Ford 6.7L Power Stroke Diesel :: Grayish / Blueish Smoke On Cold Starts - Turbo Oil Seals Leaking
I've been getting some grayish/blueish smoke on cold starts lately and decided to do some investigation to see if there was a problem or just the cold temps.
I googled it and turbo oil seal problem was pretty common so I figured it was easiest to start there. I removed the pipe between turbo and CAC and it had quite a bit of oil it in. The pipe after the CAC had a fair amount as well. I checked the oil level in the engine and it was slightly down but I can't say how accurate the dipstick is nor it was completely full after the last oil change. Either way, not much oil is entering the intake but I would assume any is too much.
Here's my main concern - What's the likelihood of getting a runaway from this?? Is it possible for the oil seal to fail 'more' than it already has putting more oil in the intake allowing for a runaway condition?
Obviously the turbo needs replaced but is it safe to run it the way it is until it completely fails or replace immediately?
Ford 7.3L Power Stroke (1999-2003) :: E350 - Fresh Coolant Flush Now Seals Leaking
So a dead thermostat forced me to drain the coolant in my E350 7.3L. I noticed the previous owner had green coolant in the van so I decided to do a flush and put in the right coolant. I used Shell Rotella ELC. Well, I noticed after coming home the other day that the van was leaking coolant, upon inspection I noticed its now leaking from the water pump, then today the drain valve sprang a leak! What the HECK is going on!? Is it possible that the seals were shocked when I changed the coolant? Not looking forward to doing a water pump replacement on an E350... sure is crammed under the hood.
View 9 RepliesFord 6.0L Power Stroke Diesel :: 2005 - After Replacing Seals In HPOP Now No Start
I have a 2005 ford Excursion 6.0 with an EGR delete, bulletproofed beauty. I bought it about 8months ago and It ran great. I soon bought a 270amp DCpower alternator for it after the batteries died and then replaced the batteries. I eventually developed a no start when hot issue and decided to tear into it my self with everything I've learned on FTE! I love this site and most of you are like legends to me.... so I thought, how hard could this be?
So I bought that fancy icp pressure adapter for testing the pressure from the passenger side valve cover then found one that test pressure at the IPR port. So I went and bought that too 6 0L Powerstroke Specialist's Tool Kit Air Test Tool Ball Tube IPR Sockets | eBay and it lead me to multiple leaks on both sides of the oil rail.
I also bought the CTS2 insight and started monitoring things and realized I had more problems than I thought. I'm still learning how/what to look for and monitor. Anyhow, My EOT and ECT would sometimes be 30-40 Deg. apart. So knew I'd have to replace the oil cooler.
So here I am, I bought ALL ford OEM parts which were -- Oil cooler/standpipes/dummy plugs/ STC update/updated oil drain tubes/Coolant filter/bluespring kit/bango bolts/new degas bottle cap.
I put EVERYTHING in and was careful as can be. I located my leaks and it turned out to be the injector seals on #1 #2 and #5 injectors. The one on the top of the inside of the injectors. So then I bought all new ALIANT injector seal kits (all 8) might as well do them all while I'm in there. And put it back together. Still friggin leaked at injector 1 and 2. So I polished all the nipple cups and bought 8 new ALIANT seals for cups on the rail...STILL LEAKED (swear word).
After putting everything back together and taking it apart 6-7 times...I tried sticking the air directly into the injectors (#1,#2) using a rubber nipple and the injector spill ports were pissing out air. The rest of the injectors ports didn't leak at all except for #3 which was barely a leak.
So after some reading about this problem, I read that this "spill port" leak was normal and could be that the spools were probably closed so it was nothing to worry about. Or that's what I understood.
I put everything back together one more time and got ready for some "long cranking". I should mention I filled the oil valley from the filter housing (about a half a gallon) and cranked for 20sec...Waited 2 mins...cranked 20 sec...waited 2 mins.......continuously untill batteries went dead...then I recharged them and repeated...and recharged them and repeated...I knew It would take a long time but holy cow.
I used the CTS2 to watch my icp volts and it was 0.2 KOEO and while cranking. It didnt change. So I unplugged it. Now I have 1400psi. I tried using my other F350 ICP sensor and same thing. So Its not the sensor. Maybe the harness? So I unplugged the fcim and replugged it back in. Still wont start. I'm at my wits end with this and my wife is hating me for "trying to save money" and blocking the driveway for the last 9 days...
