Ford 7.3L Power Stroke (1999-2003) :: 2001 - Won't Start When Motor Cold?
I have. 2001 excursion with a 7.3l deisel. 167100 miles
It runs great but if it sets over night when the motor is cold it will not start.
You have to plug the block heater in for about an hour or more for it to start.
To me it seems like glow plugs are not working? It had new glow plugs out in from the po.
Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 Would Not Start / Motor Fire For A Split Second
The night temperture was only about 37 degrees. But every morning my 2000 F-350 7.3 crew cab 188,000 on it would not start. The first try there would be a split second where the motor would fire, but that would be it. I had to plug the engine block heater into my generator for at least an hour before it would start. I don't see how all the glow plugs could be bad at once??
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: 2002 - Motor Suddenly Started Shuttering And Then Shut Off - No Start
I am fairly new to powerstrokes, but have a general understanding how the 7.3l operates, and how the fuel system works.
The problem i am experiencing is a crank, no start. The truck has been great for the year and a half that i have owned it. Always cranked great and never any starting or running issues. One day upon cranking, i started the motor; it started normal running good for a minute until the motor suddenly started shuttering and then the motor shut off, happened rather quickly. The truck started up immediately after that and died....repeating the shutter until dead. Now the truck will not start.
Specs on truck:
2002 7.3l
230,000 miles
Manual transmission
Here's what i have replaced so far:
New parts include:
IPR (motorcraft)
ICP (motorcraft)
EBPV (napa)
CPS (napa)
IDM (reman)
Here are some of the diagnostic values i have collected during cranking: (FYI: i am a little confused on what the values mean and what they should be in order for the motor to start):
ICP: 2218 psi
ICP duty cycle: 41%
EBP: 265 kpa
battery voltage: 12.0
Rpm: 355
Things i have checked so far:
Oil is new and level is good.
WTS light cycles as normal.
Fuel bowl is full and over flows with cap off while cranking.
Fuel tank is above half.
Glow plug relay is good.
I was throwing a code for the PCM, but i removed the bully dog tuner and the code has since cleared.
HPOP oil is an inch below full.
I made a gauge set and dead headed HPOP yielding 1500psi.
Upon cranking i am seeing some smoke, i guess, but its kind of hard to tell from the drivers seat.
This is where i am at so far. I don't have a way to buzz test the injectors or tell if they are leaking past the orings. I have the valve covers removed, but i have been putting off pulling the injectors to replace the orings.
Ford 7.3L Power Stroke (1999-2003) :: Start Rough When Cold - Injectors Not Working On 165k Motor?
Replaced o-rings, injector cups, glow plugs and UVCH with all motorcraft parts 2 years ago and the ICP, IPR and resealed the HPOP last year. I use rotella 15W-40 oil. It has been hard to start when it is cold and runs rough with little power until warm for a few seasons now when it is cold outside. There are no fault codes or issues otherwise with the mostly stock truck. A buzz test when the engine is cold only #6 sounds strong and #8 isn't quite as bad as the others but the others are hardly audible.
Cause:
1) Can 6 to 7 injectors really go bad in 165k miles? If it is injectors I believe the Alliant look to be the way to go with type ADs?
2) Since it is like flipping a switch and the number of injectors effected is it possibly the 0.1% of the time it is the IDM when there is a miss and no SES. From my searching and swampdiesel if there is a miss and no SES it is 99.9% it is not the IDM or harness since it actively checks continuity.
Ford 7.3L Power Stroke (1999-2003) :: Intermittent Rough Motor / Black Smoke And Low Power
I have an Excursion with 220k miles. I've owned the truck for 6+ years and had very few problems. I change my own oil and fuel filters, but beyond that I know next to nothing about the diesel motor. I do run a DP Tuner with the standard 80 hp program. And a 4" exhaust. Everything else is stock. I do keep it plugged it for the oil heater and the battery tender just about all the time now.
This latest issue started yesterday morning when my wife jumped in a cool truck to take the kids to the dentist (not warmed up but still 55 degrees ambient). A few miles down the road (35 mph max) the motor began stumbling and rocking and black smoke coming from the exhaust with reduced power. She pulled off and kept it running (very rough and rocking) and put it in park for a minute. When she put back in drive, it shifted heavily but the power was normal so she went on her way without any problems. The only report I got sounded like the motor was just cold and rough, so I thought nothing more of it.
