth of a second try. nothing since. I saw that my shifter wasn't exactly in park so i wiggled it and tried to crank it again and now it won't even crank. I have a feeling somehow the transmission isn't reading in park or neutral so it's refusing to crank. I really don't want to tow it.
Ford 6.0L Power Stroke Diesel :: Changed Oil Cooler And Welded EGR Shut Now Crank But No Start
Swapped a new oil cooler and welded Egr shut. Truck ran fine the first 3-4 times I started it except for exhaust leak at the y-pipe/turbo connection. Tried to start it today and it started then ran real rough, blowing whit smoke. Now it will not start at all and blows whit smoke. The only codes I'm getting are egr codes that I've always had due to having the 05 and up intake elbow and the egr turned off via sct. What could be the issue?
View 8 RepliesFord 6.0L Power Stroke Diesel :: 2003 F250 - Truck Won't Crank Anymore After ICP / Oil Cooler Repair
2003 250 superduty 6.0 ... I had to do the icp sensor. I went in from the top and discovered that the oil cooler was failing also. Replaced the icp and the oil cooler. Got it all back together. It would crank but wouldn't fire up. it did try for a about a tenth of a second. that's as close to firing as it got. The shifter has been loose. i ran it through the gears and the back into park. now it won't even crank.
Took the starter in to have it tested. it tested fine. Went to put it back on the truck. With no real force tightening the electrical connection it just snapped off the solenoid. put a new solenoid on it. Still no crank. Checked all related fuses and relays. They all seem to be good.
When I turn the key to on I get the buzzing noise and everything. Been through a lot of the no start check list. I don't have the ability to quite test everything. But what i can check. i do have an obd2 scanner. I cleared the code for the icp. I don't have any other codes showing. I have tripled checked that. After the weekend I am going to have to give up and take it in I think.
Ford 6.0L Power Stroke Diesel :: Possible Plugged Oil Cooler Or EGR Cooler?
I have a 04 that has 153k on it. 4" cat back exhaust with no cat. SCT tuner running a custom street tune. New FMIC with the extra tune on it. Head gaskets where done at 90k along with ARP studs. EGR cooler, The oil cooler was cleaned, New coolant tank. 1-new head and The cooling system was flushed at 90K. All done by the dealer along with some other items. Installed a bypass coolant filter at least 60k miles ago.
I have been having a no heat issue sometimes at idle this past winter and a mystery loss of coolant. I replaced the cap with a OEM one. I did a vacuum test on the coolant it held at 25 inches for well over a 1/2 hour. Pulled the egr valve it looked somewhat like tar inside not 100% dry. At startup it sometimes blows some white smoke and other times it's black smoke. I've had the scan gauge on for the last week to check my deltas.
Running 65mph the deltas stayed around 10 degrees diff.
Running 70mph the deltas stayed around 14-16 degrees diff.
Yesterday just running around rural roads 55mph and under the deltas stayed around 10 degrees diff.
I have not found a lower pressure gauge to do a coolant pressure test.
It does look as though it has burped the cap. Because of the deltas I'm thinking a plugged oil cooler my be the problem.
Ford 6.0L Power Stroke Diesel :: 2004 - Code P2284 After Oil Cooler Work?
I have the later model 2004 F250 6.0 (built May 2004). I have owned it since new. It has 157K miles.
My newest problem comes after I did oil cooler work. I know everyone points to the IPR and/or ICP, but my readings seem strange to me.
About three weeks ago I replaced the oil cooler with a Bulletproof remote unit that uses the factory oil cooler. During the job I removed and installed a new Ford IPR sensor and added the improved screen to it. I removed and installed new Ford water/oil temp sensors, a Ford low oil pressure sensor, and a Ford ICP sensor (in the pax valve cover). I also installed the improved turbo feed line and turbo drain tube. I rebuilt the oil filter/fuel housing and installed new o-rings and the blue spring. I have the dual alternator set-up and had been running the lower alternator unplugged for the last several years. (I know I know). So I swapped in a reman alternator.
