Ford 7.3L Power Stroke (1999-2003) :: 2000 - No Voltage At Plug When Brake Pedal Pressed?
Installed Tekonsha P3 on my 2000 F350 I used the recommend pig tail easy hookup when I press brake pedal no voltage at plug but when I move the manual lever I get voltage. I believe the stop light switch activates it. The fuses all check out. I did have a Banks engine brake installed by their people I don't know if makes a difference
View 8 RepliesFord 7.3L Power Stroke (1999-2003) :: F350 Stalling When Accelerator Pedal Is Pressed And Released
I have an issue with my 1999 Ford F350 7.3L diesel and stalling when the accelerator pedal is pressed and released.
Background: Initially the truck would not start, and from there here are all the things that I found wrong and replaced. (keep in mind that I troubleshot all the issues and every part that was replaced was proven faulty)... Starting with the glow plugs, all but 3 were faulty and not making a connection to ground. (only one broke off in the head, but I was able to get it out with out getting anything in the cyl)..
Valve cover gasket and harnesses, this is to include replacing the connectors on the engine harness cause both sides of the connectors were broken. The ICP was leaking into the connector and breaking the connection to the PCM, so the connector was cleaned and the sensor replaced. No issues from that now.
The IPR was replaced cause the oil pressure was erratic and not stable when I had my pressure gauge hooked up testing the pressure. After that was replaced the pressure was ok, and it climbed with RPM's and fell back down like it was suppose to. I could not get the PSI up to 3000 PSI even at full RPM's, but it did not drop past 600 psi.
The fuel tank was recently replaced, and all the fuel was removed and "fresh/good" fuel was put in. The fuel bowl was cleaned out and the filter replaced. (the fuel bowl did have a lot of crap in it like rust and dirt). Fuel pressure was at 95 PSI last time I checked, which is higher than the recommended 60 to 65 PSI.
That being said the engine did start and run, but was very rough and missing. So I did all the injector o-rings. Some o-rings were starting to split, and others were not sealing like the copper washer on the injector tip. I could tell by the amount of crap in the end of the injector. ( not the tip, but where the injector contacts the injector cup. There must have been water in there or something cause that part had all kinds of crap around it)
The engine smoothed out after a couple day of running it, but it would still stall when it was cold. The block heater was replaced cause it was falling out. The oil was changed and the filter too. The CMP sensor was changed just because I know they will cause the engine not to start. I had a "known good" truck that I can swap part to and from, and I did a lot of that thus far.
Swapped the IDM, PCM, EBP sensor, MAP sensor, all relays inside the engine and in the cab. I was looking for the barometric pressure sensor, but from what I have read thus far that is a calculation in the PCM between the MAP and the EBP sensors. The diode to the PCM is good,I checked the harness for rubbing by the 42 pin connector and by the LF fender but I did not find any chaffing or rubbing on any wires. The ECPR was wired together, so I fixed it so that it is no longer that way, and the waste gate for the turbo was wired open. I took the wire off and made sure the linkage worked and it did move. I tried to lube up the valve in the turbo for back pressure, but I'm not sure if it worked or not.
I also swapped out the oil pressure sensor and the oil pressure temp sensor on the HPOP Reservoir, and blew out the EBP sensors tube. (air went straight through the tube with no restrictions.) I did a buzz test and all the coils checked out ok. I also did a contribution test and only three cylinders were identified as having some kind of issue. (but this is not enough to cause the engine to stall..) The only current codes that I have are the air intake heater, and the EF feedback not detected. Neither of which would cause the engine to stall in my opinion.
Symptoms:
When cold: The engine will start and idle just fine, but when the accelerator is pressed and held to 1000 RPM's the engine will sputter like its missing and surge up and down between 500 and 1100 RPM's. If the accelerator pedal is pressed quickly the engine speed to increase then fall down and stall. It seems as if the PCM is shutting down and starting back up. ( Like the key is turned off and then back on quickly, but the engine doesn't recover)
When warming: This issue becomes more erratic, but when hot the engine is fine. No issues, and it will drive all day long with no hesitation.
The truck has over 200K on it, but I know it will go more! It is a mannuel tranny, and is a 4X4, and I love it, I can't get ride of it just yet.
Ford 6.0L Power Stroke Diesel :: 2003 - When Cranking Low Oil Pressure Comes Up On The Gauge
OK so here is what is going on in my world. I have an '03 F-250 6.0 Crew Cab 4x4, with an Edge programmer and 4" MBRP exhaust. About 3 years and only 20,000 miles ago I changed out the HPOP, O-rings on the rails, all new O-rings on the injectors, blue spring in the fuel pump, IPR valve, EGR valve and a number of other new seals in my high pressure system. The truck has run great since then. I cleaned out my turbo about a year ago and it has been like new.