Yesterday evening we drove it about 70 miles on the highway (72 mph max) with no issue at all, but when we continued on surface streets toward our destination (50 mph max) it did the same thing, but would not settle back down. I kid you not that it went through gallons of fuel the last 12 miles or so, just dumping black smoke out the exhaust. It felt to me like we were running 1/2 the motor, like the plugs weren't lit. Very rough and rocking and very little power (comparatively, at least). I had to switch to manually shifting the trans to get going and the shifts were much rougher than usual. Idle was low and rough but it never stalled. Behind me there was a huge smoke screen this entire time.
We made it to our destination and parked it. Did our thing and after 5 hours went out with finger crossed. Started right up and ran perfectly the entire 91 miles home. No motor or trans issues at all. Currently running 10/40 synthetic oil that I just changed about 2000 miles ago. Oil level is perfect. 3/4 tank of fuel with standard level of Diesel Kleen added. Fuel filter is less than 10k miles old. Temps yesterday were 65-70 on the drive down and 50-55 on the way back.
I jiggled all sorts of connectors this morning and didn't find anything loose.
Ford 7.3L Power Stroke (1999-2003) :: Replaced Everything - No Power When Key Turned?
I am currently cab swapping my 2001 F250 with a 2005 350, I have everything installed but when I turn the key theres nothing... Dead in the water pretty much. I have power running to inside fuse panel but when I turn key there is nothing? no dash lights or anything, what I am missing or where I should be looking?
View 9 RepliesFord 7.3L Power Stroke (1999-2003) :: Won't Crank When Key Turned On?
I have a 1999 7.3 super duty that won't crank when the key is turned. All lights work, power windows and mirrors work but after the WTS light goes out... Nothing...now I do have a slight leak in the roof and a little water does get in the cab. I opened my door the other day and it smelled like an electrical fire had occurred. I checked under the hood and the same smell, if not a little stronger. I pulled my fuse box and GEM tonight. Once I got away from the truck, I expected them to smell like the electrical fire smell, but they didn't. Now I did try cranking the engine over by jumping the starter relay before tearing the fuse panel out, and I got it to crank, but not strong at all. The batteries are good.
View 11 RepliesFord 7.3L Power Stroke (1999-2003) :: Power Lost And Engine Turned Off While Pulling Onto Highway
While pulling onto the highway and pulling pretty hard lost engine power all boost then engine truned off. Top of engine is covered in oil..... What happened?
View 11 RepliesFord 7.3L Power Stroke (1999-2003) :: 2000 - Oil Leaking From Motor?
I have a 2000 f250 super duty extended cab with the 7.3 diesel and auto tranny which the tranny was rebuilt by Samco about 7 years ago and I have 337,000 miles on engine I had a oil leak from I believe my oil cooler which I fixed, but I am still losing oil, about a gallon or more every other day and in that time frame I am only driving maybe 30 miles. I have no drips, and I seriously don't believe it's burning because the truck is not smoking even when you rev the motor up. the bottom of the rear of motor is coated with oil plus as is part of tranny and some front of motor bottom. What to look for?
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Dropped Bolt Into Motor
So I was in the process of doing a turbo swap to the borg warner sxe366 and the freeze plug that plugs the old mechanical fuel pump in the valley had to be removed well needless to say, it as well as the safety bolt I had attached to it fell into the motor, seperatly. I'm already getting the motor ready to be pulled but what are the odds that they made it to the oil pan or if they didn't any way to make them fall out?
View 10 RepliesFord 7.3L Power Stroke (1999-2003) :: Power Loss And Truck Started Hiccuping When Wipers Turned On
A few weeks ago I replaced my CPS on the 99 7.3. Today was the first day I drove my truck in the rain. When I turned my wipers on, I noticed that I lost power and my truck started hiccuping. I read on these forums that an aftermarket CPS is most likely the problem, so I am planning on getting a ford CPS this afternoon. My biggest concern is that before I replaced my CPS, my wipers only had 2 speeds. Also, if I pressed the end of the blinker switch to squirt the cleaner the wipers would not turn off until I turned the truck off. I am not sure why this would be happening and I wanted to ask if there is more than just the CPS involved with this.
View 7 RepliesFord 7.3L Power Stroke (1999-2003) :: Almost Died When Headlights Turned On?
I have a 2003 F350 SD FWD Dually With 4.10 Axle Ratio. I'm looking for some front rotors and pads and I'm looking for recommendations. I tow a 44' Goose neck racing trailer on a regular basis so I dont want autozone crap rotors that are going to warp in a few thousand miles. I was on rockauto.com, they have Wagner, Bendix, Motocraft, Powerstop, etc etc. I thought maybe those Powerstop drilled and slotted looked interesting, but I dont know much about them.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Blower Motor Only Works On High?
