Ford 7.3L Power Stroke (1999-2003) :: Rapid Clicking When Turn The Key To Start

When starting, rapid clicking like failing batteries. Had dealer install new Motorcraft batteries, and it's still happening. Clicks when i turn the key and then labors while turning over for 20 seconds. Sometimes it takes 2 or three times before it starts. I put in a rebuilt alternater 5 years ago. It seems like a fuel problem, but I'm guessing.

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Ford 7.3L Power Stroke (1999-2003) :: Fairly Loud Clicking / Clunking Sound Coming From Front Under The Hood

So my '01 E350 has been fine but tonight when I went to start it I didn't get a WTS light and the SES light was on and there was a weird number on my PHP Hydra that looked like r5 ? This happened a few times back to back so I tried starting it and it just cranked and cranked. Wtf? So I started pushing the button on the chip and all of the sudden I got the WTS light and the hydra flashed, now the chip was on tune 10 instead of 5 where it was when I parked it. I should also note that during these episodes there was a fairly loud clicking/clunking sound coming from the drivers front under the hood when I toggle the key on.. Sounds like maybe a relay? Louder than I recall ever hearing.

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Ford 6.0L Power Stroke Diesel :: Rubbing Sound Can Be Heard Through The Turn On Truck

6.0L Forum - I've noticed an unusual sound on my truck. Upon driving if I make a turn more than 15 degrees a "rubbing" sound can be heard through the turn, no "knocking" is not present. Once the steering wheel is straight the sound changes to a "whir". If I turn less than 15 degrees a noticeable sound can not be heard. As the RPM's vary, the sound will also vary. If I get out of the truck and listen for this sound in the engine bay I can not hear it. The sound is only distinct within the cab. It sounds like a weak motor trying to move something or a pump running low, my guess in the dark.

I've checked the oil level - good
I've checked the transmission fluid level - good
I've checked the power steering fluid level - good
I've checked the brake fluid - good

I have read that a master cylinder could wear and create a rubbing/unusual sound. What else should I check for? The truck has 238,000 miles.

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Ford 7.3L Power Stroke (1999-2003) :: Left Turn Signal Was Blinking Fast / Loud Buzzing Sound

I've been having an electrical issue for the past few months that I've decided to address now that the weather is getting a little warmer.

What happened is the left turn signal was blinking fast, so I assumed bad bulb, and later that day it stopped blinking fast and now I press the lever down to indicate a left turn and there is a quite loud buzzing sound. Sounds like it's coming from where the relays are, but I've replaced them and the bulbs and still nothing has changed.

I've also replaced the multifunction switch to see if that was an issue, but a new one did the same thing so I returned it.

Running lights work all around, but now there are no left blinkers, and also my left brake light doesn't come on. Pulling a trailer I have the same problem, I had the plug tested and only 3 of the pins have anything to them.

I know nothing about auto electrical systems.

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Truck Would Die While Driving The Truck

I have a little problem with my 1999 f250 7.3 power stroke diesel. Every once in awhile, while driving the truck would die completely but i switch it into neutral and started right up. What could be the problem?

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Ford 7.3L Power Stroke (1999-2003) :: White Smoke / Clicking Noise And Steadily Losing Power

I have a 7.3 Excursion, 234K Miles, 4R100 Transmission. Today I was in a rush to take one of our dogs to the vet, when I hit overdrive going up a hill, it almost sounded like a clicking noise and I was steadily losing power. I came to a stop sign and put it in park and it started to develop a constant lope that was rough. Whenever I would step on the gas it would put out white smoke which it has never done before. I was able to take it a couple miles before it did the same thing except this time it shut itself off.

Recently I have been having transmission issues as it feels im losing first gear. A while back I noticed it would idle slightly in park every now and then. A couple days before this happened, I came to a stop and my truck started loping slightly and first gear IN DRIVE felt very very weak. I have recently replaced the cam position sensor as well as the ICP sensor. I'm at a loss, I plan to do a ZF6 transmission swap very soon and this is only making me panic even more.

I never dog the truck, take it mudding, etc. Oil is changed every 3-4,000 miles. I did however get it scanned a while back and I believe two codes came up for two pistons, also did an injector buzz test and they all sounded strong.

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Ford 7.3L Power Stroke (1999-2003) :: Click When Turn The Key But Engine Does Not Turn Over

Drove it last night around 9pm. Parked it and went to drive it again this morning around 7:30. No cold weather here or rain. Here is what I know: When I turn the key I hear a click (not a repeating click) but the engine doesn't turn over. Batteries have 12.5 volts. I put my trickle charger on them and had full charge after about 3 or 4 minutes. When I turn the key the headlights do not go dim. I put a screw driver across the solenoid on the passenger side fender and got a strong arc. When I do that, I can also hear another click that sounds like its coming from the engine. I tapped the starter a few times with a hammer, but it still wont turn over. I'm guessing bad starter.

