Ford 7.3L Power Stroke (1999-2003) :: Fuel Gauge Stuck On Full
Well besides the pyro breaking friday BEFORE live tuning,and the exhaust leak I gained on the way to Texas(not inpart of the pyro not working). Now the fuel gauge is stuck on full. It looks good,200+ miles and still on full. Could it be the gauge,or possibly just the sending unit? Maybe a fuse?
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2005 - No Dome Light - 3rd Brake Light Quit Working?
I have a 2005 F250 with 6.0 Crew cab
Wanted to change out factory bulbs to LED's. The factories were working just fine, just wanted LED's. Broke a couple of center bulb holder's/clamp. Don't really know what they are called. Went to junk yard got a couple of used ones, those worked because when we opened the doors on wrecked trucks Dome lights came on! Got home put them in and NOTHING. No dome, no map lights with LED's. Changed back to factory bulbs and only map lights come on, NO dome lights on front or back and my 3rd brake light quit along with the 2 bed lights. Checked the wiring plug and have power to one wire. What fuses would I need to check or to check where next? Owner's manual is not very specific about which fuse.
Ford 6.7L Power Stroke Diesel :: Aux Fuel Gauge And Fuel Pump Both Quit
I have my aux fuel tank pump hooked to upfitter 3. It has worked perfectly until this week. I started to transfer fuel and the aux fuel gauge and fuel pump both quit. The led on upfitter switch 3 still illuminates, but no fuel pump. I found fuse 9 on passengers kick panel is for upfitter 3. The fuse was good. Is there another fuse somewhere for the circuit I've missed? I can trouble shoot the wiring if necessary, but it's tough to do all behind the left side underbed box and not easy to get to. I've missed something simple before I go further????
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Quit Just Like Ran Out Of Fuel
Thursday coming home my 7.3 quit just like ran out of fuel, changed fuel filter still no run. Changed hpfp engine turns over no run. Temp 70 in my garage, batteries good, one small squirt either engine runs great, No check engine light, nothing. I need my truck..
View 7 RepliesFord 7.3L Power Stroke (1999-2003) :: Power Windows And Radio Quit Working
On my 2003 powersteering the windows and radio will just quit working. Then they will come on again. Maybe in and hour or a day or a week. Where do I sart.
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: Tach Quit Working - Warning Lights Staying
Well today the tach was not working at all and the check gauge, check engine and glow plug lights are staying on. Truck runs and starts great, everything else seems to work except the trans temp gauge. Did a search for the GEM and could not find anything that indicates the GEM controls the tach and warning lights.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Fuel Gauge Goes To Beyond Full And Stays There
Two years ago I acquired a very very nice 2001 F350 DRW crew cab. The person I purchased it from put a Remanufactured 7.3 in it and set the truck up to pull wedge trailers. He put 25K miles on it and put it on Craig's list where I found it. It just turned over 300,000 miles.
One of the changes he made was to install a 70 gallon fuel tank in the frame rails below the bed. He told me that when the gauge reads EMPTY there is still 20 gallons in the tank. I remember him telling me that this anomaly is due to using the stock Ford pickup in the larger tank.
I have never filled the tank because so far the truck is used locally. I usually put 10 to 20 gallons in and when it gets to E I do the same fueling.
Then one day I turned the key on and the needle went up and beyond the full indication.
I can get under it and maybe the tank has some name or model number on it.
The truck runs fine, but the gauge concerns me. Eventually the truck will be making round trips from Chicago to our retirement home in Santa Fe, NM. It would be nice to have a working fuel gauge!
I have spoken to the person I purchased the truck from. He installed the tank as part of a complete upgrade that included a re-manufactured 7.3. The fuel tank is a 67 gallon Titan mounted between the frame rails. He believes that the original Ford sending unit was installed. That means it has 300,000 miles on it. I had the truck on a lift yesterday and it is a very tight fit. The garage said the best way to do the repair is to remove the bed. Six bolts, disconnect the tail lights and the 7 pin trailer connector and it is off.
