Ford 7.3L Power Stroke (1999-2003) :: F250 - Slight Vibration / Medium Roar Seemingly Coming From Front

Early 99 F250 7.3 Manual 4WD Extended Cab Short Bed

I am at a loss. I have a slight vibration/medium roar seemingly coming from front. I have tried fixing/replacing several things, with no luck. When I get above 35-40 mph, I can hear a whirling vibration that sounds like tire tread noise (very little tread on tires). When I tap the brakes, seems to make a difference, seems to get louder as I slow down. I can feel it in the clutch and accel. pedals. It is consistent, when I push clutch in and let idle at 45mph, it is still there. Doesn't seem to make a difference when swaying back and forth, maybe a little. When i get below 25-30mph it isn't noticeable.

Here is what i've done so far :

1.Replaced both front wheel bearing assemblies, rotors and brakes
2.Replaced drivers side brake caliper (seemed to be sticking a bit?), will do passenger side tomorrow
3.Serviced both hub locks and verified front axle is not engaged (one was locked for some time, I thought I found issue, but still have vibration)
4. Tightened pitman arm joint, was slightly loose (need to replace)
5. Inspected tie rod ends and other joints, see no noticeable movement, but have not marked them off the culprit list.
6. Tightened output shaft nut, was a little loose
7. Raised rear end off on jack stands, and revved up to 50 mph, and no vibration, so I have excluded u joint and cardan joint, everything points to front end
8. Rotated tires, left front to right rear

What I haven't done :

1. Have a leak in pinion seal, not replaced yet
2. Seems the upper and lower ball joint had the slightest, I mean slightest play in it when lifting the front driver side wheel (I mean less than 16th inch) but could hear it. I haven't done anything with this yet ... may be the problem? Would a tire out of balance wreak this much havoc with this amount of movement?
3. Haven't replaced the pitman arm joint, will but not sure if this can create issue.

Nothing I've done seems to make a difference.

View 14 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2001 - Vibration / Noise Up Front

I have seen a number of post about front end vibs associated with steering and braking. I have had a hard time finding these posts and decide to post my vib/noise accompanied when brake and steering applied.

I too have a vib/noise coming from the front at low speed braking and turning (mostly parking lots and such).

About 5-6 months ago (around 90k miles) I noticed a high squeal at high rpms. I thought it had something to do with the belt so one day while driving up the grapevine pass (I-5), under high rpm, I turned the AC on. The squeal went away, I turn the AC off the squeal came back, I was pretty sure it was the belt and hopefully not the AC compressor.

10k miles later, I finally got to changing the serp belt. After I changed the belt, I immediately heard a rough vibration noise when braking and then when PS is under strain. It seams like it comes and goes when it wanted to, but now its always under the low speed parking lot conditions. Sometimes the vibration can be felt in the floorboards.

I haven't gotten to fix'n it yet lol... as I don't know what the problem is. I'm finding it hard to believe that a serp belt could be the cause of vib/noise when braking/low speed turning. One thing for sure, the vib/noise instantly occurred when I changed the serpentine belt. What might be going on here?

View 8 Replies

Ford 7.3L Power Stroke (1999-2003) :: Slight Vibration And Front End Noise

Recently I have a vibration that I can feel slightly through the steering wheel. If I'm driving down the highway doing 70mph + I have a noise coming from the front end. Also while driving let's say 40mph and below and I let off the pedal to slow down I can here a vibration in the front that kind of sounds like a small Jake break. And when going over anything bumpy I hear like a popping metal sound. This popping sound has been going on for a long time and still can't figure it out. I replaced all my shocks thinking my old set was bottoming out. Nope, still have the same problem.

I jacked up the front end yesterday and checked for movement top and bottom and side to side thinking maybe the wheel bearings or ball joints were going. Everything is solid. Spun the wheels and no noise, no grinding, nothing. I can't figure it out. I have not removed the wheels to check and see if a caliper is loose. I will be checking that next. I did notice while looking around that I can push up on my pitman arm on the steering box. It's not a huge amount of movement but I can still move it. I can also see teeth marks between the box and the arm, not sure if that is normal or not. When I do move it up and down it sounds a lot like that metal popping sound I have been hearing. So, I know this is a lot.

