Ford 6.0L Power Stroke Diesel :: 2005 Truck Buck / Miss Not Just Under Load

Truck has not been bullet proofed and has aftermarket air intake. Truck has 185km on it (purchased at 160km a year ago). For the Ham Radio guys out there, this is the most electrically noisy vehicle I've owned with S9+ noise while accelerating and S7 going down the highway ...

The faults show up as:edit Can be hard to start cold, takes couple of tries if it's been sitting for a bit (week or more)
No power when cold, that is a lot of pedal results in little power
Misses a lot when cold
Light blue smoke when missing when cold

When fully warmed up which takes 15 minutes of idling regardless the time of year:under load (heavy acceleration while loaded or not, or just in towing, or carrying) it misses a few times a minute, otherwise runs well

It feels like it just doesn't fire a cylinder if it were a gasser, or as if the spark plug weren't connected, but it's not a constant miss, it is intermittent. No load means hardly any misses. Load means lots of misses even running down the road. Should be pulling hard up a hill where it misses lots more.

What I've looked at :

FICM voltage 47.8 standing, 47.6 cranking and running.
FICM is aftermarket and there are no cold solder joints.
Added Archoil 9100 with no change
Wires to FICM are tight and connectors aren't cracked
edit Wires to Injectors are tight and connectors aren't cracked
Exhaust temps range between 500F and 800F during any of these events
Basic ODB reader shows no codes

I'm looking for a couple of things - I'm not much of a mechanic so this has to go to a shop for diagnosis and repairs. Before I run it someplace, what sort of diagnostic tools should that shop be equipped with to find out what's going on? Also, given what you know of the problem, am I likely to damage things if I continue towing activities?

View 14 Replies

Ford 6.7L Power Stroke Diesel :: 2012 F250 Diesel Frequently Stalls Momentarily After Touch The Brake

My 2012 diesel frequently stalls momentarily after I touch the brake. This is very annoying as I drive in heavy traffic and often have to touch the brake then accelerate to merge into freeway traffic. The dealer service department said this was a 'feature' and not a flaw. Is there any way to eliminate this issue?

View 5 Replies

Ford 7.3L Power Stroke (1999-2003) :: Engine Turns Over Just A Couple Of Times Then Sounds Like Starter Disengages

Yesterday my truck began to give me some problems starting. The engine turns over just a couple of times then it sounds like the starter disengages and winds up. it took multiple attempts but it finally fired up. Does this sound like the starter or could it possibly be the starter relay?

2002 F350 CCLB Lariat 7.3

View 7 Replies

Ford 6.0L Power Stroke Diesel :: Sudden Buck / Surge Accompanied With Black Smoke

So my buddy was driving my truck and boat through Amarillo and suddeny had a buck/surge accompanied with black smoke. I left my torque app with him. Its throwing codes: P2287,2285, and P????(fault log got erased and I'm going from memory) concerning #8 cyl. I got there today and we noticed coolant leak on left side. Its small and I cant tell the source, but it is wetting the exhaust manifold on left side. Also now its blowing white, black, grey smoke. At idle its more white/ grey. Under load it mixes a little blck in. I only had time to check the ICP on torque and at idle its bouncing from 0.9 to 1.1. Unplugged ICP ran about the same. Still started and idled fine with white smoke. No oil in ICP or connector.

So I'm no expert but I think ive got a bad icp and something else going on. I didn't pull the egr valve and look so no idea on the cooler ,yup syill have the cooler. Degas has a small amount of white residue directly under the cap but no puking. Degas is just below the max line (on the sticker).

One other note only code originally was the 2287 last night. Now this am there was the other codes ref'd above.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: Surges / Buck At Acceleration - Gallop / Miss / Stall At Idle?

I've seen the gods of the diesel engine do some amazing things on these forums, so after a year of pulling my hair out, I've signed up to try this myself.