So, my questions now are... Should I stay with a new Ford sending unit or are there better ones to install? Are there any other updates to the fuel delivery system that should or could be done at the time?
Ford 7.3L Power Stroke (1999-2003) :: Installation Of Fuel Pressure Gauge?
I bought an Autometer 4763 gauge that didn't come with the correct fittings to plumb the sender into one of the extra ports on the back of the bowl. I went to the Ace hardware store right across the street and they didn't have anything (not surprised) and then Napa. They couldn't find a fitting to match either. He found that the plug threads are 7/16 20 tpi and the sender is 1/8" NPT. He suggested getting a 7/16 20tpi bolt, drilling it rifle-style, and then tapping it for a 1/8" NPT. The alternative, and what I ended up doing, was to use brass fittings to tee it off one of the supply lines to the heads. I ended up going that route but wanted to know if I should have looked harder for the right fitting.
Here's a pic of what I have now. I've test fit it, and it seems to work although I will need to insulate the hard lines because they rub due to the offset.
Ford 7.3L Power Stroke (1999-2003) :: Fuel Gauge Reading Inconsistently
I've had an ongoing issue with my fuel gauge reading incorrectly, and now I'm trying to fix it! Basically, it will change all over the place while I'm driving (not erratically, but definitely moves occasionally). I recently fixed my overhead display, but the "miles to empty" display doesn't seem to be very consistent. It will read 450 miles to empty, and then the next time I look at it, it will have dropped 100 miles or something (after minimal driving).
So I'm wondering where I need to begin looking to fix this problem. I've replaced the dash cluster using Circuit Board Medics, so I'm fairly confident that's not the issue. I've read that it can be the fuel pump or the fuel tank sender, but how to check if these are actually the problem or how much time it will take. Luckily, I've never run out of fuel and been stranded, but I need to fix this or it's only a matter of time!
Ford 7.3L Power Stroke (1999-2003) :: Fuel Pressure Gauge Installation
Looking for pics of where/how they mounted their fuel pressure gauge? I'm getting ready to install one.
View 11 RepliesFord 7.3L Power Stroke (1999-2003) :: 2007 F350 - Four Wheel Indicator Lights On The Dash Quit Working
My truck is a 2007 F-350 DRW. I'm not sure when,because I don't use it much in Texas, but My Four Wheel Indicator lights on the dash quit working. I don't see them in the dash at startup either. I'm not sure if the four wheel drive is coming on at all. There is probably a way to check that without driving off into a mud bog, right? Anyway I have looked for blown fuses etc, no luck yet. (15amp#33 under dash and 30amp#3 under hood). These are according to my manual.
View 2 RepliesFord 7.3L Power Stroke (1999-2003) :: Crank But No Start With 1/4 Tank - Bad Fuel Gauge
1/4 tank just kept cranking. Added some diesel and started right up thought it was bad fuel gauge. Went about a mile and shut down just off. coasted went got more diesel but this time cranked but no start. anti theft light was flashing too.
Towed home started right up after tow... Starting now... Tomorrow was going to change the fuel filter....
Ford 7.3L Power Stroke (1999-2003) :: Coolant Temperature Gauge Not Working
Basically my coolant temperature gauge either reads as the hottest it can be, or the coldest. It doesn't jump around a whole bunch, but it's always all the way to one end or the other. From what I've read there seems to be a lot of different temperature sensors, so I get a little confused with all of the abbreviations, but I'm fairly certain I checked the correct one, next to the thermostat housing.
Using a multimeter I checked the resistance of the sensor, and it was around 600 ohms about 30 minutes after it had been driven. I'm not sure if this is where it should be or not, but it was rising as the truck cooled off.
Anyway, I'm not sure if I just tested the sensor incorrectly or if there could be another issue. A friend of mine suggested that the thermostat may have gotten stuck or something, but it doesn't seem like the gauge would switch at all if that were the case. What I should check to try and fix this.