Ford 6.0L Power Stroke Diesel :: Oil Cooler Blowing Seals / Bypass Oil Filter Came Loose
I just replaced my factory oil cooler again, and my bypass oil filter came loose spraying 8 quarts of oil all over under the hood.
This is the second time it has done this. Both times my wife was driving so i don't know how it was running prior to this.
Now i think my oil cooler seal to the block is blown again! Just like the last time my bypass oil filter came loose.
Could this be a symptom of another problem?
Ford 6.0L Power Stroke Diesel :: 2005 F250 Shifting Hard / Oil Leak Coming From Some Seals On The Turbo
This is is a truck I hardly know anything about. My wife bought it while I was deployed for herself and when it comes to vehicles she's an idiot. No, really she told me she bought it because at horse shows everyone else has one.
I noticed an oil leak and had a reputable shop look at it. They told me it was coming from some seals on the turbo. Long story short there is a brand new turbo on there, stock replacement. Now it seems very under powered and shifts hard. Pressing down anything more than 25% throttle will cause hard shifting or no shifting at all. It'll stay in second until I ease off the throttle.
I tried searching a few terms but I'm not sure what to look for. I don't know if someone has messed with the tuning. Broken clamp on the turbo. Replaced and everything is back to normal...
Ford 6.0L Power Stroke Diesel :: 2004 Same Injectors As 2006?
I found some 04 injectors for a good price, will the work on my 06?
View 9 RepliesFord 6.0L Power Stroke Diesel :: Truck Got 4 New Injectors But Still Running Rough
My Excursion got 4 new injectors a couple weeks ago and when I got it back, it was running rough. My mechanic told me it was going to take about 100 miles for them to break in.
300 miles later and it is still running rough. So I opened the hood, took a look around and saw this wiring harness unplugged. Where it goes? Youtube video shows where the harness is [URL] ......
Also, my truck has been shaking violently at 50 miles per hour, unless I hit tow haul, then it is moved up to 60... I am assuming its connected some how to that wiring harness being disconnected.
Ford 6.0L Power Stroke Diesel :: 2004 - Missing When Cold - Swapping Injectors?
I have 1 bad injector well it's missing when it's cold and two others that are "weak" I'm wondering what kind of job it would be to do by myself?
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2003 F250 - All Injectors Blow Out At The Same Time
2003 F250 6.0. We had our truck completely checked over by a diesel shop, and we spent $ in repairs on our 6.0 in June having a new high pressure oil injection pump put in, 1 new injector, new oil cooler, new EGR cooler, FCIM and a few other odds and ends. We had this done before leaving Michigan to spend 6 months on the road for my husband's job while pulling our 5th wheel. We were on the road for 6 hours, got to the middle of Pennsylvania, and every injector blows out of the engine all at once. One head is cracked, all injectors are burned, brand new oil pressure pump is destroyed, oil is pouring out of the turbo. The mechanic we were towed to says we got bad fuel that caused catastrophic failure and he proceeds to rebuild our engine. 2 injectors were so badly destroyed that they could not be rebuilt. We had the fuel tested by a lab and the lab says the fuel is fine. What would cause such a catastrophic failure like this?
View 14 RepliesFord 6.0L Power Stroke Diesel :: Oil Pressure With Race Tune On Stock Injectors
I have a bit of a quandary with my 6.0 and I'm wondering how it compares to others. If you have a hot or race tune (example: super panty dropper) on your 6.0 with stock injectors, what is the peak high pressure oil that you see at full throttle?
Need to know high pressure oil PSI @ full throttle, year (or better yet which style hpop you have if you know), if your ecu tune is a "race" tune, and if you have any FICM tuning.
Ford 6.0L Power Stroke Diesel :: Replaced Injectors - Missing After 20 Minutes Now Won't Start
I have a 2003 Excursion with the 6.0 power stroke. I recently had a few codes, cylinder 2, 3, and 8 contribution/balance fault. I asked a buddy of mine, and he said I needed new injectors. I replaced them all, properly torqued everything down, and got it running. She ran for 20 minutes before it started missing again. I shut it down, and since then it hasn't started. That was two Sundays ago. Since then, I've replaced the ficm, all fuses related to the ficm and fuel pump, and even went in and checked all the connectors. Everything is in place, but it still won't run.
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2004 F250 Not Starting / Circuit Low For All 8 Injectors
2004 F250 6.0 and it's a no start. I have a snap on scanner and I did koeo test and it came up as inj circuit low for all 8 inj. I performed "the buzz test " and all inj click. The voltage on the scanner for the ficm is 52 and everything I read say that's more that enough. Where I should look?
