Ford F-150 - 1997-2003 :: 4x4 Light Came On Even When Transfer Case Lever In 2wd
My 97 4.6 ran fine but the 4x4 light came on even when the transfer case lever was in 2wd. Then one day it would not start. It cranked over fine but would not fire. I added fuel but it didn't work. I pulled a spark plug lead and attached a spark plug while I jumped the solenoid and cranked over the engine to visually check for a spark as I have done on older trucks. Well it cranked a couple of times and then it died and won't even crank now, I must've fried something, the batterys fine. If there is a fuse or something? What could have happened when I jumped the solenoid?
View 4 RepliesFord F-150 - 1997-2003 :: Howl Going On - Noise From Transfer Case Area
I've got sort of a howl going on, was thinking rear end, but when i jacked up the wheels and spun the driveshaft the noise seemed to come from the transfer case area. I haven't had a chance to check the fluid yet, could it be a bearing in the t-case? Its only when i'm on the gas if i let off its gone. 2001 f150 super crew 4x4
View 4 RepliesFord F-150 - 1997-2003 :: Transfer Case Engaged And Locked In 4wd While Driving At 45 Mph
97 F150 4x4 5.4L ... Just put this truck back on the road after being parked since 2008. While driving at 45 mph, transfer case engaged and is locked in 4wd lo. I did notice a pop about a minute after I started the truck. Drove approx. 5 miles. Transfer case engaged and chirped the back tires, slowed speed to about 5mph. Having it towed home. I'm thinking shift motor???
View 14 RepliesFord F-150 - 1997-2003 :: Transfer Case Output Seal Leaking?
I got a 97 f150 4x4, 4.6 and I had the shop replace the seal 3 times and it's still leaking, the seal where the driveshaft goes into the t case, I call it the slip yoke seal, they said the bushing inside looks good, there doesn't seem to be a whole lot of play in the driveshaft, it doesn't seem to leak a whole lot, I'm about ready to just forget about it and just run it, they put a seal from oreillys in, it seem to be leaking out of the bottom hole on the seal...
View 8 RepliesFord F-150 - 1997-2003 :: Manual Transfer Case Lever Will Not Move At All
I intended to purchase a 1997 F150 4x4 today and found that the manual transfer case lever will not move at all. I have read the manual and it seems simple to move from 2H to 4H (at stop of up to 55mph). No movement in the lever at all. Owner said he never uses it and has no idea what is wrong.
View 9 RepliesFord F-150 - 1997-2003 :: 1999 - Manual Shift Transfer Case / 4x4 Only Engages In Reverse
just bought the truck first time out hit some snow and it was not engaging low or high range, but I noticed that when I was backing up it was engaged again works in high and low range, i had to reverse about a mile up the road but it worked ? 99 4.2 standard with manual shift transfer case....
View 1 RepliesSilverado 4WD :: 2006 - Transfer Case Shifting Malfunction - Can't Speed Up In 2wd
80K miles on this truck. pushbutton 4wd controls. Operates normally in Auto 4wd, 4Hi, and 4Lo, and 4wd functions as it should. By that I mean that the front wheel driveline is engaged in 4Hi & 4Lo, and engages under hard acceleration or rear-wheel slip in 4wd Auto. Here's the problem: when I push the 2Hi button, it shifts into 2wd as it should whether moving or stationary. However, when I take the rig up to road speed in 2wd, it operates fine for a minute or two, but after I've slowed or stopped, it won't move, and acts as if the transfer case has shifted into neutral. At times, it will move forward, but not in reverse for a short time before going neutral. Push the 4wd Auto button, and it goes back to working as it should in that mode. Transfer case is full of clean oil, wiring harness at transfer case (including ground) has been disassembled and inspected carefully. No codes nor "Service 4wd" messages are displayed. There is no clunking or grinding, and the actuator motor sounds as if it is working when the buttons are pushed with ignition on and engine not running. I have been unable to locate any fuse or fuses which might be associated with the transfer case or 4wd system.I'm stumped.
View 13 RepliesFord Excursion :: 2003 - Transfer Case Not Engaging
2003 ex 6.0 limited....300000 miles ...Automatic.Merry Christmas to all.My Transfer case will not shift into 4wd . Dash light for 4wd high and low works .I get no power to transfer case 2pin connector when key turned on.Also fuses 19,27,31,33,34,45,111 are all good when checked with meter.I also swapped 2 relays in engine compartment and no change.4 WD Switch on dash has power on Green/red wire I think it is for dash light and not for operation.
View 13 RepliesFord - Explorer :: 2003 - Transfer Case Diagram
I bought a new to me 03 explorer 4.6 tow package XLT 136000mi. Rebuilt aamco trans with 10k on it. Been checking it over before i put it on the road.. No 4x4 but the button lites work and i got into low range once. (Had a hell of a time getting back to high but eventually it did). Question is if there is 12v at the brown wire on the TC the case should be fully locked? I figure when i check it if there is not 12v at the brown wire in 4x4 high i could apply 12v directly with a jumper wire to see if the case locks to 4x4. Am I correct?
View 2 RepliesFord - Explorer :: 2003 XLT - Clunk Coming From Transfer Case When Driving In 4WD
I am completely stumped. 4.0 SOHC 145k miles.
There is a clunk that is coming from the transfer case (at least thats what it sounds like) when im driving in A4wd. When i transfer it over to 4HI, the clunking goes away. The clunk happens on acceleration AND deceleration. I have replaced wheel hubs, upper control arms, stabilizer end links....