Ford 7.3L Power Stroke (1999-2003) :: Tips To Remove Stuck Fuel Filter Lid
I am attempting to change my fuel filter - have a new Napa unit complete with new lid.
I can not get the old one off (this alone tells me it's been on there too long). The hex is 26mm and all I have is a 26mm box end. It just rounds the corners of the plastic hex off.
As the new filter has a new lid, I am using a steel chisel and hammer (in a CCW direction) at several places on the top flange. I have also smacked the top flange liberally to get it to let go of whatever is holding it.
I'm about to get out my map torch out and warm up the plastic but would rather not produce a flame on something with fuel directly behind it.
Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - RPM Gauge Randomly Stopped Working
I have stock 02 F350 7.3 with 74,000 miles ... Today i looked down and noticed my RPM gauge sitting there at 0 ... It was working just fine yesterday. I figured before i go digging around looking for the issue id see what is causing it not to read ..
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Fuel Relief Valve Is Stuck Open - Code P1316?
If the fuel relief valve is stuck open would it possibly throw a P1316 code?
View 4 RepliesFord 7.3L Power Stroke (1999-2003) :: Erratic Fuel Gauge - Level Would Register Full When Only Half A Tank Or So
I've been having a very erratic fuel gauge issue as of about 2 months ago. My fuel level would register full, when in fact I knew it only had 1/2 a tank or so. Then 5 minutes later it would be pegged on full. Under a 1/2 tank the gauge would read any where from 1/2 to empty from 1 minute to the next. So last week I decided to drop my tank and take a look. I was thinking maybe my fuel sender was broken, maybe a loose wire in the tank, or even that my float had dropped off in to the tank.
After dropping the tank, I removed the PK-Up and sending unit and everything was intact. I placed my ohm meter on the sending unit and it checked out fine. So I took the Pk-up and rolled back up underneath the truck and plugged it back in. I had my son turn the key on and off while I moved the float to different levels in order that it would register. It registered empty, 1/4/, 1/2, 3/4 and full just fine as I moved the float to those levels. If you leave the key in the run position and move the float, it won't register or better said, the in cab gauge will not adjust with the movement.
You have to turn the key off move the float and hold it there, then have your assistant turn the key on and the gauge will show the position that you've moved and held it at. I simply removed the plastic cover from the sending unit, and sprayed it down real good with electrical contact cleaner. I didn't scrub the copper contact area at all.
I was concerned that scrubbing might remove more than I wanted to, and really mess things up. I attached an Ohm meter and checked resistance thru out the float travel. All checked out good and I reinstalled it. So now my fuel gauge is working as it should be. I did make a video while I ohmed the Sender Unit thru it's travel, but for some reason it won't load.
[URL] ....
Ford 7.3L Power Stroke (1999-2003) :: 2002 - Fuel Pressure Gauge - Install Sensor Into Lift Pump?
I am installing a fuel pressure gauge into my 02 7.3 I went to the thread the sensor into the plug hole on the fuel filter housing and it wasn't threaded, turns out the sensor thread is slightly smaller and a different thread ... The directions say to install it into the filter housing or the lift pump ... So I'm assuming I have to go the lift pump direction of installing it but where the lift pump is or how to install the sensor into it while not throwing a code or causin problems ... A step by step and even pictures.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Ran Out Of Fuel With 1/8 Tank And No Low Fuel Light?
So my 7.3 started sputtering and lost power, died on the side of the road. I wasn't far from home put about 8 gallon of diesel in the tank with a couple of fuel jugs and it fired right up.
Gauge was reading 1/8 of a tank and low fuel light did not come on. (low fuel light comes on when you start) Gauge came up to about 1/2 after putting fuel in.
What happened? Gauge was always reliable and low fuel light always did work. Only work done to fuel system was had new tank straps put on a couple of months ago.