View 1 RepliesFord 6.0L Power Stroke Diesel :: 2004 - No Crank / Start - Injectors Are Not Initializing
Powerstroke 6.0 no crank no start... 2004 Excursion. I cannot get any of scanners to connect to get any codes. I have the Autoenginuity Ford Package, scanguage II and another generic scanner. There is power to the diagnostic connector but there is no communication.
I have recently been having issues with rough running cold starts. Codes before this no crank event were 2285 ICP Sensor Low and 0528 fan speed sensor low and one for EGR which has been deleted. Just last weekend I had crank no start. I unplugged the ICP sensor and started and ran. I ordered a new OEM ICP sensor and pigtail and the truck sat until I received them.
Recent Work : I just replaced the ICP sensor and the pig tail. I soldered and heat shrank the wires rather than using the quick connects. I did find that after soldering the pigtail I found two wires shorted on the pigtail. Per the diagram on the 6.0 bible the a/b wires were shorted. I have corrected those. I also noticed that the top of the glow plug control connector has a broken clip. Not sure if there is a connection issue so I have tried to ensure that it is pushed in as far as it will go. I have another module somewhere I'll have to see if I can find it. Replaced glow plugs and harness about 6 months ago.
What have I done:
- Pulled access panel on FICM has 4 posts.
- FICM voltage 48v Key On.
- FICM voltage 46v cranking
Check the diagnostic connector can +/- (pins 6/14) and has resistance 122.1
I've check all the fuses and specifically:
#20 FICM
#22 Engine Control
I found one bad fuse #115 Trailer Tow Charge.
When trying to start Glow Plug light comes on but doesn't go out. The injectors are not initializing and the fuel pump doesn't seem to be running either. I have unplugged sensors ICP, EBP and FSS. Not sure what to test next. I'm considering pulling the ficm harness tomorrow to look for chaffing.
Ford 6.0L Power Stroke Diesel :: 2004 F250 Does Not Start / No Buzzing On Injectors When Key Turned On
I have been having trouble w my 04 I checked all fuses all relays all dash lights work, no buzzing on injectors when key turned on. I checked push pull plug for starter it turns over with direct to battery but still does not start. New computer on fender.
View 2 RepliesFord 6.7L Power Stroke Diesel :: 2016 F350 - Metal Shavings Clogged One Of The Injectors
I have a 2016 F350 disel with 2500 miles. It's at the dealer now they are telling me some metal shavings clogged one of the injectors. What should I be looking for?
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2004 F350 - No Crank Randomly / Injectors Buzzing
I think my starter took a s hit like I said truck randomly doesn't crank all lights on dash come on can hear injectors buzzing turn key nothing. Took wire off passenger's side of truck yellow wire touched to pos post solenoid click no crank. So I had the old lady sit in the drivers seat well I hit the starter with my BMFH started right up could something else cause this or should I just bite the bullet and replace the starter?
View 7 RepliesFord 6.0L Power Stroke Diesel :: New Injectors - Now Truck Takes Almost Two Seconds Of Cranking To Start Engine
I just finished installing a new set of injectors, standpipes and the blue spring kit on our 2005 Excursion 6.0. The truck idles and runs much better but now it takes almost two seconds of cranking to start the engine. Cold and hot are the same and the length of time between shut down and start doesn't seem to matter either.
What to check? I am planning to check the ICP tonight when I get home. Could I have air trapped some where in the system? This is my first powerstroke so I don't know if this is a possibility.
Ford 6.7L Power Stroke Diesel :: 2011 - Glow Plug Dropped And Destroyed The Engine And Injectors?
So bummed. I love Ford but this has put a bad taste in my mouth. Glow Plug dropped and destroyed the engine and injectors. Now i have a bill for 15k for a long block and injectors.
View 14 RepliesFord 6.0L Power Stroke Diesel :: Engine Codes Coming Up After Replacing O-Rings And Copper Washer On Injectors
I removed the 4 injectors on the drivers side of my 2006 6.0 to clean them up and replace the o-rings and copper compression washer. When I put it all together (everything torqued per shop manual) I am now getting P0266,P0291, and P1000 codes. I have checked the connection on the #2 injector, it is good, and I didn't have any problems with connectors breaking or going back together on the FICM...
The truck will start after a long crank,but smokes and runs rough. It was running without codes before I messed with it. The reason for tearing into It was it has experiencing a pretty big drop in fuel milage. I had been running revx and fuel additives with mixed results...