Ford 7.3L Power Stroke (1999-2003) :: Brake Fluid Dripping Onto Front Tire - Use Cruise Control?
OK, so a friend's F150 just went up in flames in his driveway and he told me that the problem was the hot link behind a plastic/ rubber barrier at the main brake cylinder. I had a recall notice on my old truck but since I left the US and took the truck I never paid much attention to it, thinking typical overkill. Now I already heard from another buddy who caught lit brake fluid dripping onto the front tire and got the fire out before it spread and looked up the info today. Looks like our trucks are affected. Best to unplug the harness that goes into the brake master cylinder will prevent this problem from occurring? I never use cruise where I am, the roads are too small and slow.
View 6 RepliesFord 6.0L Power Stroke Diesel :: 2005 F250 - Leak Around The Brake Fluid Reservoir
I have a new *to me* 2005 F250 and last night I noticed there is a leak around the brake fluid reservoir where it connects to the frame of the truck. Everything seems to be in good order not sure exactly whats causing the leak. It only when driving and for a short while after shutting the truck down, everything seems to be in good order but still it drips a lot.
View 9 RepliesFord 7.3L Power Stroke (1999-2003) :: Power Steering Fluid Spurting In Left Tire Well
While turning very slow and sharp on the farm, I heard a pop under the hood. I then lost power steering and brakes. I saw power steering fluid spurting in the left tire well behind the tire. Look under hood and saw fluid coming from a fitting on the side of the power steering pump. I have attached a photo....one photo with nothing and then other with a screw driver tip on the fitting.
It appears that the the pressure fitting blew out the side when I turned sharp. It has a nut from which it came (compression of some sort?). I can push the nipple of the fitting back into the nut but I guess the pressure is gone.
Ford 7.3L Power Stroke (1999-2003) :: Rust Everywhere - Use Fluid Film?
I have rust everywhere but mostly surface rust. For those who use fluid film, should I just buy a few cans and paint the whole under truck with it? Do you wipe off access?
View 14 RepliesFord F-150 - 1997-2003 :: 2001 - Leak Around Low Brake Fluid Warning Switch?
2001 F-150. I've got a leak around the warning switch and can't seem to find info about replacement. Is the switch and switch retainer screwed into the reservoir or is the outer ring screwed into reservoir and more of a compression type fitting that holds switch in place? Also, after removing and repairing will bleeding be necessary? Looks like everything I'm taking apart is above fluid level after I siphon enough fluid from reservoir to replace fitting.
View 2 RepliesFord 7.3L Power Stroke (1999-2003) :: 2002 - Transmission Fluid Leaking From Above?
My transmission on my 2002 7.3 4x4 is pouring fluid from somewhere above the rear of the pan. I thought it was the pan at first. I pulled it off and replaced the filter. After adding fluid while it was running for 4 or 5 minutes it started pouring again. It's not the pan. It's coming from above the pan somewhere. It won't leak unless it's running. Is there a place it can leak on top??
View 7 RepliesFord 7.3L Power Stroke (1999-2003) :: 2003 F350 - Oil Leak When Parked After Running
I have a 03 F-350, 7.3L. There is a slow oil leak that only leaks after I've run the truck. In other words, it doesn't just sit and leak overnight. I'll park it after running, and the next morning I'll notice a small pool of oil, approximately 2" in diameter. The leak appears to be coming from the oil pan area. I degreased the entire oil pan area to get a better visual of where the leak is coming from. I can see oil trailing down the front of the oil pan and the rear of the oil pan. Does this sound like the gasket? Or, what else could it be? I'm praying its not as bad as I think and need to replace the gasket.
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: F250 - Changing Rear Diff Fluid?
I am changing the rear Diff fluid in my 1999 F250 Super Duty with limited slip differential. I have read in the manual that 8 ounces of friction modifier is required, ford dealer said it only required 4 ounces. I bought 8.
Also I asked for a inspections plate gasket and ford said use silicone... When I removed inspection plate it had a gasket. So, silicone or gasket or both? Differential capacity is 6.9 pints 75w/140w synthetic.
Ford 7.3L Power Stroke (1999-2003) :: Transmission Fluid Flow Route For Cooling?
I don't have ready access to my truck and I'm trying to buy new cooling parts when I rip out/replace my transmission. I searched the forum but can't find the simple answer I'm looking for regarding the route of the transmission fluid for cooling.
In my 2001, I thought the fluid comes out of the transmission to the radiator, then back to the transmission from last time I was looking at it underneath. But in the forum, it sounds the fluid would come out of the radiator and then into the air cooler in front of the radiator before back to the transmission.
Ford 7.3L Power Stroke (1999-2003) :: Washer Fluid Hose Dropped In Cylinder
Like the title says I dropped about a 2 inch piece of small washer fluid hose in my cylinder while evacuating the oil from it . Will it damage the valves If I ran it? Any way to remove it without removing the head?
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Pedal Sink When Brake Depressed After Brake Line Replacement?
03 F250 7.3. I busted a brake line last week somehow, Got it replaced and fixed up, Bled that line and everything was somewhat good.