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Ford 7.3L Power Stroke (1999-2003) :: Starter Does Not Actually Turn Over For 1 - 3 Seconds When Turn The Key

Trying to track down an issue (annoyance) I'm having with my 02 7.3 4x4 excursion. When I get in the truck and turn the key (after waiting for glow plugs) the starter doesn't actually turn over for 1-3 seconds and sometimes up to 5. When the truck does turn over everything works perfect it's just an annoying delay.

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Ford 7.3L Power Stroke (1999-2003) :: A/C Compressor Clicking While Idling?

2003 7.3, AC compressor clicks like crazy. Can he hear outside the vehicle while idling?

The round disc on the front of it is what is making the noise.

The AC used to work awesome but now only blows cool air for about 10 minutes then turns lukewarm.

Is the clutch on my compressor bad? I have heard they can be adjusted, but not sure how.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Won't Go Over 45 MPH

I have a 2003 7.3. Suddenly a week ago when I left work, I noticed my truck wasn't picking up much, but i was in a 40mph zone. I then jumped on the freeway and noticed the truck would not go over 60mph. Once I exited and got on another road with a 55mph speed limit, the truck would not go over 45mph, I had the pedal pressed all the way down and would not go over 2000 rpms. Also, for the transmission to shift, I would have to let off the accelerator.

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Ford 7.3L Power Stroke (1999-2003) :: No Power - Truck Will Crank For About 15 - 20 Seconds Before Turning Over

I have a e99 f350 7.3 all stock. I have no power. The truck will crank for about 15-20sec before it'll turn over. I just purchased the*AE*but am fairly new to understanding it all. In idle its a little rough and when I drive I can only stay in the neighborhood because of fear of getting rearended due to very slow acceleration. Whats weird is that when i have no power while i am driving ill keep the pedal down throw it in nuetral and my rpms and*icp*pressure jump up right away. Things I've replaced:

Icp*sensor
Fuel pump
Pcm
Tps
Cps
Ipr
Dropped tanked and cleaned screens

When cranking my*icp*pressure climbs slowly to right under 500. I dont know what else to do ive been working on this truck dor two months some days 13hs straight, I am feeling defeated. Codes p1249 1211 1209....

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Ford 7.3L Power Stroke (1999-2003) :: Truck Wouldn't Go Fast / Plenty Of Power In Low End

2002 f250 7.3l diesel...

I got a new radiator and the tranny fluid was the worst the mechanic had ever seen. He serviced it and warned me that it might not be long for this world. I broke my flexplate and so I had to pull the tranny, and I decided to throw a new torque converter in because it was giving g me symptoms like a broken sprag( it wouldn't rev up or do a brake stand in gear, therefore slow takeoffs).

I was recommended to replace the tranny, I decided I could do the job again down the road if I needed to. About two thousand miles down the road I had a hard shift going from overdrive down to get up a hill and about 10 miles later the truck started slowing down....I couldn't give it enough pedal to keep it going and the engine sounded rough.

I pulled over and checked fluids and everything was fine, truck idled fine, bright red tranny fluid not burnt at all. Pulled on to the road again and it pulled fine until about 40 mph and it wouldn't go any faster. I got it towed home and ordered up a tranny from Ford figuring it must be toast, but I thought I'd throw it out to the forum to see if there is any other troubleshooting I can do before I install the new one in case it is some other problem or some electrical harness or something, or if that is a pretty standard reaction to a fried tranny.

Engine runs good at idle, shifts perfectly to drive and reverse, drives forward and back(I'm very hesitant to drive it out of the driveway in case I can't get it back in). Only happened two times before I decided to tow it. Temps looked fine on the gauges, fluid was a little overfilled in the tranny, but again, not hot or burnt.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Would Stumble And Lose Power / Idles But Won't Rev Up

Problem started 2 days ago, driving around and my truck would stumble and lose power. Give it gas, won't rev up but it cleared and ran fine for a mile or so then it comes back (off and on all the way home). Check engine light didn't come on the first few times, came on a couple times on the way home (maybe 4 mile trip) but goes off when the truck runs fine. Thinking it was maybe the fuel pump (got 140K on the stocker). Talked to a few friends, some thought it was algae build up in the tank that was clogging the filter on the pump, underhood filter changed a couple hundred miles ago. Looked fine with slight brown build up at bottom of bowl when I replaced it.

