Ford 6.0L Power Stroke Diesel :: Front Axle Won't Go Back In

My Front axle wont go back in! It kinda was a pain to remove too; but getting it back in is like mission impossible! I've tried turning the driveshaft, the other wheel, all kinds of stuff short if beating it with a hammer.

In an hour or so I am going to take off the diff cover and see if there is anything obvious, Id rather not but... I took it apart due to noises I was hearing up front on that axle / hub. I have all new seals and such just in case anything needed it.

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Ford 6.0L Power Stroke Diesel :: Front Axle Shaft Seal Leaking?

I took the front axle shafts out a couple months back and remember NOT seeing any differential fluid in the axle shaft housing. But then when I took the tire off tonight.. I noticed diff fluid leaking from from the axle shaft dust seal ?

1. I didn't think diff fluid flowed up near those front dust seals ?
2. That's a brand new dust seal so I'm guessing some debri must be in the connection causing the leak ?

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Ford 6.7L Power Stroke Diesel :: 2000 - Front Drive Shaft And Axle Locked In?

I am a new 6.7 owner and had/ have a 7.3 As I have been getting to know the truck I have been under it and noticed that the front drive shaft and axle are locked in. My hubs are switched to auto but I know on my 2000 7.3 when my hubs are on auto my front axle and driveshaft are disengaged... I'm wondering if the new 4x4 system is different. I know that can save on MPG

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Ford Brakes/Suspension :: 1958 F100 - Front Axle Shifted Forward - Fix?

I have a '58 F-100 4x4 with the Spicer model 24 divorced transfercase. The front end is out of a '64/'65 F-100.

It looks to me like the front axle has shifted forward and is tilted down. The shock mount are not even close to lining up in a manner that would allow shocks to be attached. It also looks to me like someone removed a leaf from both sides.

I already know the steering box needs to be rebuilt. What else is wrong....and how do I fix it?

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Ford 6.0L Power Stroke Diesel :: Gear Oil Started To Leak When Pulled The Axle Out

So I replaced ball joints and hub bearings on driver side of the truck today ( passenger side tomorrow). Problem is when I pulled the axle out gear oil started to leak from axle housing not a lot but a leak nonetheless. Is this normal or did I break something.

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Ford 6.7L Power Stroke Diesel :: 2014 F350 - Axle Gear Change?

I am thinking about changing the Gear Ratio in my 2014 Platinum F350.

History: I traded in my 2011 F350 DRW with 17" wheels and 3:73 gears to get my 2014 F350 SRW 20" Wheels with the 3.55 gears. I pull a 15,000 boat and trailer. The Drw pulled the boat and trailer with no issues. I sold my Northern Lite Truck Camper. I thought I didn't need the Drw any more. First time I hooked up to the boat I felt the difference in between the trucks in the acceleration and fuel economy. Old truck would get 11.5 MPG new truck gets barely 9 MPG going down hill with a tailwind. Over all the new truck is a little slower off the line but when hooked up to the boat it is a dog with the 20" tires.

So the question to you all is; gear change to 4.10? Swapping to this ratio with 20" tires will produce the similar RPM's and possible improve the fuel economy. I get around 18 empty now on trips empty. Around 16 commuting 25 miles to work.

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Ford 6.7L Power Stroke Diesel :: Axle Vent Line Hanging Under Truck

Last night we had some serious rain and I went through a pretty deep water puddle at speed. I didn't see it until I was right on top of it. This morning I see a vent line of some sort hanging under the truck. The end is attached to the real axle on the left side and on the other end is a plastic connector. I have searched high and low and can not see where this connects to.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Passenger Side Axle Out

I have to change out the inner seals on my front axle on my 04 f250 6.0 4x4. was wondering what the torch spects are for the bolts on the end caps and the torch spects on the differential cover? I already have the passenger side axle out. was changing my ball joints on that side when I noticed a bunch of oil in the axle case and on the hub knuckle. Also, this might be a long shot but is there any way to change the inner seal on the drivers side without taking out the axle on that side? I have the passenger out and if I could get away without pulling the driver side that would be awesome.

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leaking Down The Axle From Front Differential

I am on the fence with getting rid of my 7.3. Here's why. Whenever I crawl underneath the truck or look under the hood I see all these different oil/fluid leaks. She has less than 200k miles and I use her to tow my boat to go fishing.

Right now I am trying to weigh if the truck is worth keeping or selling and then getting a new/newer truck.

Here are some leaks. One is obviously oil and coming from what I guess is the front main seal. I really don't know. The other leaks going onto the U-joint look like oil leaking down the axle from the front differential.

I'm growing a business and not sure if I have time to play mechanic. However, everyone I talk to always exclaims, "You got a 7.3?! You luck SOB!" and I am kinda getting the feeling letting her go would be a mistake. FWIW, she is paid off.

Other than a slight wobble in the steering wheel at speed, she runs like a hoss.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Passenger Seat Won't Move Forward

Bought this truck (06 F250 cclb diesel) earlier this year and (as far as the seat is concerned) worked perfectly until about 2 weeks or so ago, when I learned that the passenger power seat works in every direction except for to move the seat back. Since every one that got in the truck didn't believe me and now the seat is almost at the glove box I finally decided I should do something about it. I have removed the fuse and let is sit with the the fuse out for about an hour, no change. I had read on another fourm that if you recline the seat back a few times it resets the module, attempted with no change. It is to the point I need to get into a bit more serious diagnostic processes however I am unsure exactly where to start.

