Caravan/Voyager :: 2008 GC - Pedal Goes To Floor After Changing Brakes And Rotors

I have a 2008 GC with the E-Brake calipers in the back. I changed the brakes and rotors all around and now the petal goes to the floor. I know it has something to do with the rear brakes, because I did the fronts first and after a few pumps I had good petal.

I've done these types of rear brakes before, you use a tool to turn the caliper in. Is there anything I missed? Did I turn it in too much? I don't think it is the master cylinder because it was fine before I started and fine after I did the fronts.

Also, the e-brake doesn't hold at all now, so that's another reason I think the problem is in the rear calipers. Maybe an Adjustment? There's nothing leaking, either.

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Caravan/Voyager :: Additional Pressure Required On Pedal To Brake Normally

My old 1997 Dodge Caravan (150k miles) has weak brakes. During normal driving, it needs more pressure on the pedal to brake normally, than any other car that I have driven. This would be ok as I can push hard on the pedal... But the problem is that, past some point, I get no additional braking power no matter how hard I push.

So in case of an emergency, I cannot come anywhere close to lock the wheels (and this car does not have ABS). So basically, the braking power is proportional to how hard I push, up to a point where the braking power remains the same no matter how hard I push. At that point the pedal is maybe 1/3 down, still very far from the floor.

I have just replaced the front pads and rotor with no improvement. And when the engine is not running, the pedal gets really hard after I depress the brakes 3 times, indicating that the booster is doing something. The car will stay in the driveway for now as this is a dangerous situation.

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Caravan/Voyager :: 1996 / 3.0L - Scanner Does Not Link With ECU

I'm having trouble with my 96' 3.0L, its kind of crazy its intermittent and while driving the engines surges one or twice and then dies... when I try to crank it up again cranks but don't starts if I try again it wont even crank ( no starter winding up ) what I noticed is that is I'm driving when it dies my check engine light disappears for a while and if I connect my OBD 2 reader does not link up with the ECU if I wait a while and I crank it up again its starts and the while cranking up I can hear a bang noise from the engine compartment drives side and then after a couple of minutes dies again...

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Caravan/Voyager :: 1996 - Heat Just Blowing Cold Air Out

1996 Plymouth Voyager ... My Van has about 90,000 miles and runs good. The heat worked great last year but is just blowing cold air out this year. I do not know where to start looking for the problem. I do not have a over-heating problem and it blows air out just as strong as before this problem. I had to replace the battery last month, could that have anything to do with this problem?

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Caravan/Voyager :: 1996 - Front End Shakes Like The Wheels Are Coming Off

My daughter has a 1996 Grand Voyager that she would like to sell. However, right now when you drive it the front end shakes horribly like the wheels are coming off. I mean the whole dash is shaking. Scary! In addition, I swear I've seen the front wheels appear to wobble when she's driving it. Ive changed the wheel bearing on the passenger side and was astonished to find that it made no difference. I was wondering about the half shafts and CV joints and such. How can I tell if these are bad? I've grabbed them and tried to move them and they don't move.

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Caravan/Voyager :: 1996 - Clicking Noise Inside Dashboard While Driving

Issue on grand caravan 1996 happen, while driving all one time I hearing a clicking noise inside dashboard and abs+airbag and weather control, they stopped to work all in one shot .

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Caravan/Voyager :: 1996 Dodge 3.8 V6 Transmission Making Horrible Shudder

So here I am with my 1996 Dodge grand caravan that I purchased new in 1995 for a whopping 30k. Yeah hind site is 20/20 skip forward to mile 102k transmission fails completely. Had to have it towed in to shop, rebuilt tranny put in... skip ahead another 4 years to mile 173k and transmission fails again. Again on a tow truck to the shop and ANOTHER tranny rebuild. So now I am at mile 182k and transmission is making a horrible shudder and I have moved across the country away from original shop that did last trans repair (who says they only warranty if I come back to them) and I am possibly looking at another repair or replacement. What is the deal with these vans?

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Caravan/Voyager :: 1996 Van Started Chugging - Random Misfire / Bad Cylinder

Last week, my van started chugging and the keydance code indicated random misfire. I changed the front spark plugs and wires and it ran a little better but still showed the error. Took it to my trusted mechanic and he changed the back 3 wires and plugs and the coil pack. Code now showed misfire on one of the back cylinders(I forgot which one). 2 Mechanics both confirmed good spark and gas at the cylinder. He is saying that there is a mechanical problem in the cylinder and the fix would be over $1k.

The van has over 250k on it so it's not worth the engine work. I asked about a compression test and was told that it's almost impossible to test the rear cylinders without doing a ton of work, and that they are 95% sure that it is a mechanical problem with the cylinder. I've known the mechanic for over 20 years and he is an honest guy, and knows that I won't do the expensive repair, so he's not trying to rip me off.

I don't have the facilities or knowledge to do the work, so it looks like I'm screwed. Is there anything else that I should be doing before I write the van off? It does run, but very rough at low speed, and no power at high speed, and mech says that the unburned gas will eventually screw things up.

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Caravan/Voyager :: 1996 - Electrical Malfunction - Gauges Aren't Working

My 1996 Caravan gauges do not work at all. I have checked the fuse(s), and thay are all fine.The rest of the van works just fine. The fuel, temp,tach, and speed gauges do not work. The odo does not show up either. What to do?