Ran it around yesterday with a friend of mine and his scan tool hooked up, acted up once, check engine came on for a few seconds and shutoff. No code and for some reason we couldn't get it to live data while driving. I dumped in an algae eater yesterday and left the truck overnight since I had to work. Got home this morning to run her around the block to circulate the eater. Truck started and idled fine, went to pull out and she won't rev up, pumped the gas and NOTHING! Check engine light is on now but don't have a scan tool handy to read it. I heard the truck will store the code?

What this problem might be? What's a good scan tool for our trucks that can live data as well? CPS is good and already did the UVCH mod.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Runs Very Rough And Lacks Power When Cold

My truck runs very rough and lacks power when cold, even during the Texas summer. Once it warms-up, everything is fine. It's almost like turning on a light switch. If it's plugged in for a couple/few hours, it's smooth as soon as it starts. I'm assuming it likes the oil once it reaches a specific temperature. What my problem is?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Has Lost Power Towing And Is Now Starting To Miss A Little

I want test my fuel pressure. What is a good gauge or kit to buy? My truck has lost power towing and is now starting to miss a little. I'm wandering if i my problem is in the tank. Is there a good scan tool that would diagnose things too?

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Ford 7.3L Power Stroke (1999-2003) :: Cranks But Won't Start - Relays Clicking?

So I have recently did a body swap on my 7.3 I rolled. Put a body from another one this one. Before I took the old body off the engine ran fine. Nothing wrong at all.

Now that I have the new body on, I am stuck with a fuel shutoff switch. I read that it is suppose to be pressed down, but when it is pressed down, I turn the key and 4 relays under the hood click rapidly, 2 under the dash, and the drive side blinker blinks? Anyway, when I push it up, and turn the key, all the lights come on normally, wait to start light comes on. It'll crank good, the battery's are good, had them tested and fully charged. Checked ando triple check all battery connections and grounds. Anyway, it'll crank and want to start it fire up for a second and die. The low pressure oil gauge on the dash doesn't go up, but I think I broke the sensor connector for that. The fuel pump doesn't make any noise, the fuel bowl has fuel in it, but does fill up with fuel. So I'm thinking the fuel pump is somehow shorted out, so when I depress the fuel shutoff switch it makes everything go crazy. But even then the fuel pump doesn't make any noise?

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Ford 7.3L Power Stroke (1999-2003) :: ESOF Hub Clicking - How To Repair / Rebuild

I was hearing a clicking noise on my passenger front wheel when rotating by hand.

Paul suggested I remove the ESOF hub and see if it is the wheel hub or the ESOF hub. It's the ESOF hub.

So I'd like to rebuild it for sure, it also has a nicked o-ring, so that accounts for part of the vacuum leak

I'd like to service the driver's side, too, while I'm at it. It doesn't exhibit any issues, so just regular maintenance stuff there.

Parts lists?

As always, I'll take pics in return

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Ford 7.3L Power Stroke (1999-2003) :: Flasher Relay Constantly Clicking

Had a weird issue come up this weekend. I went to drive my truck for the first time in a couple of weeks and when I got in I noticed a constant clicking from under the dash (whether the truck was on, off or if the indicators / hazard lights were on or off). I investigated and found it was my flasher relay. I have replaced this relay recently (within the past year) to an EP27L to accommodate the LED lighting I installed throughout the truck (hyper flash on the old relay doesn't even describe it properly, it was a constant buzz!) and it has been working perfectly until this point.

I thought it may just be something going on with the relay so I pulled it and replaced with the old EP27 unit I still had. It does the same thing, albeit at a slower rate (every 4-5 seconds). The lights do not blink when it is doing this, but still operate normally when I move my stalk up or down or when I press the hazard / flasher button on top of the steering column.

I am wondering if there is a short somewhere in my multifunction switch that is causing this issue? If so, why would it come up when truck has been sat? I didn't have the time, not the inclination to roll around inside my truck (hotter than hades here in Florida right now) to troubleshoot any further. I pulled the relay altogether until I get some time and cooler weather to look into it further. Otherwise the truck seems to operate as normal, even all the lighting seems to have no ill effects from this?

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Ford 7.3L Power Stroke (1999-2003) :: Possible To Add A/C To F250 Truck?

So long story short I have a 99 f250 xl, 7.3 130k. Overall good truck but has no options, never had AC but would like to add it. I have seen the kits on bought4less. So I'm thinking all the factory parts should be bolt on, since the holes should be all there, and since most of the wiring should be there. I just need to collect all the parts. Also one question I have is, what goes through the firewall. Is it just the lines, or how does the ac get to the vents? Dumb question but don't get that part of it.

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