View 14 Replies

Ford 7.3L Power Stroke (1999-2003) :: RPMs Dropping To Low When Coming To A Quick Stop

I recently started noticing that when I am coming to a stop(usually a quick stop), the trucks rpms drop to low. hard to tell how low but looks like around 450-500 rpms. I can feel the truck struggle just for a second then the rpms bounce back to 650-700. i was sitting in my truck while in park and was revving up to about 1200 and then let off the pedal and it died. My positive battery terminals are getting pretty bad and am going to replace them soon(waiting on parts). Could this be the cause?

View 14 Replies

Ford 7.3L Power Stroke (1999-2003) :: OD Light Starts Flashing After Coming To A Complete Stop

I have a 2000 F-350 dually. I am having an intermittent problem with the the OD light. The symptoms are after coming to a complete stop the OD light starts flashing and when trying to move forward it feels as if the brakes are dragging and sometimes stalls out the engine. The codes read with a Superchip 1705 are p1670,p0720, and P0503. When I shift into park, the engine rpms jump from idle to about 1500-1600. I have replaced both the differential VSS and the transmission OSS but still have the same problem.

View 4 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2001 - Engine Stalls And Dies When Press Accelerator Coming To A Stop

I have a 2001 Ford Excursion Limited 7.3l with 199,980 miles on it.

It has a TS-6. My first problem is that when I come to a stop or slow down to a crawl then press the accelerator the engine stalls and dies. I have looked and looked at threads and can not find this example anywhere. There is no pressing the pedal and it remains at idle. It dies, shuts off, quiets. I have thought icp, tps, ivs

Second problem is that a/c is blowing hot. Other than being out of Freon, what could be other things to check. It does sometime go to default, but has done so in awhile. It does not blow cold in rear and hot in front. They both blow hot. I have replaced the pvh sensor.

View 1 Replies

Ford 7.3L Power Stroke (1999-2003) :: Whine Coming From Front Wheel Bearings?

I have some whine coming from my front wheel bearings so I'm going to replace them both. I'm not sure if this had been done on my truck before, but I'm thinking so since I have Moog greaseable ball joints.

Truck has 250k miles on it. I'm going to check the pads, rotors and slide pins. Anything else that might need work? I'm sure the half shaft could use a once over, but I don't keep my hubs locked so they don't turn much in regular driving.

View 7 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Low Grind Like Noise Coming From Right Front

Now down to the question in hand. I have a 2001 f350 4x4 with7.3 diesel...I have recently noticed a low grind like noise coming from the right front. I have troubled shot the issue and I am 100% sure it is the wheel hub assembly. Did I mention I am running 37x13.50 tires..and now it is the hubs...and they are the original hubs.. My question is every thing I look for shows ABS is on my truck... I look at the hub and don't see it.. so with the Dana 60 front does it have ABS or not? Also, should I go motorcraft, Timken or moog wheel hubs?

View 7 Replies

Ford 7.3L Power Stroke (1999-2003) :: Noise Coming From Front Left Area Increases With Speed?

Thats the sound coming from I think the front left area and the rate is proportional to speed. It only occurs at slow speed from about 5 to 15 mph and it seems to only occur for about 30% of each rotation. I plan to jack it up and check tire wobble or if the sound occurs during free spin. Any other things to check?

View 11 Replies

Ford 7.3L Power Stroke (1999-2003) :: Slight Creaking Sound Coming From Front Driver Side

Tonight on my way home I noticed a slight creaking sound, coming from front driver side, opening the window it was more noticeable. So when I got home I have tried to locate the source, it is the same with or without the engine running & you can hear it by rocking the steering just a little left to right. It sounds like a dry bush, I had my good lady rocking the wheel while I climbed underneath but couldn't pinpoint it, so I climbed up on the fender with my weight on the radiator support & the battery cover, when she turned the wheel the sound was almost gone but as soon as I jumped off it was back! I then tried rocking the truck from the driver side fender & the sound is there but not quite so pronounced, Any other way before I spray everything with WD40 (don't know if you have that over there but it usually quietens things like this!) There is no play on anything anywhere & the truck has only around 32k miles.