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Caravan/Voyager :: 2006 Grand / Only Runs With Foot On Gas Pedal?

Have a 06 Grand Caravan 3.8L that suddenly quit and would start back up easily enough, but one had to keep foot on the gas to keep it going.

I pulled two codes:

P0123-throttle postion sensor 1 high
P0508-IAC valve sensor circuit low/undercurrent

So far I have removed the IAC and cleaned it with throttle body cleaner, cleaned throttle body out as well with the spray, installed new EGR since it got mangled trying to remove it for cleaning. Removed the TPS connector and with key on, took measurements and I am getting a reference voltage proper ( almost 5 volts). I then back probed the connector once it was plugged back in and again things checked out, the reference lead was varying between .7 and 4.7 volts as I manually moved the throttle plate.

I had switched out the IAC with a used one, from an engine that had been running before being parked, but it made no change.

Note: I have a new TPS but am holding off on changing it until I investigate whether or not it may have a clogged fuel filter causing it to stall at idle speed. Now if can just locate where it is..the sketchy diagrams in my Alldata program are useful.

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Caravan/Voyager :: 2005 - Stalling When Press Down On Pedal - Gas Gauge Malfunction

First, about a month ago the gas gauge started to malfunction. The low fuel light will come on and the gauge will show low even though it has nearly half a tank left. When will fill it the gauge only goes to 7/8 full.

Second, today is started stalling when I press down on the pedal. If I wait a few minutes it will restart. Has stalled twice but then will run fine.

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Caravan/Voyager :: Brake Shudder On A Downhill Slope

2008 Dodge Grand Caravan SXT 4.0L 47K miles. I am having a bad issue with the brakes.

I have had to replace the front brake pads and rotors 3 times and going on the 4th time IN LESS THAN 47K MILES. The brakes seem to work fine in city driving where the streets are flat. The problem is when driving on any kind of a downhill grade. If you try to brake on a downhill slope the brakes shudder so bad that you cannot only feel the steering wheel shake, you can SEE it shake.

The Dealerships say the problem is warped rotors and everything is fine after installing a new set or turning the old set. After the 2nd set of "OEM" rotors supplied by the dealerships (two different Dealerships to be exact), I got fed up and installed top of the line NAPA Ceramic pads and Rotors, which do the exact same thing after less than a year/7k miles. This van is not a commercial vehicle, and is not overloaded or used for towing.

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Caravan/Voyager :: 2008 Brake Warning Light On Dash Is On

I'm working on a 2008 Grand Caravan SE 3.3L Brake warning light (!) on dash is on. Datastream on my OTC Genisys shows that the Brake fluid level switch is 'ON'.

The van does not have pad wear indicators; fluid is full; there are no leaks in the system; no brake pull, uneven braking or other performance issues.

Scantool says Park Brake is off and I disconnected it to be sure.

When checking connector at switch on the master, one wire has continuity to ground and the other has about 12.5V on the DMM but won't light my test light.

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Caravan/Voyager :: 1999 - Rusted Brake Lines Near Gas Tank

Just have a quick question. I am replacing some rusted brake lines near the gas tank. I already have the rusted ones cut out. I want to know if this junction box is really needed. If not it would sure take out alot of bending the lines. It looks like the line only come down the frame and bolt into the block and then straight out to the rear wheels.

[IMG][/IMG]...

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Caravan/Voyager :: 1996 SE / Turn Wipers On And Motor Growls But Wipers Do Not Move?

Turn wipers on and motor growls but wipers do not move, checked 30 amp fuse and it is good, all other functions of the multifunction switch are good.

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Caravan/Voyager :: Front Brake Caliper Frozen And Cannot Turn The Tire

My right front brake caliper is frozen and I cannot turn the tire. This happened about a month ago and I went to Autozone and they gave me a new caliper, rotor and brakes, under warranty, and now the caliper is frozen again and I cannot turn the tire when jacked up. It seems to release after a period of time. I am not sure if it has a proportioning valve for the front brakes, but the driver side wheel turns freely and is not stuck.

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Caravan/Voyager :: 99 - Fluid Is Leaking Under Center Of Vehicle When Brake Pressed

Wife telling the brakes went out but fluid is leaking under center of vehicle when brake is pressed. Is this just a rear brake line issue?

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Caravan/Voyager :: 1998 Dodge V6 - Driver Side Brake Light Not Working

98 dodge caravan 3.3L v6 ..... All lights work including driver's side tail lights. only problem is that when pressing brake pedal, the driver's side brake light does not light up. i changed the bulb and checked the brake light fuse under the hood, but it was fine (as i guessed since the passenger side and middle brake lights work). I took the assembly off and reseated the connector to the tail light assembly, but same issue.

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Ford Transmission :: 1996 F150 - Pedal Goes Almost To The Floor Before Clutch Engages

1996, f150, 300, 4x4, 5 speed, 296,000 miles... My pedal goes almost to the floor before the clutch engages and about a half inch, maby less, of travel back out the clutch disengages. I think it is about time for a new clutch. My question is what is the best clutch to put in my truck?

while i have the transmission slid back to replace the clutch i am planning on replacing the slave cylinder while im in there as well. Any particular brand better than the next on that item? Are there any other items that I should think about replacing while i have the transmission slid back to do the clutch?

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