I managed start-up after running batteries dead a few times. During the drive I felt idle speed jump up by itself a few times while at low RPM. I felt an unusual skip or two in the motor but the power seemed ok. I accelerated and the truck pulled fine. At highway speed I heard what sounded like the engine hitting a high rev and trying to cut out, but it was very mild. I noticed this first at 2000rpm, but it may have not been pronounced enough for me to notice it at lower RPM. When the cut-out occurred strongest I slammed the throttle down to see if the problem would worsen, but the truck accelerated well with no cut-out, but when I eased off the throttle at higher RPM the cutting out returned. My Banks IQ showed P2284.
I installed 2 new batteries and replaced the ICP pigtail and soldiered it. That had no effect. I put the old ICP sensor back in. That had no effect. I borrowed a Snap-on Solus Edge scanner to test the truck. I would add that the truck starts up as quick as it has always started; 3-5 seconds.
Scanner results:
Key-on, engine off, ICP (voltage) reads .25, IPR reads 15.
During the crank sequence (before engine start), on a freeze frame, RPM is 157, ICP(voltage) reads 1.04, IPR reads 21, ICP pressure reads 768.8 psi. That seemed kinda normal.
Engine running at idle RPM, I read ICP (voltage) 1.2, IPR 15, ICP pressure 863.1psi. That seemed okay.
I drove the truck with a cleared code and noted that something occurred to change my readings. Before the change while driving under a short heavy acceleration to 54mph, I noted these readings: 3533rpm, ICP (voltage) 3.77, IPR 60, ICP pressure 3400.1. I eased off the throttle, stopped the truck, and noted an uncommanded REV-up by a few hundred RPM and back to idle. It was a quick burp. Afterwards ICP pressure and IPR readings went strange and the code 2284 came up. Looking at the graphs over time, RPM, ICP pressure, ICP voltage, and IPR all follow a similar curve---until the REV-up occurred.
The scanner next showed that as I mildly accelerated to 1705 RPM (about 15mph) graphs showed ICP voltage, ICP pressure, and IPR went up. But when I let off the throttle ICP pressure became fixed at 869.9. I continued to drive the truck.
The truck accelerated fine as it had under previous runs. The Scanner shows that although ICP pressure remains fixed, the ICP voltage climbs and falls with RPM. With RPM ranging from 630 to 1800, IPR holds at about 30. Then under a very heavy acceleration to 44mph, ICP pressure began to increase above 869.9, then followed ICP voltage upwards. ICP pressure climbed to 3479psi with an ICP voltage of 4.64. At that moment IPR read 69%. That seemed normal until I let off the throttle. Then ICP pressure drops back to exactly 869.9 which I assume is some sort of PCM-induced value.
It is during this time at higher RPMs I can hear the engine-cut-outs, but they are mild and the engine still responds to heavy acceleration. I have accelerated full throttle to 100mph and saw max boost values of 29psi (stock program). On engine shut-down and restart the problem seems to reset itself and the truck will run normally for a bit before the failure occurs.
To correct the problem I have removed the banks equipment. There was no change. I have ordered the ICP short connector that will allow me to test actual voltage on the ICP while the engine is running. I plan to soldier some wires and run the meter into the cab for testing.
The scanner reads a desired ICP pressure as well as the actual ICP pressure. When the failure occurs both the desired and actual read 869.9 at less than heavy acceleration.
The scanner also reads desired RPM as well as actual RPM. Desired RPM remains pegged at 640rpm all the time.
Also, engine running the FICM voltage in is 13.5 and voltage out was 47.5.
On the very last test run I got two new codes: P2138 and P2140. I had run the truck with my foot on the floor on that test. Is this a glitch or does this play into my problem?
Ford 6.0L Power Stroke Diesel :: Bulletproof Diesel Oil Cooler
What is the consensus on this setup? Is it worth the money? Or is it more hype than function? Their logic behind it definitely seems to make sense.
View 11 RepliesFord 6.0L Power Stroke Diesel :: 2004 - Crank But Won't Start?
I have a 2004 6liter. I parked one day two weeks ago and a went out last week to move it and I will only crank over. No fire No start!!!! Have new batteries. New fuel filter and have fuel coming in to the fuel bowl. I have gone over the harness, checked my fuses. I do not have a reader or scanner. Any recommendations. I want more than just a code scanner.
