Ford 7.3L Power Stroke (1999-2003) :: Starting To Leak Just Sitting In The Driveway - Water Pump Replacement
So the water pump on my early 99 (158k miles) is starting to leak just sitting in the driveway, did a little research last night and read a few write ups. Just wondering if any tips or tricks I could use to make this go easier. Also any list of parts I should replace and/or might need. I read on one write up about replacing it with an Airtex water pump and was wondering about what people thought of those, I would rather fix it right then just go with the cheapest parts. Possibly there are better brand water pumps out there?
View 5 RepliesFord 6.0L Power Stroke Diesel :: Transmission Cooler Lines Rusted And Started To Leak
Can I change these out to hydraulic hoses with clamps that are rated for the fluid. Mine are rusted and starting to leak.
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: Steering Box Replacement?
Looks like a pia but nothing too crazy.I don't have a pitman arm puller, but can borrow one.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: 2003 F350 - Oil Leak When Parked After Running
I have a 03 F-350, 7.3L. There is a slow oil leak that only leaks after I've run the truck. In other words, it doesn't just sit and leak overnight. I'll park it after running, and the next morning I'll notice a small pool of oil, approximately 2" in diameter. The leak appears to be coming from the oil pan area. I degreased the entire oil pan area to get a better visual of where the leak is coming from. I can see oil trailing down the front of the oil pan and the rear of the oil pan. Does this sound like the gasket? Or, what else could it be? I'm praying its not as bad as I think and need to replace the gasket.
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Hub And Wheel Bearing Replacement
I'm in the middle of replacing the hub and bearing assembly, once i got the hub assembly off, I noticed when I grab the axle there is a lot of play if I pull the axle up and down or left to right. Is this normal as the hub assembly holds it in position? I don't have any fluid leaking so the seal must be good, or am I missing something. I am trying to do this in 30 degree weather and it sucks.
View 10 RepliesFord 7.3L Power Stroke (1999-2003) :: Replacement Hubs - How Are They Holding Up
To those of you that have replaced your unit bearing hubs on your 4 x 4's; are they giving comparable service to the OEM units? I'm replacing ball-joints right now and it would sure be easy to slap on some new hubs. The only issue is I have 130k on the originals and have been lubing them through the ABS port for the last 20k miles - the hubs seem to be in good condition. I've noticed some posters stating that since lubing an already good hub, that they are now getting a lot more than the standard 150k out of them. I also worry about replacing perfectly good US bearing hubs with most likely a Chinese bearing hub (Timken or not!).
View 10 RepliesFord 7.3L Power Stroke (1999-2003) :: Radiator Leaking - Replacement?
I have a 99.5 with 400,000. on the engine. It has been a great truck but it is time for the some TLC. I have a little leak on the radiator and the water pump and would like to replace it. I am just looking for stock.
I have a 13 yr old that grew up sitting on my lap as we drove the dirt roads around the house and on the ranch. He has been driving this truck by himself (on the ranch) as soon as he was able to reach the pedals, around 8 or 9. His happiest day will be when he gets his drivers license and can drive the truck to school. So I have a lot of work ahead of me on this truck.
Ford 7.3L Power Stroke (1999-2003) :: Tool For Replacement Of Injector Cup?
Rebuilding my 7.3 and I'm in need of the removal and install tool for the injector sleeves/cups for the 7.3 Powerstroke Diesel.
I'll pay all shipping charges and a small fee if required. I hate purchasing a tool I'll never need again, rather better not need.
Ford 7.3L Power Stroke (1999-2003) :: Stock Bed Replacement To Flatbed?
So i bought a Aluminum Flatbed to replace my rotted bed. Its about to blow off going down the road at this point. The new Flatbed is Aluminum with LED lights. I suspect i will need to wire in a load reducercorrect? Also this bed has no fuel spout so i need to fabricate something. I also plan on installing underbed tool boxes if there is space.
View 11 RepliesFord 7.3L Power Stroke (1999-2003) :: Gear Shift Indicator Replacement
I need to replace the cable on my gear shift indicator. Of course you can't just replace the cable. I have even looked on you tube and not found anything. I don't know if maybe I am using the wrong search terms or not.