Now for the fun part. About a month ago it has been cranking a little longer when hot than it should, but not too bad. About 2 weeks ago even though it starts fine in the morning, it is just completely gutless out of the driveway until about a block away the turbo spools up strong and it runs great. It has run perfectly during this time once it is warmed up a little bit. Saturday it left me stranded in a parking lot cranking with no start. It had been sitting for about 2 hours.
I got towed home and plugged in my SGII and it shows my ICP at 345 when cranking hot. Once cold it starts up and runs great, but won't start again once hot. I changed out my IPR valve with a used one that I had on the shelf that I took out when I did my HPOP. No change. The FICM has 47 volt while cranking and 49 when just ign is on. Batteries are very strong and it has a new starter. When cranking the low oil pressure comes up on the gauge. Not sure where to start and I am frustrated. I have had this truck for 9 years and it is in great shape. It only has 138,000 miles.
Ford 6.0L Power Stroke Diesel :: 2003 F250 - Fuel Gauge Inaccurate
I just got a 03 f250 cc lariat with the 6.0, the truck sat for a month and a half before I picked it up, I got in started and the fuel gauge showed over half and the miles to empty was accurate and the temp was as well, about half way home the gauge dropped below empty and the fuel light turned on, then the miles to empty went up to 455 and the temp showed 67 when it was 92 out. I have read other post with these problems but no one has a solution, people have recommended techron for the fuel sender, but techron is not recommended for diesel...
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2003 - Fuel Gauge Lower Than E Point?
I've recently brought her back to life after a couple months of delayed loving due unforeseen reasons. And now the fuel gauge is completely under the E marking! I'm fairly smart and have looked some things up from other forums just trying to get a one on one response of that makes sense. "If were in the military you will understand" please break it down Barney style!! Not saying I'm dumb just want a good understanding
View 10 RepliesFord 6.7L Power Stroke Diesel :: 2003 - Fuel Gauge Reads Empty Even After Filling?
Fuel gauge goes back to empty when I fill the truck all the way up. It goes back to full once I have used up 2 gallons ( from 36 gal to 34 ) on my 2012 F350. I also had a similar issues years ago with my 2003 6.0L .....
View 4 RepliesFord 6.0L Power Stroke Diesel :: 2003 - Exhaust Smell In Ventilation System When Romps On The Pedal
Usually in the OBS 7.3 but a buddy of mine with a 2003 6.0 is having some issues. When he romps on the pedal but when he does so he claims he can smell exhaust in the ventilation system. I rode with him and smelt it as well. So I inspected all exhaust clamps and piping as best I could and did not notice any soot or leaks while running. I don't know if it pertains to it or not but his heater only works on defrost.
View 4 RepliesHonda - Accord :: 1999 - Engine Dies When Pedal Pressed Down / Revs And Then Quits When Pedal Is Pressed Slowly
Ok, did an intake manifold cleaning on my 99 Accord the other day, and now I have problems...
Long story short, some time ago my car started to have a very rough idle. Took me awhile to find the problem. Turned out the air hose, between the filter and throttle body, had developed a big hole on the underside. So I replaced it and while I was at it used some throttle body cleaner, spraying into the intake manifold chamber. Lot of junk blew out the tailpipe. The car ran much better, but the idle could still be a little rough. I ran it that way for awhile, and finally the other day decided there was probably still some junk in there and it was time to really clean it out. So I took ff the throttle body and intake manifold housing. There was a lot of junk in there! The small intake on the passenger side was completely clogged shut. (I understand this isn't surprising on these cars.) I used a bunch of rags and 2 cans of Valvoline throttle body cleaner and a lot of elbow grease and cleaned it out. I was thinking to myself that whatever I didn't get with the rags flushed through OK, but I didn't want to take the whole intake manifold out.
So I put it all back together. (I took a video before I started, so I'm pretty sure it's all back together right.) But now I have problems. The car starts. It idles fine mostly, but can be a bit rough. But the trouble starts when I put the pedal down. If I do it in Park, well, if I push it quick the engine just dies. If I push it slow, the engine revs then quits, revs and quits, over and over. Similar if it's in gear. If I push it hard, the engine stalls. If I push it gentle, it revs up, but chugs along a bit.
I've run some seafoam through it, thinking it was clogged up with all that junk, and sure enough, lots of smoke comes out, but nothing is improving so far. What have I done wrong?