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2004 - Crank But Won't Start?
ok, so after all the work done (headgaskets, head bolts, egr valve, ipr valve, egr cooler, oil cooler, blue spring kit, new ficm injector harness connectors), this is what I'm left with on start up. I am now getting no SYNC -0
I had ficm sync before i changed the connectors on the injector harness (last thing i did besides blue spring kit). Has this motor turn this way? And my glow plug light now comes on during and post crank along with a weird fuel light with 3 teardrops I've never seen before. I need to check this out.
48.0 ficm KOEO, 48.3 crank
IPC 3 KOEO, 1100 crank
IPR 14.1 KOEO, 46 crank
IPC volt .23 KOEO, 1.23 crank
Passed bubble test
Ford 6.0L Power Stroke Diesel :: 2004 - Backfired Now Won't Crank At All?
I have a 2004 f250 Super Duty crew cab. it was in a front end accident.I will able to drive it over 600 miles home and it ran for a few weeks until one day at the gas station I tried to start it and it backfired.ever since then it hasn't been able to fire up at all. It will not crank a full turn at all. I was told to start with pulling glow plugs and if there was oil on them, then either my crank shaft is siezed up or I need new head gaskets. I have rebuilt many gas motors over the years, but this will be my first diesel. My question is, at what point should i be looking to buy a new motor?
View 9 RepliesFord 6.0L Power Stroke Diesel :: 2004 - Crank But Won't Start?
2004 6.0 truck ran fine parked it, went out next morning and has been a crank no start. Brand new ficm put in today. Also scangauge readings while cranking.
IPR DUTY 30%
ICP -1000+
ICPV-.2 and rises
FICM-49.5 Never drop below 48
FICM LOGIC-11.5V And it also drops to 9 volts cranking
FICM SYNC-Yes
CAM/CRANK SYNC-Yes
I can here fuel pump running and have checked the bowl and fills in 3 second, also have held valve down in oil filter housing and it fills up in 4 seconds. Oil level perfect half tank fuel .. Also I get no smoke from tail pipe while trying to crank. Acts like it not firing or has no fuel... Driving me crazy been working on it for three weeks.
Ford 6.0L Power Stroke Diesel :: 2004 - Crank Up Then Die With No Codes?
ok i have a 2004 6.0 that has been a pain for the last 3 months so much so that i have replaced all the injectors,fuel pump ,water pump ,ficm, batterys , now 4 days ago i was driving and the truck stumbled for a second but i brushed it off as maybe I still had air in the fuel and the truck drove as it should .. now fast forward 2 days and whil driving it just died so I put the shifter in nutral and it fired right up in 2 seconds then it runs as it should for about 10 minuets then it died again and fired right up .. while i was turning around it died 3 more times but would crank and run then just 3 miles from home it died and would not crank . when I got the truck home I hooked up my computer and had a cam position sensor code so it sat for about 3 hours and as luck would have it it fired back up and run fine i once again checked it and the same code was there now its today and I once again fired up the truck and i checked every wire for chafing and I could not find any i even checked it while running and nothing so I drove all over the yard and the truck run great until it reached a temp of 191 at which time it shuttered and died I could crank iit back up then it would die again but now I have no codes and my icp and irp seem fine here is a screen shot while the truck is running.
View 4 RepliesFord 6.0L Power Stroke Diesel :: 2004 - Crank But No Start?
Just installed lots of new parts on this late 04 6 liter HPOP, Stand pipes, nipple cup orings, head gaskets. and now she wont go. Just cranks. Doing an air test now, should I be able to hear anything form the oil fill tube? It builds oil pressure just not right away, I did have an icp code. but has gone away as of now (p2285). What's consider a long crank time?
View 3 RepliesFord 6.0L Power Stroke Diesel :: EGR Cooler Is Bad
Just found out that my EGR cooler is bad. How big of a job is this/how much down time if a compatent tech is doin the job?
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2004 F250 - Crank But No Start
I have an early 2004 F 250 6.0 that just quit one day and haven't been able to get it started since then. I have tried to follow the No Start checklist...
I have no aftermarket mods or tunes.
I have changed the fuel filters, made sure that there is fuel in the tank and made sure that it is getting fuel.
I have un-plugged the ICP and still no start.
When I turn the key on it goes through the regular sequence and I hear the injectors (sounds like it's doing a buzz test).