View 2 RepliesFord 7.3L Power Stroke (1999-2003) :: F250 - Water Pump Replacement
How hard is the water pump to replace on 1999 f250 7.3 ...
Any thing special i need to know before tackling this job ...
Also is there any step by step instructions ???
Ford 7.3L Power Stroke (1999-2003) :: Lower Radiator Hose Replacement
I'm going to be replacing my lower radiator hose so figured might as well switch over to the extended life stuff going to probably go with the Delo ELC.. Supposedly it's good for 750k.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Re-torque During Glow Plug Replacement?
I will be changing all the glow plugs in a few days. Should I re-torque the head bolts or anything while I am in there? Don't want to button it back up and then wish I had done something while in there.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Replacement Of Battery Positive Terminal?
Got new batteries installed yesterday and found that the passenger side battery has a nearly broken positive terminal. Had to handle it very gently.
Don't want to replace the entire battery cable just to get the terminal. Using bolt-on replacement terminals? What did you go with and where can it be found?
Ford 7.3L Power Stroke (1999-2003) :: Transfer Case Motor Replacement
Do we need to drain the fluid to change the transfer case motor?
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Replacement Of Throttle Position Sensor?
Ford catalog does not list the TPS for a 1999 7.3 Super Duty as a separate replaceable part which leads to replacing the whole throttle pedal assembly. I found this to be incorrect. If you have a throttle pedal assembly with separate TPS (separate 3 wire connector) and IVS (Idle Validation Switch 2 wire connector) just the TPS can be replaced.
This is a pic of my 99 with new TPS installed : [URL] .....
Without removing the whole assembly you only need to remove the 2 T25 screws and the connector to replace.
Since this part is listed for more then 20 Ford trucks I figured it would work in my 99 7.3. I bought a brand new TPS from Pete (F250_) that he could not use. He has a 2002 with one 5 wire connector. It works perfectly in my 99. Not sure if it will work in a 2000 or 2001 but if the TPS and IVS each have their own connector it should. Make a visual inspection to be sure.
Part DY-967 or F4SZ-9B989-AA - Potentiometer
I was going to go with a Dorman TPS but like PartsGuyED likes to say "OEM Baby". The OEM TPS through Ed is actually cheaper then the Dorman.
Side-by-side pic of the old and new TPS. Only the center rotating part is different but it fits and works just fine. It also has a better fit so there is less slop and almost immediate response.
NewOldTPS.jpg?t=1269362105
By the way, the original TPS was working fine so I have no idea what the symptoms of a bad TPS are. Since it was available I replaced it to have a spare and to see if this one would work. Both Pete and I thought it would and we were right.
Ford 7.3L Power Stroke (1999-2003) :: HPOP Head Fitting Replacement
In my motor build I'm replacing the HPOP fittings in the head. Do these need any sort of thread locker to secure?
View 2 RepliesFord 7.3L Power Stroke (1999-2003) :: Axle Bearing And Hub Assembly Replacement
It's time to replace my axle bearing and hub assembly. Looking at RiffRaff site they show 3 different models. Early 99, fine course and course. I think I have the course thread but just want to make sure before I order. My truck is a L99 and I don't have the abs sensor. Looks like all 3 have come with the abs sensor. Do I simply not connect the sensor? Here's a pic of what i have. Course thread?
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Boost Leak When Hit 24.5 Psi?
This was briefly discussed as part of another thread. It appears that I have a boost leak when I hit roughly 24.5 psi. The leak seems to stay for a few minutes after showing itself, but then I'm able to produce boosts up to 24.5 again. For example, on my 20-mile/30-minute drive to work, I can make this leak "appear" four or five times, maybe more if I try. Does this self-healing leak ring a bell? I haven't done a boost leak test yet, but I'm leaning towards the RTV sealant at the OEM plenums due to the self-healing attribute.
To add a little info to this thread, I recently installed an S&B intake, 4" exhaust, bellowed up-pipes, RR billet wheel, RR CAC intercooler boot kit with new clamps, RDP reinforcing plenum inserts, AIH delete plug, and I removed the wastegate solenoid along with the red and green tubes. I don't have any gauges, but I recently began monitoring the boost using FORScan. Before all of this, I don't think I was producing enough boost to cause this leak, and I had no way to monitor for this leak.