I don't know if its a coincidence but it rained hard all weekend and went to work this morning to find out the blower motor only on 4(high). I checked the plug going into blower motor and it looks dry and clean. is there a common occurrence with this? What to look for?
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Bower Motor Stop Working
For the past few months my bower motor will stop working. It could stop while I'm driving. Or not work when i start the truck, then start working while I'm driving down the road. When it was working it worked fine. It had the different fan speeds like it was supposed to. It would just not work at all, or work fine. Now it doesn't work at all. I checked all fuses, and swapped the relay for the windshield wiper relay that i know works and still nothing.
I unplugged the blower motor and put 12v to it and it didn't work so i thought i found the problem. Took out the blower motor put power to it again and it spun just fine. Plugged it back into the harness and it worked other than no low speed. Flipped the switch back and forth, then low speed worked, up to high, but no difference between speed 2-3. Put it all back together and it seemed like all the speeds were working fine. Day later, won't work at all again.
Ford 7.3L Power Stroke (1999-2003) :: Transfer Case Motor Replacement
Do we need to drain the fluid to change the transfer case motor?
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Heater / AC Fan Running When Truck Is Turned Off
2003 CC 4x4 ... I am pretty sure I know what is going on, but I wanted to start a thread for when I confirm it. I am driving to work this AM and I hear the door ajar chime and I think to myself, uh oh...gauges all look good, there are no lights illuminated on the dash. I get to work and turn the truck off and my fan stays on. I think the ignition module is going bad. Either that, or my remote start is going on the fritz. I will update when I find out more.
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Stalling Out Just Like The Key Is Turned Off About A Mile Down The Road
Early 99 7.3 manual 6 speed. 224,000 miles. Truck starts great and runs great at idle. Starts out in gear just fine and seems to have plenty of power. It will act just like the key is turned off about a mile down the road. Will restart after extended cranking or letting it sit for 15 minutes or so. P1249, P0340, and P1280 codes pop up. Had a professional shop work on it and they changed out the CPS and IPC with factory parts. When i picked it up it had an SES light on but was running fairly well. When I looked under the hood the IPC had been cracked on the plastic part. Replaced it with another new one and it ran fine for 3 days, even pulling loaded hay trailer. Now when driving it, it cuts out for a second or two. It does that every couple miles until it stalls out completely. Restarts after 15 minutes and runs fine. Same codes are showing up.
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Engine Cut Off While Running And Stopped Just Like Turned The Key Off
While stopped, engine running, in D, the engine cut off just like I turned the key off. I sat there for about thirty minutes and on the 7th or 8th try, the engine finally started. I drove it back to camp and thinking it might be the CPS, I swapped it out. Unfortunately it must be something else because I can't get it started anymore.
ICP and IPR are fairly new, but I unplugged the ICP and tried to start it anyway. It didn't choke out (like it was a fuel issue) but I checked the fuel bowl anyway and the pressure builds fine. I got it restarted once, so it can't be a fuse but I checked them all anyway.
Oil pressure builds to 780+ when cranking. Batteries still have plenty of cranking juice and without my AE, I'm frustrated beyond belief.
Ford 7.3L Power Stroke (1999-2003) :: 2000 F250 Starts When Key Is Turned To Run
I have a 2000 F-250 7.3 L Diesel w/200,000+ miles on it.
I use the truck for snowplowing and last snowfall one of my employees broke the overdrive switch on the PRNDL shift lever. I just replaced it and as I went to start the truck I had just turned the key to run in order to let the glow plugs warm up and the truck attempted to start itself.
As it was running I could hear the starter continue to run although I never fully turned the key. I have since then replaced the ignition switch and the key lock cylinder. That didn't fix the issue, I then pulled the fuse box that is inside the cab of the truck to inspect the GEM module. Other than lots of dust there was no corrosion or any see-able issues with the module. I cleaned all connections thoroughly and even applied a little dielectric grease to the connections.
Still has the same issue, I ran a voltmeter to the trigger wire on the starter relay and it reads 10V when the key is turned to run. I believe it should not read any voltage until the key is turned to start. If I have the trigger wire on the starter relay disconnected the truck won't start, obviously. I don't believe the starter relay is bad because it does start only when the key is in the run position and it has never attempted to start without the key.