View 4 Replies

Ford 7.3L Power Stroke (1999-2003) :: Light Metal Rubbing Noise Coming From Front Left Wheel

I have developed a sounds that sounds like metal on metal. Not a grinding but more of a "swish swish swish" light metal rubbing when the truck has been running a mile or two. I can barely hear it over the radio but its very noticeable when the window is down. It is not affected by the pressing the brakes and it gets louder and faster in direct portion to speed. It will occasionally leave and start right back up. I touched the front rim around the hub and it was hotter than I wanted to hold onto. It didn't burn but it was hot. It was 105 degrees that day. Here is what I have done.

I replaced that front hub in 2010 and probably have 50K miles on it. I did the 3-9 test and there was no noticeable play. I spun the hub and while it seems to spin ok it does seem a little dry.... I will pull it tomorrow and see what it looks like.

I pulled the calipers off and the brakes pads are at half way and there is no burnt smell. I spun the rotor and it seemed flat and straight. I do have a small tiny lip all the way around them on both sides but I figured that's normal with 265K. I pulled the pins and they were dry but they didn't seem to be sticking. I cleaned them up with the boots and am going to replace them when I get some brake grease tomorrow. I have not looked real hard at the caliper but I plan on pressing that with a C-Clamp tomorrow to check it. Since the rotors and pads looked OK, I assumed there was not a stuck caliper although haven't ruled it out. The axle behind the hub seem to spin freely before I removed all this stuff and the hubs are not locked.

I think I covered it all .. I also thought it could be a rock or stick but nothing came out of my caliper or rotor when I took them off ..

View 14 Replies

Ford 7.3L Power Stroke (1999-2003) :: Fairly Loud Clicking / Clunking Sound Coming From Front Under The Hood

So my '01 E350 has been fine but tonight when I went to start it I didn't get a WTS light and the SES light was on and there was a weird number on my PHP Hydra that looked like r5 ? This happened a few times back to back so I tried starting it and it just cranked and cranked. Wtf? So I started pushing the button on the chip and all of the sudden I got the WTS light and the hydra flashed, now the chip was on tune 10 instead of 5 where it was when I parked it. I should also note that during these episodes there was a fairly loud clicking/clunking sound coming from the drivers front under the hood when I toggle the key on.. Sounds like maybe a relay? Louder than I recall ever hearing.

View 5 Replies

Ford 7.3L Power Stroke (1999-2003) :: Grinding And Metal Chewing Sound Coming From Front Axle Or Close The Wheel Hubs

I have 1999 F350 7.3 Crew Cab 4WD. I took it on a 4 hours trip towing a trailer to haul a small tractor on it. after 3 hours of driving, I started hearing grinding and metal chewing sound coming from the front axle or close the wheel hubs. It was awful, terrible, ... you name it!!! I had to continue or I will lose the tractor I paid for already. The sound was coming for 1-2 seconds each 500 feet or so. It never stopped or changed. I pulled over to see what's going on and found the following:

1. Left shock is leaking badly
2. Right locking hub is gone (not sure if the truck had one before). I bought this truck last year, but I never had to use 4x4 and I know the 4x4 motor by the transfer case is missing and the nipple on the transfer case is set to the 2wd position so the front drive-shaft does not turn.

I took the front shock off and continued to drive without it, the noise did not go away.

I pulled over again and this time I noticed that the dust cover on each end of the front axle is missing too. I have never worked on these axles before, but I jacked one side, and sure enough, gear oil was leaking from the other side. I took the plug off the front differential and stuck my finger in it. I felt a creamy brown-greenish stuff in the differential. The consistency is like mayonnaise or thin peanut butter. I put the plug back on and went to pick up the tractor because I did not want to miss it fooling around with the truck on the highway.

The truck made it there and back (almost 5 hours total after the break down). The sound never stopped every 500 to 1000 ft.

After getting home safely, I took the other locking hub off, and took it for a test drive. I did not hear the noise, but now my right brakes are locking.

I took of the wheels and saw that the retaining snap ring (C clip) for the front axle on the right side came off by hand. I took the washers behind it off. Took the calipers and brackets off. I have never done front axle rebuild. I am not sure what has been damaged and what's still good.

