Ford 6.0L Power Stroke Diesel :: Scangauge Volt Reading Fluctuate Between 12.5 - 13.5 While Driving

I've had a scangauge on my truck for years and today while on vacation I noticed the voltage was fluctuating between 12.5-13.5 while driving. It has always ran at 13.5-13.7 .... I checked it with a fluke and it is a solid and steady 13.8v at idle. Why would that gauge be fluctuating like that? Truck seems to be running fine.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - White Smoke / Diesel Drip From Muffler / Poor MPG

I would like the hear what others have to say about the problems I'm having with my 2006 F-350 sd xlt 6.0 with 113,000 miles on it. It's being used as a tool truck mostly going from a shop on the property to close by buildings on the same property. In other words very short distances. Used occasionally to take a dump trailer to a close by dumping ground.

1. White smoke from exhaust. I've read this is most likely an ERG cooler that needs replacing. Any other possible causes? If I end up having to replace the cooler is there a stock cooler that is reliable or should I get the one by bullet proof?

2. Diesel is dripping from the muffler weep hole. Last full tank lasted only 60 miles. Could this be the oil cooler? Anything else? If so is the Ford replacement cooler OK or should I go with an upgraded cooler?

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Ford 6.0L Power Stroke Diesel :: 2006 - Replaced 110 Amp Alternator - Can Handle Enough Power?

OK...I ask that you bear with me while I explain my question/issue.

I bought a used 2006 F350 Super Duty diesel last October (Oct 2015) and it has about 124,500 miles on it now. Last week, the power cut out as I was driving home from running an errand. Jumped it and got it back to the house. Suspected the alternator as both batteries tested low (according to AutoZone). Purchased the 110amp alternator and after a few days...I was able to get the alternator installed. AutoZone charged the batteries back up.

Today, I was able to start the truck and drive it around the block in order to make sure everyone was okay - before I took it out on the streets. Got back to the driveway....ABS light comes on, radio shuts off, odometer light goes off, etc. I shut the engine off and let it sit for a minute. Try to start it back up...and nothing happens. Ended up disconnecting both batteries while I ponder the root cause of the issue.

Is it possible the 110amp alternator is not strong enough to handle the power requirements (and that's why the dashboard lights went out)? To the best of my knowledge, there's only 1 alternator. The only "extra" that's installed is the tow/haul package (which I haven't used yet). According to the Ford Parts web site - after I enter the VIN for my truck - the results show a 110amp alternator (heavy duty alternator).

Would exchanging the 110amp for the 140amp be the most logical place to start? Or is there something I missed as a replaced the alternator?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Power Steering Leaking Bad

So this '06 F350 is blowing fluid from the steering pump fitting when you move steering wheel to either side all the way(lock). Is the internal o-ring blown in the fitting? Do these have the teflon seal at the pump? Pretty new to the 6.0 scene. Got a new line ordered.

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Ford 6.0L Power Stroke Diesel :: 2006 - Loosing Power Like Getting No Fuel And Died?

I have a 2006 F250 with a 6 liter diesel I got about a hundred sixty thousand miles on it I've had it bullet-proofed haven't had too many problems with it I thought the fuel pump went out yesterday so I replaced it drove fine for a few hours then it started losing power and like it wasn't getting fuel and died I got it home took a test light and check for power at the fuel pump I don't have any positive or negative power ran a hot wire and a ground straight from the battery and hooked it up to the pump and it worked but when I plug the factory wiring back into it and turn the key on I don't have any power I checked the fuses they're fine...

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Ford 6.0L Power Stroke Diesel :: 2006 - Power Steering Pump Replacement

When replacing the power steering pump on my 2006 should I go OEM on the pump or save some money and get a Napa or aftermarket remaned unit with the pulley installed? Also, whar is the fluid capacity of the power steering system?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - No Power At All / Turbo Was Not Kicking In

I have a 06 f350 superduty with a 6.0 I have had injector problems before with the motor even hydro locking no start this is the problem my truck started blowing white smoke with a strong diesel smell everyone said it was oil cooler but I took it to a ford garage the guy said I had 2 injectors hung open and wasn't hydro locking and suggested to put all 8 in so I did 3400.00 not I went to pick it up had no power at all turbo was not kicking in so I took it right back to them they checked it out said turbo was sticking had to clean it it would take 6 hrs. said the fuel In the motor caused it it was working fine when I took it to them now they say maybe a new turbo are they giving me the run around or is this possible....

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Lost Power Then Died

My 2006 F250 was towing my 5th wheel when it started to loose power and eventually died. Would not restart. Replaced all fuel filters to no avail. Towed to mechanic shop. Has a little over 100,000 miles on it. Waiting for mechanic to check it out.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - No Boost And Smoke - No Power At All?

