Ford 6.0L Power Stroke Diesel :: 2003 - Coolant Pouring Out The Tail Pipe After BPD Oil Cooler Installation?

My buddy install a BPD air/oil oil cooler in his 2003 F250 last week and now there is coolant pouring out the tail pipe. I haven't seen it but he tells me there is quite a bit coming out. It wasn't doing this before we installed the BPD oil cooler. Normally I would say bad EGR cooler but his EGR is deleted. This is the 3rd BPD cooler I've put in and this is the first time I've had any issues after the install. The install went smooth other than we broke the radiator and had to install a new one. I feel bad cause I'm hoping it wasn't something I caused but I just can't think of anything I did during this install that would cause coolant to be getting into the exhaust. He just had it towed to the local Ford dealership.

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Ford 6.0L Power Stroke Diesel :: Remote Mounted Oil Cooler Installation?

I am sure some of use around the forums have seen some of Diesel Tech Ron's videos, well in this video he is installing one of Bulletproof Diesel's remote Oil Coolers on a 6.0

Bulletproof Diesel's remote mounted oil cooler install on a 6.0 Powerstroke - YouTube

I like the idea of these if you ever have to do any work on the Oil cooler or replace it it would make it pretty quick and you don't have top spend a day tearing the engine apart

I haven't hear of too many people having issues with remote coolers set up's like this. Maybe there are some remote oil coloer owners that have em that can shed some light on how they have worked so far on their 6.0's ...

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Ford 6.0L Power Stroke Diesel :: Back Flush Coolant Through Oil Cooler?

Truck has never been flushed. Would you try and back flush through oil cooler or just do a regular flush according to the procedure in the tech folder?

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Ford 6.0L Power Stroke Diesel :: Coolant Leak From EGR Cooler O-Ring

I installed a BPD EGR cooler about 4 years ago just as a preventative measure (along with an oil cooler) in my '06 F-250 6.0. About 6 months ago some coolant was found to be coming down the rear of the engine and onto the garage floor but only in the mornings after cooling down and even then not every morning.

A couple weeks ago I did a coolant flush and put the red ELC coolant in and now I can see better where the coolant is coming from. It appears to be coming out from the O-ring between the cooler and the intake manifold. I did check the torque on the stud and bolt and they are tight.

Is there a way the drop the cooler enough to install a new O-ring with out going through the whole process of removing the intake manifold and everything that is associated with that? The thought is daunting...

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Ford 6.0L Power Stroke Diesel :: Coolant Flush After Oil Cooler Replacement?

I just had my oil cooler and EGR cooler replaced, and I'm now consider doing a coolant flush with Restore/Restore+ to ensure the coolant system is clean. I know this might be backwards and perhaps should have done the flush first, but schedule and such did not allow. I do have a coolant filter.

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Ford 6.0L Power Stroke Diesel :: 2005 - Sooty Coolant - Oil Cooler Or Head Gaskets?

Just bought a 2005 F250 PSD, got a smoking deal on it. It has 321k miles and has been very well taken care of however I do believe that it either needs a new oil cooler or has bad head gaskets. Pictured below you will see what the coolant looked like when I let the first batch lose. It does not seem foamy, which is interesting to me, however there is NO EGR to cause this soot.
About the truck:

- It was bulletproofed at 50k miles (EGR delete, ARP head studs, etc).

- There is no puking of coolant (drove it 100 miles from where I purchased it and nothing)

- When the truck is started you have to let it warm up for about 10 minutes,otherwise it seems to not have full power. (was going to reflash the ECU in hopes this repaired that problem).

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Ford 6.0L Power Stroke Diesel :: Coolant Pressure Gauge Installation?

Adding a coolant pressure gauge to truck? There are some expensive kits but considering I already have a gauge that would work, could I just buy a 5v sending unit for fuel pressure or oil pressure and have it work?

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Ford 6.7L Power Stroke Diesel :: 2015 Small Drip Of Coolant Coming From Corner Of Radiator Near Drain Valve

Have a 2015 King Ranch with 72k miles. I noticed today a small drip of coolant coming from the corner of the radiator near the drain valve.

The truck is deleted however before it was deleted I did purchase an extended warranty through Flood Ford. What are the chances they will deny a warranty claim on this because of the dpf and egr delete?

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Ford 6.0L Power Stroke Diesel :: Possible Plugged Oil Cooler Or EGR Cooler?