Ford 6.0L Power Stroke Diesel :: No Response When Pressed The Throttle And Started To Move At Signal Light
2003 F350 6.0 cc 4x4 with 291k... Not sure if I have a problem or not, it happened at a signal light: The light turned green, I pressed the throttle and started to move. As I pressed more, there was no response. Second later it took off and I have had no more problem. What the cause maybe?
View 1 RepliesFord 6.0L Power Stroke Diesel :: 2004 F350 - Missing Like Lost Injector And Losing Power
I have a 04 F30 4x4 with a sick 6.0 power stroke. It has 230k on the mileage and ran good. I was driving at speed when she started missing like it had lost an injector and loosing power. The RPM's dropped under 1000 so I had to pull over off the highway. When i pulled over and put it in park it shutoff. Tried several times to get to start but after 10 minutes it started up. I drove about 2 miles and it started the same process. This went on 2 more times before I was able to finally limp home the 40 miles.
It never shut off again but ran very poorly. I put a new valve in and when I tried to start it just mad a pound clunking/clacking noise. The repair shop put a starter in it because it had stopped engaging and was going to ruin the fly wheel. I looked at it and it was eaten up pretty bad from trying to get the engine to turn over. So now all it will do is a single clunk and will not turn over. He says it could be a bad injector that flooded a cylinder or blown up in the bottom end. He did take serpentine off and still no go.
Ford 6.0L Power Stroke Diesel :: Missing Only When Engine Up To Temp
To start off. I have a 2004 F350 with the 6.0 in it which just had a top end rebuild done on it due to the head gasket blowing on it. During the rebuild the EGR cooler was also deleted, ARP head studs, Heads were milled down to make them flat (shop said they had to take 9 thousands off to do so), new up pipes installed, new back pressure sensor installed due to the plug head snapping off, new glow plugs, new glow plug rail harness, oil rail rebuilt due to bad o-rings on the ball tubes, injectors were installed with all new seals and had polished the spool valves hoping to avoid stiction (however its spelled can never remember), and lastly the EGR was deleted electronically with tuner. Also had to get 2 new batteries as they were stone dead and would not take a charge. And had to get a new alternator due to low output. Not sure if the alternator killed the batteries or the batteries killed the alternator either way it needed replaced to.. Unfortunately after i got that fixed i had to get a new starter as it died 3 days later.
Ever since its gone back together Ive had a consistent intermittent miss with the truck. Ive searched every article i can find but seems most complain about misses when cold. Mine is the exact opposite as it only does it once the engines up to normal operating temp. It accelerates hard and fast like it has no issues. While its cold it doesnt miss at all. Once its warmed up sometimes while cruising it will feel like its missing on every cylinder or better description would be as if your driving on a cobble stone road.. If you mash the pedal for a couple seconds till it kicks down and raises the rpms it stops.. Its most prevalent at idle though.. You can literally hear the difference in the engine when it starts missing. Truck will shake as if its got a large lopey cam. Odd part while sitting at idle it will cycle back and forth between running smooth and missing. But same with at cruise as soon as you get on the throttle it goes away. If its doing it while sitting idle at a light, it will take a couple seconds once your on the throttle for it to smooths out. But always does.
Ive tested the Ficm hot and cold, KOEoff and KOEOn.. getting a steady 48v from the main board.. Scan gauge says the Logic boards reading steady 13v... Also from the scan gauge it says my ICP pressure is in the 640 range at idle (full throttle highest ive seen is 3600psi so dont think its a pressure leak) and volts bounce between .80-.90.. but oddly once it starts missing the ICP pressure jumps up 20 psi.. IPR at idle reads 23.5-25.5.. at cruise its up around 45ish.. fuel pressures said to 70 psi.. which its usually around that most times, cruising itll be around 66psi. I had 3 injectors replaced not this past spring but the year before (ironically same symptoms).. Injectors 5,7,8 were replaced then.. ICP sensor was also replaced at the same time as it split and shorted out the connector which was the initial reason i took it in that time since it was dumping the oil on the ground.
I dont have any way to perform a cylinder contribution test and after spending 6K on a rebuild I really cant afford to take it in to have someone else do it. A local guy was able to scan the truck for me but he couldn't do the contribution test either but was able to buzz test them. Everything passed there but we also found some hidden fault codes my code readers did not find. The ones we found hidden said that injectors 2, 4, and 7(again??) are reading low contribution. Of what I've read 2 & 4 sit on either side of 7 in the firing order so have wondered if they're not pulling down 7's results.
I really cant afford to replace the injectors till near the end of next month. Is there anything else I can look at that might actually possibly be causing false readings or intermittent misses only when warm.