I have a 2006 f350 4x4 dually 6.0. The other morning when leaving for work I hard a loud air noise, like a jet. It only happens when the motor is trying to create boost. I have NO boost. No smoke. If I push the fuel pedal past 1/4, nothing. Its like its stuck and no more power at all. I have changed the boot from the turbo to the intercooler pipe. (looked like it had cracks in it). Checked the cold pipe, no cracks seen. Check the exhaust clamps, into the turbo, they are tight. The turbo is seeping oil around the seal. I took the inlet, fresh air, pipe off. Check the turbo spool for looseness, fins, spun the wheel, ran the engine and watch to wheel. Seen no issues. Where to go now?? No coolant leaks, no oil leaks.

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Ford 6.0L Power Stroke Diesel :: 2006 - No Power To Untrack Load?

I have a 2006 F350 Superduty hd 4x4 6.0 Diesel. When it begins to start pulling from a standstill, it will not build power to untrack the load. Once it gets going the turbo will build boost and pull fine. Checked Boots on tube from turbo to intercooler for possible leaks. Replaced tube from intercooler to intake. Made sure map sensor tube was clear of soot (none at all in there). Air Cleaner is in good shape. Im a little Frustrated.

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Ford 6.0L Power Stroke Diesel :: 2006 - Runs Smooth But Low Power

I had a no-start, replaced standpipes and dummy plugs. Passenger side dummy plug o-ring was shot, some of the others were pretty worn. Polished the spool valves and replaced injector seals. Confidently put it back together and fired it up. Idled sweet, bad low on power, especially at low rpm. FMP was bumping 45 so sent it to ED. It seemed a little better but not fixed. No visible smoke. Engine temp doesn't seem to make a big difference but it may be slightly better warm. Fuel consumption is hovering around 9mpg over the last 150mi. FPW stays around 800us warm/5.8ms cold. I think the low mpg is the excessive throttle needed to pull away from stops and climb hills.

I spent the day checking stuff and found the following.

The only codes are for a couple of glow plugs and a "key in ignition" error. No contribution codes. Monitored (with FORScan) the turbo (MAP, Baro, EBP, VGT), FICM, TPS, ICP/IPR(cold and warm) EGR, vRef, MAF vs TPS, and some other stuff like miss fire count (0), voltages everywhere I could look, and FPW. I saved a dozen files while checking this stuff and can be more specific on the numbers. Fresh fuel filters, No bubble in upper filter housing while cranking. Fuel pressure was 64 at idle, 61 when power braking or revving. No leaks on CAC or exhaust.

Possible culprits : Could I have done something to cause low power when I cleaned up the injectors? I'm sure the orientation of the spools and coils were right but I did "fudge" on the torque for the coil screws. If anything they may be a bit loose as I read a couple of times over tightening would cause problems. I am certain there is no play and a slight amount of load on them. I did clean the tips and bodies on a bench grinder with a gold colored wire wheel, light pressure and just a quick pass cleaned them up. Also, I ohmed the coils while they were on the bench. No shorts or opens except where there was supposed to be opens. All the coils were .5ohm except three read .6 and two read .8. Injector buzz sounds raggedy, not smooth. Any of that a issue?

Cold ICP/IPR is higher than it used to be, at 40 degrees I see 35% and 1300psi but ICP desired is 1250psi. I also noticed monitoring the TPS, rpm desired stays at 0. All three tracks measure position but one shows a constant .25v while the other two vary. Throttle position fault stays at "no" at all times. When it was a warm no-start (at the beginning of all this) I cranked it for maybe a minute total. ICP never went above 300psi so I knew why it wasn't starting. It was cranking normally in the beginning but part way through the second try RPM's went up suddenly as if it got easier to turn. When I started the truck the next day it limped home in this "low power" mode and even though it starts righ up now and idles smooth cold, the power issue remains. I plan to get a better set-up and recheck fuel pressure at WOT tomorrow.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Loss Of Power When Towing Up Grades

My dad recently bought 2006 6.0. He has had it about 2 and half months. Has the egr delete kit installed. The truck has ran great. Up until Wednesday the 3rd. My dad headed to Ut to pick up our new quads. While heading up a small grade with empty trailer in tow. Truck went to limp mode, fan kicked on, orange wrench came on on dash board. He pulled over let her cool down turned her off.

Checked fluids Then started her back up and she was fine. That has happened 3 times. Now he is on his way back (tow haul mode turned on) and it is doing it again. She hasn't went into limp mode yet. As soon as the fan kicks in my dad pulls over immediately and puts it in park. And lets her cool down checks fluids. This issue only happens mid way up a grade. So my question is...... What is causing this? How do we fix her and make her a happy truck again.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Lost Power Then Stalled And Would Not Restart

I drive an 06 f350 with a 6.0 diesel. My truck has quit on me twice in two months. It lost power then stalled and would not restart. I had just changed fuel filters but checked them anyway to see if they were plugged. They looked clean so i put them back in and the truck fired up. It ran good then two months later it did the same thing.