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Ford 6.7L Power Stroke Diesel :: Code P1635 - Tire / Axle Out Of Acceptable Range

I was updating the firmware on my mini max tuner today and decided to calibrate for the 37" tires. After calibration was done I got the code P1635, which is "Tire/Axle Out of Acceptable Range". Should I bring it back down to 34" where the FORD ECU stops calibrating? I mite have lost traction control with this calibration as well. Mite find out tomorrow if I get an itchy foot. Truck seemed to drive better and pull harder off the line....low rpm's.

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Ford 7.3L Power Stroke (1999-2003) :: Front Left Outer Axle Shaft

Can I re-use this shaft or is that ring around it no good. The ring is around where the bearing sits. It is a circumferential hump all the way around.

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Ford 7.3L Power Stroke (1999-2003) :: Grinding And Metal Chewing Sound Coming From Front Axle Or Close The Wheel Hubs

I have 1999 F350 7.3 Crew Cab 4WD. I took it on a 4 hours trip towing a trailer to haul a small tractor on it. after 3 hours of driving, I started hearing grinding and metal chewing sound coming from the front axle or close the wheel hubs. It was awful, terrible, ... you name it!!! I had to continue or I will lose the tractor I paid for already. The sound was coming for 1-2 seconds each 500 feet or so. It never stopped or changed. I pulled over to see what's going on and found the following:

1. Left shock is leaking badly
2. Right locking hub is gone (not sure if the truck had one before). I bought this truck last year, but I never had to use 4x4 and I know the 4x4 motor by the transfer case is missing and the nipple on the transfer case is set to the 2wd position so the front drive-shaft does not turn.

I took the front shock off and continued to drive without it, the noise did not go away.

I pulled over again and this time I noticed that the dust cover on each end of the front axle is missing too. I have never worked on these axles before, but I jacked one side, and sure enough, gear oil was leaking from the other side. I took the plug off the front differential and stuck my finger in it. I felt a creamy brown-greenish stuff in the differential. The consistency is like mayonnaise or thin peanut butter. I put the plug back on and went to pick up the tractor because I did not want to miss it fooling around with the truck on the highway.

The truck made it there and back (almost 5 hours total after the break down). The sound never stopped every 500 to 1000 ft.

After getting home safely, I took the other locking hub off, and took it for a test drive. I did not hear the noise, but now my right brakes are locking.

I took of the wheels and saw that the retaining snap ring (C clip) for the front axle on the right side came off by hand. I took the washers behind it off. Took the calipers and brackets off. I have never done front axle rebuild. I am not sure what has been damaged and what's still good.

Right of the bat, I know, at least, I need 2 shocks, one brake caliper and pads.

My questions are:
1. Is it possible to take the front axles off on both sides and make it 2wd for now until I have the money to rebuild the axle?
2. Could I use the same hubs? or they are most likely damaged and how to tell?
3. How to tell if the differential is damaged/needs rebuilding?
4. How to tell if the axles/spindles are damaged?
5. Is there a step by step tutorial to rebuild the axle with all seals, bearings, ...etc? How hard is the job for a hobbyist? I do most of my repairs myself, and I was lucky at 36 years old, I never had to rebuild a differential.
6. What else I might have damaged in the process of driving it that long with the noise? How do I tell if I did?

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Ford 6.0L Power Stroke Diesel :: Fill Rear Differential With Rear Axle Shaft Out?

I currently have the rear axle shafts off the truck. I took off, cleaned then put on the rear diff cover.

I live in an area that does nothing but form rust anywhere and everywhere in very little time.

I don't want rust forming in the rear diff gears - can I fill the rear diff up ? Or will it leak out of the rear shaft holes ? Can I fill it up halfway then ?

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Ford 6.0L Power Stroke Diesel :: 2005 Coil Front End To 2003 F350 Leaf Spring Front Diff Swap?

Any success story on converting 2003 or 2004 f350 with leaf spring front end to the 2005-2007 f350 coil front end is it possible?

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Ford 6.0L Power Stroke Diesel :: Power Steering Lines Has Been Rubbing On Top Of Driver Side Front Shock Mount

Well about 4 days after my HPOP replacement, the ol Ford is at it again. Apparently, one of my power steering lines has been rubbing on the top of my driver side front shock mount. It let loose in a giant black plume of black smoke and grinding gears as I was pulling into the corner store. Limped her home and inspected it. From what I see, its not a terribly expensive hose and shouldn't be too terrible to replace. One thing after the other [URL] .....

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Ford 6.0L Power Stroke Diesel :: Front Rotors Removal From The Hub?

What's the best way to remove front rotors from the hub without damaging them on my F350 4X4?

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Ford 6.7L Power Stroke Diesel :: No Front Traction Happening?

Coming up the mountains here in Ca last night. Snowing and slippery. Put truck in 4x4 light came in saying engaged. Driving very slowly and almost slid off road with two kids and wife in car. Then noticed that there was no front traction happening. Locked hubs manually and all was ok. I think this is a serious problem. If in auto and dash confirms 4x4 engaged then it should be. I am just very lucky to not have seriously hurt my family or someone else. Is this a recall on Fords part I truly think they need to be held accountable if so.

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Ford 6.0L Power Stroke Diesel :: F250 Front End Rattles?

Bought this truck back in September. I thought the ball joints were going out. So decided to replace everything i would think of. The ball joints, hub bearings, all the tie rod end parts, sway bar links & bushings, and the seals around front u-joints. Now i still have the same rattle. Sounds like a piece of metal rattling in a tube. Really it sounds like the ball joints are out, which i know they are not. Also i greased them again (Just to make sure) and no change.

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