This time least year,I bought a 2004.5 6.0L F-250 with 196k on it to haul around the state for my new business. At this time, I knew nothing about diesel engines AT ALL WHATSOEVER, but I've never been afraid to tackle anything and mechanics are not totally foreign to me. Not to mention, I was hoping everything might just go peach-ily for at least a couple years. (for what it's worth, My dad and his family are mostly shade tree mechanics and I'm a power plant operator so mechanical concepts are not totally foreign to me, just never had a diesel before)

To begin, I purchased the truck and everything was fine for about 2 weeks. Then abruptly one morning I noticed a couple of hefty surges on the way to work. Then, on the way home I thought all was well until about half way home, it did it again! as I was pulling up, it galloped once I pulled my foot off the pedal. like ba-DA-DA-DA-da-da-da-da-da-da-DA-DA-DA-DA-DA-da-da-__ and then STALL! Shaking with concern over potentially an awful purchase, I turned the truck back on only to find... that it's fine?!?? No problems for the next two days and then it happened again. then good for a week, then again. then good for 2 weeks, then again. so then I bought auto enginuity and an edge insight to do some troubleshooting. Let that sink in as I explain it's history a bit.

-All but one injector is ford remanufactured the other is stock (was never told which one)
-replaced head gasket with another OEM
-ARP Head Studs
-EGR delete
-HPOP AND STC fitting both replaced
-FICM replaced
-Oil cooler replaced 50k ago
-ICP and pig tail replaced right before my purchase
- Has been through roughly a handful of ICP's since I've had it (I'll explain)
-I've cleaned the EBP tube a lot and updated it to the newer ford sensor with the flare fitting

-I use Rotella T6 5W40 and CAT ELC-1 Coolant.
-Deltas are under 10 at normal driving
-I typically drive under 2200 rpm until warm then like a banshee at operating temps.

Now one year later, its not fixed, but I feel like I'm close.

The DTC's I have seen are ICP sensor circuit intermittent (I think po2884) and Power Blance contribution failure from cylinders #2 #7 and #8 but never at the same time.

Every time I replace the ICP, it will be problem free for about 6 weeks and then it will return full force (surging and galloping when warm about 50% of the time)

During a possession I see the following:

*Cylinder power contribution test yields no issues at idle or when cold. when "possessed", the whole baseline across all cylinders goes up and all cylinders dip and return at random. none singled out

*ICP voltage fluctuating from ~.6v to 1v (.24 @koeo) *Also during a surge*

*ICP PSI dancing up and down ~600 to 900psi (0.0 @koeo and ~500 at normal warm idle) *Also during a surge*

*IPR% bumps up and down ~25% to 30% (15%@ koeo and 23% at normal warm idle) *Also during a surge*

*FICM Voltage anywhere between 47.5v and 49v

*EBP is normally 15-20 psi

*Boost is 1-7 normal and is not affected by "possession"

These numbers have taken a long time to get since it will only be possessed for about 3-10 seconds at a time and then will disappear for days. The stall has only happened about 5 total times in a year. The surging is much more frequent. I usually get a buck or 2 on any given trip that is longer than a half hour but NOT IMMEDIATELY AFTER AN ICP REPLACEMENT.

On one occasion, I noticed that the ICP PSI actually tanked to about 350 right before the IPR went from 25% to 40% right before a posession. I was driving about 35mph through town at the time.

Here's my thoughts...

- Did that one occasion clue me in to an intermittent HPO system leak causing the truck to briefly over-compensate by spiking the IPR?

- Is my ICP pig tail jobby done incorrectly? If there was a short, wouldn't I see the volts drop to 0? I have another one and will replace to rule it out.

- I have yet to test my fuel pressure, but I figured if it was low, I would have lost injectors by now. (I replace filters probably too often but next empty tank, I'm dropping it and checking the screen and strainers)

I should also mention that I have buzz tested the injectors and I can hear each one clear as day, and that for REALLY long trips, it actually returns to normal. In other words, my window of death is between 30min and 2hrs of driving; invincible after.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2003 F250 Just Start / Misfire / Lope / Jump And Buck

2003 F250 crew cab 6.0 ... Where are the main problem areas on the ficm wiring harness truck will start and run great at times and at times it just start and misfire lope jump and buck it has to be a short I've changed the icp and crank / cam sensors some days it runs fine had issue with alternator replaced it.