When I try to start it, it cranks over, but I hear a good bit of clicking coming from the fuse/relay panel under the driver's side dash.
I have inspected fuses/relay and dont see anything smokingly obvious.
I installed new batteries, but no joy.
While trying to start, it sounds like it may actually do it for a second, and then I get a noise from the starter.
I bought a scanguage and added the PIDs that I found searching through the forum and here are my results.
ICP key on = 0.23 ICP while trying to start = 1.30
ICP Voltage (Volts)
TXD: 07E02216AD
RXF: 0462451606AD
RXD: 3010
[Code] ....
Camshaft & Crankshaft Sync = This is erratic; it will flash 1 and immediately go away. The thing is, I don't know which sensor should be replaced.
Ford 6.0L Power Stroke Diesel :: 2004 F350 Cutting Out / Sometimes Won't Even Crank
About a month ago my truck was cutting out at one point it wouldn't even crank, got it going took it to the shop found my driver side battery clamp cracked, replaced it aswell as the egr valve because I had a p0401 code. Valve was pretty gummed up. Now recently it started doing it again. It cut out and it started right back up then later that night drove it two blocks and died, turn the key on and my glow plug light stayed on and wouldn't crank, was checking over all my connections and nothing seemed to be wrong. And then randomly it seemed like everything reset and my injectors would buzz, glow plugs cycled and fuel pump kicked on and started right up and drove home.
I replaced the pcm relay because one terminal looked to have gotten hot. Let her warm up in the driveway and she cut out twice but started right up. Checked over the connections again, replaced and cleaned both batteries, took it for a drive and no problems, later on started up again and let her warm up and cut out again, this time I got the p0401 code again. (Egr insufficient flow). I'm at a loss not sure where to keep going. It's an 04 f350 with egr delete, banks turbo and intake, with edge juice with attitude tuner on level 3 never switched levels around. And some other add on and mods that could make the list go on.
Ford 6.0L Power Stroke Diesel :: 2004 - Crank But Not Starting Once Warmed Up
I have an 04 ford 6.0. It is an 03 model. It has 165xxx miles. It fires right up cold but, once warmed up it will crank but not even try to start. A little starting fluid and it will fire right up. I sent the FICM in and had it tested and it is good. I put in new 850CCA batteries and a 185 amp alternator so my voltage is good. I changed the fuel filter and the oil/oil filter, synthetic 5w-30. It isn't throwing any codes. I am really hoping it's not the HPOP but, think it's probably that or related to it.
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2004 F350 Crank But No Start
I have a 2004 f350 6.0 powerstroke i recently fixed a oil leak in my remote oil cooler and after I was finished it ran fine and ran fine for a few days I noticed yesterday it had a bit of a rough start and some today but would start and run normal. Started the truck this morning and drove it a bit and then let it sit while I went to the dentist came back out and truck wouldn't start. I am getting 200-330 icp with the ipr cycle at 88.5 ficm sync is good and colts are at 12.5 unplugged icp sensor to see if it would start after that and it disnt start so I ruled that out.
I'm currently waiting on AAA to bring my truck home for me but trying to make sure I'm right to start working on it tomorrow. I am thinking the ipr valve is clogged. Am I right to think this may be the issue? When I first installed my remote oil cooler I had the same issue crank no start turned out to be the ipr valve was gunked up and I ended up replacing it 300 dollars later. Then it started and everything was fine. So basically am I right to start at the ipr valve or should I start somewhere else?
Ford 6.0L Power Stroke Diesel :: 2004 - Crank But Will Not Start - No Codes
I've got a 2004 6.0 4x4 broke down in Gillette WY that will crank but won't start. We've had a cert. Ford mechanic bring out the computer first time it showed the IPR valve so that was replaced. Now it's not throwing any codes. We had it running for about 2 hours a week ago but the next morning it wouldn't start again. We're at a loss of what else to check. Here's what we've checked & replaced so far:
2 new batteries
New ICP Sensor
New IPR Valve
New #6 Injector
New Cam Sensor
Checked all fuses and relays
Oil is good
Coolant is good.
High pressure fuel test checked ficm 48 volts as it should be.
It's not the hpop because oil pressure stays up when cranking for fifteen seconds.
Cleaned secondary filter housing.
All filters are good.
Checked fuel pump it's good. ....