Checked every other piece of rubber or bushing or connection or CV joint under that thing and can not figure it out.
Also, I just replaced the transfer case control motor and the clunk is still there. Its worth noting that I am able to switch between A4wd, 4HI, and 4LO with no problems at all. I am getting ready to drive this thing into the river.....
Ford 7.3L Power Stroke (1999-2003) :: When To Rebuild Transfer Case / Mileage
I have this 99f250 and it has a 273f, the transmission side of the case has threads stripped so I am about to remove and retap them. While its out should I consider rebuilding this thing? 197k miles, operates decently although the rear bearing on output side is my first thought to replace from mileage only.
View 1 RepliesFord 7.3L Power Stroke (1999-2003) :: Transfer Case Motor Replacement
Do we need to drain the fluid to change the transfer case motor?
View 3 RepliesFord 6.0L Power Stroke Diesel :: 2003 - Torque Shift Leak By Spacer To Transfer Case
I have a 03 Excursion 6.0 that just developed a transmission leak between the transmission and transfer case. It appears to be the transmission because the transfer case fluid is at the top. I started to notice transmission fluid leaking in my driveway. I have not had any driving issues with the transmission but I am not driving until I correct the problem. If this is the rear transmission seal, how had is it to change this seal? Must I remove the spacer between the transfer case and 5r110 tranny? Any special tools needed?
My temps have stayed at or below 150 if I recall. My fluid is slightly low in the transmission at about 134 operating temperature. The fluid is clean, red and has no burnt odor. My transfer case is topped off. Fluid ran out the fill plug when I removed it.
There is an aluminum square spacer than necks down. It is about 6" long between the transmission output on the excursion and the transfer case. The leak I see is where that spacer meets the transfer case. I see enough for the fluid to leak onto the cross member and to the driveway. I estimate that I have lost less than a 1/2 quart of fluid over a couple weeks.
Ford 7.3L Power Stroke (1999-2003) :: Clicking Noise Coming Just Forward Of Chain Section Of Transfer Case
I bought a 2000 Ex PSD 4x4 in september. I have refreshed the suspension in the last 4 months; leafs, shocks, etc. I developed a vibration over 50mph after I installed the suspension and have been chasing it since.
I have replaced the U Joints, professionally balanced and lubed driveshaft twice, adjusted driveshaft angle to less than 1*, replaced the flanges for the TC output and the driveshaft companion flange. I have not touched the diff, but there is no decernable play in the pinion or leaks. Also, I removed the rear housing of the TC and replaced the output needle bearing and seal 2 weeks ago.
The output of the TC still has 1/4" play and a clicking noise coming just forward of the chain section of the TC. I assume the play is coming from other bearings on the main shaft in the TC.
I am about to purchase a remanufactured TC, but before I do, I need a reality check. Is it possible there is damage to the output bearing of the Transmission or something else?
I don't want to buy a TC to put in and experience a TC failure again in a short time. It doesn't make sense to me that there would still be so much play after changing the output shaft needle bearing of the TC if the TC main shaft is supported not just from the TC bearings but the output of the transmission unless there was possible play in the output of the transmission.
Ford Super Duty (1999-2016) :: 2003 F350 Sounds Like Shifter Motor On Transfer Case Is Trying To Engage
Truck is an 03 F350 with the 6.0. It sometimes sounds like the shift motor on the transfer case is trying to engage. It has the vacuum system which is blocked off. Warn aftermarket hubs. Switch on the dash with 2wd, 4wd and 4 low.
It's kind of an off and on thing. Try to engage for a few or more seconds then nothing for awhile then repeat. It sounds like it's at the transfer case. It could very well be coming from firewall/engine bay area as well. Is there anything between the dash switch and the motor?
Ford F-150 - 1997-2003 :: 1999 - Code P0500 - Speed Sensor Has Been Broken Off
So I'm getting code p0500 the question I have is will the speed sensor on the tail on my transmission cause this code on my 99 f150 4x4 . the reason I ask is because this sensor has been broken off . I'm hopeful it only control's my speedometer and is not related to the code . I've tried to remove what is left however in fear if I get it loose it may fall into the transmission. I will be replacing the speed sensor on the pumpkin this weekend . but the transmission it's the upper one is broke off below the surface of the transmission this is a manual transmission....
View 2 RepliesFord F-150 - 1997-2003 :: Replaced VSS And ABS Wheel Speed Sensor And Speedo Still Not Working
I tried the test mode (hold trip reset and turn ignition to run) this revealed that the needle for the speedometer does sweep from zero to max and back, could it still be the cluster? Is there something I am missing? FWIW the odometer lights up but does not work and all other gauges seem to be functioning correctly.
View 10 RepliesFord Excursion :: 4x4 - Transfer Case Does Not Engage
Looking at another Ex but the owner says the transfer case does not engage. Says it can be locked into 4X4 by crawling under it and engaging it manually by removing a motor [Servo motor ?] Does this mean I would need a new transfer case or just the servo motor ? I know mine did the same thing last winter. It would go into 4X4 and then pop out.
View 10 RepliesFord - Explorer :: Transfer Case Sensors Name?
I just replaced the transfer case BW 4405. And I noticed that the 2 sensors (front drive shaft and rear drive shaft) are bad. What is the name of these two sensors? I'm looking for a brand new ones...
View 13 Replies