Right of the bat, I know, at least, I need 2 shocks, one brake caliper and pads.

My questions are:
1. Is it possible to take the front axles off on both sides and make it 2wd for now until I have the money to rebuild the axle?
2. Could I use the same hubs? or they are most likely damaged and how to tell?
3. How to tell if the differential is damaged/needs rebuilding?
4. How to tell if the axles/spindles are damaged?
5. Is there a step by step tutorial to rebuild the axle with all seals, bearings, ...etc? How hard is the job for a hobbyist? I do most of my repairs myself, and I was lucky at 36 years old, I never had to rebuild a differential.
6. What else I might have damaged in the process of driving it that long with the noise? How do I tell if I did?

View 8 Replies

Ford Super Duty (1999-2016) :: 2003 F250 - Vibration Coming From Front?

I have a bad wobble/vibration coming from front end i think i replaced hub locking hubs u joints truck dont feel safe at all took it to ford they say its normal no way its not just starting doing it few month feels like the 4x4 is in use when hitting bumps when driving if you go slight left or right it seems too make act up more.

View 2 Replies

Ford 6.0L Power Stroke Diesel :: 2003 - Hard Start And Will Shut Off When Coming To A Stop

I have had my truck for about 4 years bought it used. I've replaced the motor due to #1 cylinder blowing up. So after I replaced the motor, it wouldn't start. Replaced O rings on HPOP (High Pressure Oil Pump) and started. When moving back to Colorado where I am stationed. It started getting harder and harder to start.

Then it got to the point where it wouldn't start so I would have to wait until I could start it or use a shot of starting fluid and yes I hate that. But I don't have a choice. I've bought new O rings replaced them and my IPR with upgraded screen. It fixed it for a week then the hard start came back. Tried unplugging ICP Sensor still hard start problem. ICP was reading 85%. When the truck is cold it fires right up no problems till it gets hot! Then driving down the high and hitting an off ramp it will shut off. When I try revers it will also shut off. The truck only has 111,252 miles.

View 14 Replies

Ford 7.3L Power Stroke (1999-2003) :: Little Vibration From 42 - 45 Mph

I'll get right into it, when I put the mud grips on my truck it always had a little vibration from 42-45 mph and it wasn't to bad. Recently from 30-65 I have a bad shuddering vibration that I get mainly in the steering wheel but I also feel it everywhere else and can see it on the mirrors. Well the front sway bar has a bushing that is broken. But also I notice recently at low speeds from my rear drivers side tire there is a noise that isn't right, maybe a bad bearing? I have a long list of stuff I gotta do on the truck and I just want to stop the Shake so I can get to everything else.

View 14 Replies

Ford 7.3L Power Stroke (1999-2003) :: F250 - Bad Vibration And Under Power

As I'm cruising once I hit about 50mph I start getting a vibration in the peddles and floor board. It's not real bad but noticeable for sure. When I hit 70mph it's worse and the truck even sounds like it's vibrating. As soon as I let off the peddle and coast everything is golden.. Smooth.. So it seems to be a problem only under power..

A little back story : About a year ago I was getting bad vibration and loosing power. I put it in the shop and the mechanic said the filter or screen in the gas tank was clogged so he cleaned it. I went to Korea for a year so the truck sat in government storage for a year. When I got it back in March I put in back in the shop to have the front passenger side hub replaced.

I don't know if any of that has to do with the vibration I'm getting now.

Truck
2003 F250 ext cab
7.3l
179k miles

View 6 Replies

Ford 7.3L Power Stroke (1999-2003) :: Grinding / Vibration In 4x4 Only

So I'm attempting to track down a grinding/vibration I'm getting only in 4x4. Mechanic checked the axle and front drive shaft u-joints and he said they're all fine. It's not the wheel bearing they are both fine, one is brand new. What to check next or how?

View 10 Replies

Ford 7.3L Power Stroke (1999-2003) :: No Power When Come To A Stop And Accelerate

Cruising down the street in my 7.3, i come to a stop, and I go to accelerate, and there's no power. It says "service engine soon" so if I try to turn it over again it'll just crank. But if I turn the key off and back on, it'll start right up. It's done this 3 times.

View 5 Replies