Now, when i hit the brakes hard, I have pressure. If I let off even a little, My pedal will start to sink till i apply more pressure. I am gonna fully bleed my brakes when I'm home to see if this could solve the problem.
Ford 7.3L Power Stroke (1999-2003) :: Parking Brake Light Doesn't On - Replace Brake Sensor?
I just had a remote start installed with a turbo timer that works off of the parking brake being engaged. No matter how hard I press it the light does not go on, however when the installer probed the sensor to ground it, it worked fine.What part this is that needs to be replaced. The stealership quoted me at 200 something for a whole parking brake assembly.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Transmission Started Pouring Fluid From Inspection Plate
Just pulled into campground pulling 5ver transmission started pouring fluid from inspection plate. Only does when running but it's a gusher. Fluid is nice and red and didn't smell burnt. What should I expect when I have towed to shop?
View 5 RepliesFord 7.3L Power Stroke (1999-2003) :: F350 Leaking Fluid / OD Light Start Flashing
Saturday morning my grandpa drove my F350 into town pulling our 4-horse trailer (With living quarters). I wasn't with him, but I was told the following: he started smelling something hot and noticed the O/D light start flashing. Now, this man is not the most intelligent man on the planet and uses the O/D to "slow down the engine" when he starts and stops - i.e. uses it as trailer breaks. I have asked repeatedly for him to quit, but as best as I can tell, he continues to do so.
After the burning smell, a driver pulled up next to him and pointed down - he looked to see smoke and the truck puking fluid everywhere. He said he thought the truck lost power because he couldn't get it to move. Ended up getting it towed. The tow truck driver checked my fluid level and said I had an extremely small amount of transmission fluid left in the truck...which made sense as the fluid was all on the ground underneath, lol. Fluid was NOT red and looked really gross and there was DEFINITE burnt smell to it.
My question is this - what in the world could have caused the truck to do this (I read that is could be from overheating?), and what should be my next course of action? It is home and in my backyard right now (Classy!). It starts and runs fine, but since there is little to no fluid left, you have to hammer down on it to get it to go anywhere. It does move, however.
Ford 7.3L Power Stroke (1999-2003) :: Front Driveshaft Locked Again - Soak Them In Trans Fluid?
Re packed / cleaned my hubs. Did a 600 mile trip and front driveshaft is locked again. Am trying for first time soaking them. They are in tranni fluid right now. I can't afford warn hubs. Is there any other tricks? Or will I have to soak them every few months?
View 13 RepliesFord 7.3L Power Stroke (1999-2003) :: ELC Coolant And Water Mixed In Trans Fluid - Bad Radiator?
I've got a 7.3 tranny that has had ELC Coolant and water mixed in with tranny fluid because of a bad radiator. I drained the fluid from the tranny a week ago and when I pulled off the pan today there is still junk in there. I'm planning on putting in a new filter, gasket and Mercon V but how do I clean the old stuff out of there? Picture.....
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Boost Leak When Hit 24.5 Psi?
This was briefly discussed as part of another thread. It appears that I have a boost leak when I hit roughly 24.5 psi. The leak seems to stay for a few minutes after showing itself, but then I'm able to produce boosts up to 24.5 again. For example, on my 20-mile/30-minute drive to work, I can make this leak "appear" four or five times, maybe more if I try. Does this self-healing leak ring a bell? I haven't done a boost leak test yet, but I'm leaning towards the RTV sealant at the OEM plenums due to the self-healing attribute.
To add a little info to this thread, I recently installed an S&B intake, 4" exhaust, bellowed up-pipes, RR billet wheel, RR CAC intercooler boot kit with new clamps, RDP reinforcing plenum inserts, AIH delete plug, and I removed the wastegate solenoid along with the red and green tubes. I don't have any gauges, but I recently began monitoring the boost using FORScan. Before all of this, I don't think I was producing enough boost to cause this leak, and I had no way to monitor for this leak.
Ford 7.3L Power Stroke (1999-2003) :: Big Fuel Leak?
Brothers of fte. I reach out. Tonight it appears I had a fuel bomb under the hood.
I've been chasing a fuel leak. Replaced fuel drain orings but one screw seemed to not snug up. Also the plastic was so brittle I couldn't replace the inner oring. Installed new valve worked great. A week later noticed new slow drips. Replaced fuel filter. Again good for two weeks.
Tonight pulled into the driveway hopped out immediately smelled diesel. Steaming from under hood. Popped the hood and everything was wet. Moved her to the street and it clattered like I was running out of fuel. Still half a tank though. Hosed of the drive. Popped hood again fired it up easily. Started fine. No noticeable leak. But everything is wet from fuel. Insulation on hood was saturated. When I open the hood fuel ran out of the insulation into the air intake. Batteries were wet!
Alright what gives? Do I have to be under load to see this leak?
Ford 7.3L Power Stroke (1999-2003) :: Oil Leak In Valley - Fix?
I've developed a large oil leak in the valley. My guess is the EBPV. What's it take to fix the leak if I DONT remove the valve?
There's a good chance I'll just take it to my works fleet dept and tell them to fix it.