View 10 Replies

Ford 6.0L Power Stroke Diesel :: Starting After Couple Of Tries When Cold

Ok so the title isn't completely true. It starts. But when it's cold it takes a couple tries. When I say cold I mean Cali cold. Like low 40s. BUT when I have her facing downhill she will start up every time on the first try. What could be causing this?

View 9 Replies

Ford 6.0L Power Stroke Diesel :: Long Crank / Idle For A Couple Minutes / Died And No Start

I need to get my oil cooler replaced but that's besides the fact. I drove it on a little trip the other night ran fine. Then went to start it after i was done with what i was doing turned it over didn't start the first time. Cycled the key and cranked it again. Started up drove it back home on the high way no spitting or sputters got off the high way it started idling like crap and shaking as i accelerated but made it home. Let it sit over night and day (was at work) got home to start it and it fired up no problem but still idled funny.

Revved it a couple times and it seemed to clear up so i took it around the block. Floored it and it ran like it was suppose to then go to the other side of the block floored it again and it had no power and sounded like it was running on 4 cylinders. Pulled it back in the driveway idled weird and cleared up again went down the street and floored it ran like a scaled ape and then just died. tried cranking it over and nothing finally got it to start after holding the ignition on ran and then died again. Got it pushed home and decided to fire again after a VERY long crank and it idled for a couple minutes very horrible and died on its own and hasn't started since.

View 14 Replies

Ford 6.7L Power Stroke Diesel :: Fuel Line Purge - Hard To Restart After Sitting For Couple Of Hours

I had to drop my fuel tank and as a result, I replaced the fuel lines from the underbed filter to the tank. After replacing everything, I purged, purged, and purged some more. With much difficulty I was able to get the truck running and it ran good. But, I have trouble restarting the truck anytime I let it sit for a couple of hours. It cranks and cranks and eventually fires, but with much difficulty.

View 12 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2002 - No Acceleration / Truck Jolted Forward A Few Times?

My 2002 f350 7.3 was given to me in July of this past year. I was 15 at the time and I was told that it was hydrolocked. Funny enough this is where I came to learn how to fix it, and this is the first time I have had to ask a question . I pulled both heads and replaced all 8 injector cups, I also had the heads re surfaced and had 7 injectors rebuilt and 1 replaced. I got it on the road in February around the 20th and since then I have put about 300 miles on it. Today I stopped at a red light and made a left turn and as I went to accelerate the truck jolted forward a few times and it felt like a tire was going to fall off while accelerating(only to 30mph). I pulled into a driveway to check all the tires, then I turned around and my foot was hard to the floor and the truck wouldn't go over 15. Diddn't smoke when it first happened, but after getting it off of a flatbed I turned it around and it hardly had enough power to get up my driveway. And I noticed it was pushing a steady stream of white smoke, the oil is clean and the oil cap doesn't get blown off at idle when I set it upside down on the valve cover.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: Cranked Multiple Times / Hot No Start

Had a hot no start going, found dummy plug issue, replaced dummy plugs. While in there I cleaned the injectors (passenger side only) and put back together. Cranked multiple times, had to recharge batteries a few times as it is in the 10 - 20 degree temp range. No joy on re-start following the work.

Numbers I'm getting are:

KOEO With ICP connected:

ICP - 0
ICV - .07
IPR - 14.8

While cranking

ICP - eventually builds to 400+-
ICV - eventually increases to .13
IPR - maxed at 84.7

ICV too low so...

After disconnecting ICP

KOEO

ICP - 0
ICV - 0 (disconnected)
IPR - 14.8

While cranking

ICP - up to 1693
IPR - to 65.5

Still no start.

Ran through FICM check and the numbers are fine - 48 key on, 47 key during buzz, 47-48 while cranking.