Ford 6.0L Power Stroke Diesel :: Bucking And Missing Every 10 Seconds Or So
Truck is bucking and missing every 10 seconds or so and will stall when taking off in drive sometimes but fires right back up? I got a lot of codes in the torque pro app but some are in grey. Not sure what that means. EGR has been deleted so that's why I got those codes. I was cleaning the back of the truck the other day and found a can of quick start . Guess that might be why i got codes for glow plugs also. I'm gonna post up pic of my codes and numbers of truck running at idle in drive. So far I see I got a code for cylinder 6 contribution? It's in grey tho whatever that means.
View 8 RepliesFord 6.7L Power Stroke Diesel :: 2012 F250 - Engine Feels Like Missing At Low RPMs / Power Loss
I have a 2012 F-250 6.7L w/8K miles. I have been struggling with this issue for 6 mo. The engine feels like its missing at low RPM. I would equate it to the feeling of a bad coil pack in a gas engine. The boost indicator drops to 0 for a split second then recovers. The dealer says they can't find the issue but went ahead and replaced the turbo. After the turbo replacement It got worse. This is an intermittent problem with no codes.
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2006 - Bucking / Missing When Cold
just overhauled my 6.0. run great for about 3 days now runs really rough when cold. new heads injectors rings pistons ficm fuel pump icp sensor ipr valve fuel pressure is good. Engine rolls smoothly when cold also.
View 14 RepliesFord 6.7L Power Stroke Diesel :: 2011 F250 - Fuel Gauge Inoperative After Put Gas In Diesel
Purchased 2011 3 weeks ago. Due to not paying attention, put gas in diesel. Had tank dropped and drained but after reassembly, fuel gauge inop. When turn ignition switch on, get normal sweep of all dash gauges but fuel gauge does not read. 2nd tech says sender okay, must be gauge. Dealer ssays if it sweeps, it isn't the gauge. 011 F250 6.7L.....
View 7 RepliesFord 6.7L Power Stroke Diesel :: Missing Coolant / Overheat - No Signs Of Leaks
I have an 11 F350 6.7. It has just under 200K miles on it. The other day I was driving home, about 100 miles, and my truck's temp spiked. Not like a little spike, but jumped to the 3/4 mark (if there was one) then slowly kept rising to to the overheat mark. I pulled off onto the hard shoulder waited an hour or so to let it cool down, then finished the drive home. All the way home my temp gauge seemed like it was on some sort of drug. It would jump a needle width when I would have to accelerate, then slowly cool to normal after I got up to cruising speed.
Up until this point this truck has been exceedingly reliable. I pull a 13k 5th wheel once a month and drive about 40k-ish miles a year. I also had to refill my degas bottle up to the fill line. Took 2 gallons of Ford VC-3-B Coolant and water mix. After a short run to verify the problem, it took another 1/4 to 1/2 gallon of mix. But, no overheating. No signs of leaks anywhere. Just a strong scent of coolant on shutdown outside the truck. Pressure tested the cap, I don't have a way of testing the system pressure.
Data from Autoenginuity:
Engine Oil temp 195-202 Degrees
Engine Coolant #1: 188.2-199.5 Degrees.
Engine Coolant #2: 125.5-129.9 Degrees.
I have the full CSV file.
Ford 6.0L Power Stroke Diesel :: 2006 F250 - Missing Until Truck Warms Up
I have a 2006 F250 6.0L. Just had a used motor with 108k miles put in. Had the motor studded, fire ringed, new injectors, new glow plugs, new radiator fluid filter system installed, had egr delete done, ficm board replaced, fuel pump replaced, a few other small items replaced as well. The problem I'm having is the truck runs like it has a miss until it warms up.
After that, it runs fine. It takes about 10/15 miles of driving before it runs like it should. Letting it run in the driveway for 10/15 minutes to warm up doesn't make a difference. When the truck starts, it lopes at an idle for about 5 mins before turbo kicks in & starts whistling. When I start driving it shakes & feels like it has no power until it warms up. Then you'd never know anything was wrong. Put way too much $ into the truck so far and can't keep going.
Ford 6.0L Power Stroke Diesel :: Missing When On Interstate Just Cruising Along With RPMs Below 1900
I get what I can only describe as a "missing" when Im on the interstate just cruising along with rpms below say around 1900. That seems to be when I have noticed it. It is not very frequent but often enough to not let me forget about it. Happens when I'm towing it seems more than when not. Seems the rpms have to be below 18-1900 and in 5th speed. You can just feel the truck ever so slightly missing like in the old days of points and distributor caps. No tunes
View 7 RepliesFord 6.0L Power Stroke Diesel :: 2004 - Missing When Cold - Swapping Injectors?
I have 1 bad injector well it's missing when it's cold and two others that are "weak" I'm wondering what kind of job it would be to do by myself?
View 14 Replies