I have a 04 that has 153k on it. 4" cat back exhaust with no cat. SCT tuner running a custom street tune. New FMIC with the extra tune on it. Head gaskets where done at 90k along with ARP studs. EGR cooler, The oil cooler was cleaned, New coolant tank. 1-new head and The cooling system was flushed at 90K. All done by the dealer along with some other items. Installed a bypass coolant filter at least 60k miles ago.

I have been having a no heat issue sometimes at idle this past winter and a mystery loss of coolant. I replaced the cap with a OEM one. I did a vacuum test on the coolant it held at 25 inches for well over a 1/2 hour. Pulled the egr valve it looked somewhat like tar inside not 100% dry. At startup it sometimes blows some white smoke and other times it's black smoke. I've had the scan gauge on for the last week to check my deltas.

Running 65mph the deltas stayed around 10 degrees diff.
Running 70mph the deltas stayed around 14-16 degrees diff.
Yesterday just running around rural roads 55mph and under the deltas stayed around 10 degrees diff.
I have not found a lower pressure gauge to do a coolant pressure test.

It does look as though it has burped the cap. Because of the deltas I'm thinking a plugged oil cooler my be the problem.

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Ford 6.0L Power Stroke Diesel :: Bulletproof Diesel Oil Cooler

What is the consensus on this setup? Is it worth the money? Or is it more hype than function? Their logic behind it definitely seems to make sense.

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Ford 7.3L Power Stroke (1999-2003) :: Oil In Coolant And Cooler Leaking From Front Side

I've had my early 99 f350 7.3L for a lil while now. Starting to see few problems surfacing. while doing my weekly fluid levels found oil in coolant and after looking around found oil covering bottom of driver side engine. As far as i can see it looks like oil cooler leaking from front side.. Should i just replace oil cooler or rebuild?

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Ford 6.0L Power Stroke Diesel :: EGR Cooler Is Bad

Just found out that my EGR cooler is bad. How big of a job is this/how much down time if a compatent tech is doin the job?

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Ford 6.0L Power Stroke Diesel :: Oil Cooler Clogged

I just replaced my oil cooler and 500miles later its clogged again. Delta reached 40F.. No fun... I replaced it with the factory ford cooler and installed the coolant filter but I guess when I did the first flush I missed sum gunk.

So my question to you PROs, should I reflush/restore again then replace the cooler? OR Go with one of these??

- Coolant-to-Liquid Oil Coolers
- IPR External Oil Cooler Kit for Ford 6.0 Powerstroke

The budget is tight, but I gotta keep the truck going.

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Ford 6.0L Power Stroke Diesel :: BPD Cooler - No Filter

I'm considering the BPD cooler MINUS the filter. Anything wrong staying with the original filter?

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Ford 6.0L Power Stroke Diesel :: Replace Oil Cooler?

Well it looks like I'm going to have to put a new oil cooler on my truck. Does ford have an upgraded version or do they still offer the same cooler?

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Ford 6.7L Power Stroke Diesel :: Power Loss - Code P0401 - EGR Cooler Is Clogged

My 2011 has 62k miles and has been throwing P0401 codes, which results in losing power. I assume the EGR cooler is clogged. So I went to the dealership to see if it's covered, and was told there's no warranty coverage.

I would rather blockoff the EGR cooler than repair it. I would also like the extra performance from a tuner like the MiniMaxx. I do prefer the stock exhaust and not real excited about the drone/smell that comes with deleted DPF.

Will I have issues if it's tuned with the EGR blocked off, and stock exhaust? Or am I better off doing a full delete at this point?

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Ford 6.0L Power Stroke Diesel :: Filling Up Oil Cooler After Replacement

Is there a way to fill up the reservoir for hpop and cooler after replacement? I didn't want to burn down the starter and kill batteries cranking all day until everything is full. I did the usual upgrades on the motor and about ready to try and get it started up. Where does the oil drain to when filter is removed?

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Ford 6.0L Power Stroke Diesel :: High Oil Temp After New Oil Cooler

My dad's 03 has had some work done after his oil cooler was clogging. New oil cooler, egr delete, head studs etc. The oil temp seemed to run some what high when he got it back. After a couple interstate runs on cold days 15-20 degrees, the water ran around 185 and oil as high as 218 but usually a bit lower. What's going on here? how could this thing be clogged again? It hasn't seem to gotten much worse since we got it back but not better either.

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Ford 6.0L Power Stroke Diesel :: No Boost After Oil Cooler Replacement

Got everything done today. So I thought. Went for a drive. turbo not building boost. I checked the map hose and barb. Clean. Checked connection at ebp and vct, both plugged in. No exhaust leaks. turbo shafts feels good and spins good. made boost fine before repairs. 2006 6.0 f250 .....

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