I do get oil pressure registering on the dash gauge.
Fuel is in the filter housing
Oil filter housing refills with oil as expected when cranking

Only code is the P2285 once the ICP is disconnected

View 14 Replies

Ford 6.7L Power Stroke Diesel :: Transmission Clunk At Random Times From Park

It clunks real bad at random times. Whether I have had the e-brake on or not (sometimes even with it on, so I have not put any load on the locking mechanism in the tranny).

Its a 2014... Does not matter if its inclined ground or flat.

My 08 F350 V10 it replaces never once clunked.

View 14 Replies

Ford 6.7L Power Stroke Diesel :: At Random Times Engine Sounds Like It Has A Rod Knock

I have a 2016 f350 super duty with 6.7L engine, at random times engine sounds like it has a rod knock, give more fuel, it goes away, driving at 40 to 55 mph the whole vehicle shakes all at different times and different days vehicle has under 6500 miles want to now anything before going back to dealer..

View 6 Replies

Ford 6.0L Power Stroke Diesel :: Tow / Haul Light Comes On Flashing At Random Times

My co-worker has an 06 F250 SC 4x4 and is getting a P0713 code. 2006 Ford F250 6.0L Diesel ... Tow/haul light comes on flashing at random times. Truck is reading a P0713 code which is the TFT Sensor Failure/Replacement

Ford dealership is telling me that I also have to pull the valve body and install the new upgraded wiring harness (3-3.5 hours labor) but a thread on this forum stated I just needed to replace the sensor in the tranny pan and reconnect the wire harness. Do I need to upgrade the wiring harness?

View 3 Replies

Ford 6.0L Power Stroke Diesel :: 2005 F350 - Long Crank Times

So my recently purchased 2005 f350 has an abnormal long crank. I searched all the internet and everything pointed to STC fitting. Well I knew I had some other things I wanted to knock out so I ended up buying an update kit from sinister diesel. It included an updated fitting, new degas cap, updared turbo oil feed and return lines, blue spring update, and "dummy" tubes or something like that.

During the last few days I have removed the turbo, and finally got to the hpop. As I was removing the turbo I thought I might have the updated lines as there was no braided area in the feed tube. Sure enough I pulled the hpop and I have the one piece fitting. So now that I have wasted all this time removing all this stuff for no reason I still don't know what is causing my long crank. I am going to probably install the new fitting and lines anyway but where do I go from here?

View 3 Replies

Ford 6.7L Power Stroke Diesel :: Light Flashes 4 Times When Turn Exhaust Brake On

While driving into work today I noticed that when I turn the exhaust brake on the light flashes 4 times and turns back off. This definitely does not seem normal but it is cold outside. Could it being 9* have anything to do with this?

View 11 Replies

Ford 6.0L Power Stroke Diesel :: 2005 F250 Starts And Dies Numerous Times

I've got an '05 F-250 starts and dies numerous times, have to rev throttle to keep running then it stays running. I've replaced FICM, PCM, Eng. harness, IPR, CMP, what else is there to do?

View 3 Replies

Ford 7.3L Power Stroke (1999-2003) :: Intermittent Loss Of Power - Momentarily Stuttering

Intermittent loss of power (could be describe momentarily stuttering) with momentary illumination of the check engine soon light. Its only happened a couple of times. Maybe about a year ago (I changed the fuel filter after it occurred). It occurred again about a month ago and then again yesterday. About a month ago I had a friend with a scanner look at the codes and he said there was only one and it was for low fuel pressure. Its been maybe 5k since I changed the fuel filter.

The truck is driven intermittently, maybe 5k or 6k a year, and usually parked with a full tank of fuel. What areas I should look at to correct this? I got my stock 2001 F350 4x4 manual transmission in 2004 with about 157k miles. Today I've got about 228k miles.

View 6 Replies

Ford 6.0L Power Stroke Diesel :: Filled Up With Diesel And About A Hour Later The Truck Is Knocking And Idling Rough

Wtf is going on, Temps are all good, no check engine codes...bad diesel fuel? I had 1/4 tank of diesel fuel when I filled it up...

View 14 Replies