I noticed I could not hear the fuel pump so i pulled the cap off if the top fuel filter to see if there was fuel in it, and heard air being sucked in (or pushed out?) as i loosened the cap. I put the cap back on then turned the key and i could hear the fuel pump working. I waited for glow plugs and it fired up. Is my engine getting vapor locked, or sucking air? If so then why would it only happen every now and then instead of continuously?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Losing Power After Running At Highway Speeds

I have a 2006 f250 6.0. the truck has 101k miles and to this point I have had zero issues. I am having trouble loosing power after running at highway speeds. Once I stop and begin to accelerate the truck looses power for a few seconds ,Belches smoke and begins to operate normally. I had an egr code, so I replaced egr and the problem persist. It is intermittent and does not happen if I stay under 50 mph.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Lost Power When Step On Gas And Truck Wouldn't Exceed 15 Mph

So today on my way home from work. I got off at my exit and when I went to step on the gas I lost power and the truck wouldn't exceed 15 mph. It would just rev up and down. It was pouring white smoke from the tailpipe. At one point it went back to normal and started running fine for about 10 seconds. Then it went back to doing the same thing losing power and spitting smoke. I limped the truck into a parking lot and called a ride. I'm having a tow truck pick it up on Monday and take it to the dealership. Is this a head gasket issue? And I feel like it's going to be expensive. 2006 F250 6.0L .....

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Ford 6.0L Power Stroke Diesel :: 2006 - No Start While Hot

I just bought another 2006 model to take some of the strain off my first one with 435,000 miles. This one is a completely stock 250 with 171,000 miles and the previous owner said it would not start when it got hot.

So I started with the air test, had a leak in one of the stand pipes. Fixed it and still a no start while hot.

Pulled turbo and checked if the stc had been replaced. It hadn't so I replaced it. Air pressured checked, all good. But still no start when hot.

The thing that baffles me is if you run it till it gets hot, shut it off and try to restart it will restart each time you try until you let it sit for 2 or 3 minutes and then it will not build over 250 icp psi.

The only code I'm getting is a b1318.

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Ford 6.0L Power Stroke Diesel :: 2006 - How To Get Out Thermostat From Housing

'06 powerstroke, 215k stock

Doing a coolant flush, took the thermostat out but cannot figure out how to get it out of the housing.

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Ford 6.0L Power Stroke Diesel :: 2006 - 4WD Quit Working

My truck does mostly pavement duty so no telling how long ago 4WD quit working but I needed it the other day and it's now a no-go. It's the '06 truck in my sig and it has ESOF.

When I flip the switch (4hi or 4low acts the same) my A/C continues to come out of the dash vents, it doesn't change. With KOEO I can hear a whirr-click from under the truck when switching 4wd on and off, I get noise both ways. 4x4 light on the dash seem to work correctly.

Broke out FORScan and got the following info:

===GEM DTC P1832===
Code: P1832 - Transmission Transfer Case 4WD Solenoid circuit failure

Module: Generic Electronic Module
Diagnostic Trouble Code details
Transmission Transfer Case 4WD Solenoid circuit failure

===END GEM DTC P1832===

[Code] ....

Any tips to quickly nail it down between the switch, GEM, wiring or solenoid? Looks like the whole thing is failing. I've climbed under the truck and all the wiring appears undisturbed. No recent work under there. In FORScan, these DTC's were generated in a user initiated test and I didn't pick up the instruction to re-run the test in 4x2 mode until I posted just now.

Under the hood everything seems to be routed correctly and connected. Vacuum pump runs a short while on start up like always has. I can lock hubs manually and they don't seem to be binding hard but they are a little stiff, haven't done that before so I don't know how hard it should be to turn them. I have a MiteVac but haven't tried using it to try and lock the hubs. Not sure any of that matters (yet) with the DTC's listed above.

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Ford 6.0L Power Stroke Diesel :: 2006 - Won't Start When Hot - Oil Pressure?

Background: My 06 started up and ran fine until #7 injector took a crap.I had the injectors replaced with 155/stocks from warren.

Well no we're having an issue with a hot no start. Starts and runs just fine cold but once up to temp and you shut her down you can't start it again till it cools. Air tested it 3 different times can't find any leaks. Swapped out the ipr with a new one my mechanic had just to see and no change, unplugged it and no change.

What it could be. When warm and trying to start it only gets 300psi. The only other thing i can think of is hpop, but to go just like that without any trouble before hand has me puzzled.

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