Ford 6.7L Power Stroke Diesel :: Ticking Noise Developed Into A Engine Miss With No Fault Codes
I have a customer with a 2011 that has a ticking noise that developed into a engine miss with no fault codes. His mileage has dropped from 18 mpg to 14.5 . Heard the noise more pronounced in the left bank. Tonight I disassemble the engine and found the rocker arms by the pivot ball are showing signs of recent wear looks as if they had a die grinder taken to them. The rockers spear loose? The truck has over 100k on it.
View 6 RepliesFord 6.7L Power Stroke Diesel :: 2013 F350 Just Developed A Knock
My new to me (2K miles now) 2013 F350 with 52k miles just developed a knock. Oil changed 600 miles ago, Oil level good. No codes or CELs ...
YouTube...
Ford 6.0L Power Stroke Diesel :: 2005 - Whirl Noise After Warm Up
How can I tell if the turbo is going? it has a whirl noise after warm up. Boost seems a little slow and seem to have more noise coming from the air filter inlet. I put the Auto Enginuity on and have no codes.
View 7 RepliesFord 6.0L Power Stroke Diesel :: 2005 - Bottle Rocket Like Noise At Startup
2005 w/ 188,000 miles, A/T. Zero driveability issues. Torque Pro shows VGT % changing as expected, but I think that's just a commanded %, not a measured %.
So for the last month or so, every time I start my truck, I hear a noise about 3-4 seconds later that lasts about half a second. It sounds like a bottle rocket shooting up into the air (that whistle/scream sound). It happens whether I'm in my 55'F garage with the block heater plugged for a few hours (coolant temp 80-100F), or if it's sitting in the parking lot at work at 20'F all day.
I'm guessing the turbo needs to be cleaned (unison ring sticking?) but want to just get a few quick opinions if that's the right direction to go.
I found there's a $60 Ford brand cleaning kit with some new seals and the 3M sanding discs, so I think I'd do that. Plus, I read there's a new/updated turbo oil drain tube I should install while its apart.
So the big questions I have are: is it likely I need a turbo cleaning, and what else should I do at the same time? Oil drain update? Or am I barking up the wrong tree?
And because this thread is worthless without a pic, here I am leading the charge to Rausch Creek last summer!
Ford 6.0L Power Stroke Diesel :: 2005 - Hissing Noise When Accelerating - Lost Turbo?
I have a 2005 F250 with 186K miles. I do minor work on my vehicles but have little experience working on my diesel. I was accelerating when I heard a pop and a hiss similar to disconnecting an air hose from an air compressor. Total loss of turbo power. No turbo reading on the turbo gauge on dash. No loss of oil. No smoke. Oil and coolant look fine. Took off turbo and everything appeared to operate like it should (according to YouTube videos). Inspected lines and rubber boots.
Rubber has some cracks but not certain if they are holes. How small/large of a hole would cause total loss? Was originally scared to take it to a shop knowing they could name their price. Not opposed to taking it somewhere now knowing the turbo works but obviously would rather save the money. Any tips on troubleshooting? I'm not opposed to proactively replacing parts/sensors as the truck has given me 186k and I plan to keep it as long as possible.
Ford 6.0L Power Stroke Diesel :: 2005 F250 Making Noise When Letting Off Accelerator Or Changing From P - D
2005 ford f250 6.0 Started making this noise from front about a month ago, can't figure out what it is. Only happens when letting off accelerator or changing from P - D. The truck acts normal, seems to be louder when the truck is warm.
[URL] .....
Ford Super Duty (1999-2016) :: 2005 F250 - Howling Noise Coming From Gas Tank
Have a Howling coming from my single gas tank, truck was sputtering now and then. Yesterday it died and would not start. Towed it home and then it started. Think its the fuel pump, Is it tough to change.... 2005 F250 Super Duty109K Miles...
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Tuck Has Developed A Knock Once Fully Warmed Up
Over the past few week my truck has developed a knock once it has fully warmed up. At first I thought it was possibly injector knock and kind of got excited about the prospect of upgrading to larger injectors. Well, my short lived optimism came to an end today once I got ahold of my father's mechanics stethoscope. So today I let it fully warm up and like clock work the knock came back. After going over nearly every inch of the top end, nothing was producing what I was hearing.
So I crawled under the beast and located the source. Right where the bellhousing mates the the engine block is where the knock is definitely loudest. At first I thought it was louder in while in gear but today it didn't matter if it was in gear or not. I removed the bellhousing cover and inspected what I could see of the flexplate. Couldn't see and cracks or breaks but from what I see through google searches is that it cracks behind the spacer. Now my first thought is that it's the flexplate but I'm hoping more experienced people can tell me what they think.
[URL] ....
Ford 6.0L Power Stroke Diesel :: 2005 F350 - Hard / No Start - Low Power
Don't know where to start so I'll ramble!
2005 f350 with the 6.0. Crew Cab, 8' box, 4x4 with DRW. I use it only take the boat to the launch 5 minutes away once in a while and to pull car trailers every other week. Majority of driving is on the highway and average trip is about 300 miles. Low power and now no start.
No codes. I do have a scan Gauge and can provide data.
Was running this week, but has had a lack of power for some time. I had put 2 new injectors in last summer. Also updated dummy and stand pipes. Blue spring. Also new IPR at the time.
Ficm board was replaced in March.
New injector harness last year. New Glow plug harness last year.
Coolant level is fine and none being lost.
CAC hoses appear fine, no cracks.
No boost. But newer MAP sensor, hose not cracked or plugged and nipple on intake is clear. Put the MAP sensor last year and it didn't make a difference.
Turbo was rebuilt 2 years ago.
IPR has to hit close to 80 before boost hits 12-15. But it takes a while to get there.
Now won't start.
Yesterday am it was about 30 farenheit and no start. Last year would start no problem.
Batteries are fine. tested.
Engine fires within 3 seconds, but doesn't want to run.
ICP is above 500. climbs as I turn over.
Fires only in first few seconds and then nothing while I keep cranking it. it is cranking fast enough though.
Now...I see IPR will hit 84.7% and then 14.8%. Not good!
When running it sits in between.
FICm voltage is 48.5 key one and 47.5 when cranking.
Wondering if possibly IPR screen is plugged? Or would CKS or CPS cause issues? I recall reading about pulling one of them and cleaning rust off of it? Also...should mention, no EGR reading on scan gauge..never was either. I had checked and cleaned egr valve before. it was clean when I pulled it and not sticking.
Intake had been cleaned 2years ago. Also, on occasion, while pulling up hill, I would get power! Black smoke and it would race up a hill like it's supposed. Then it would go back to no power.
Also...if I pull the MAP hose from the intake nipple, should I feel suction from the intake? There doesn't appear to be any air coming or going from the nipple.
Ford 6.0L Power Stroke Diesel :: 2005 F350 - Lost Power And Won't Start
I have 2005 f350 with 365000 km on it I have it for one year and don't have a problem till last week. I was pulling van on dolly uphill and sadden lost pover, so I stopped and check oil leaks ,transmission .... But everything looks ok in couple minutes start engine and go home (10 km). Change fuel filters trans filter, looked good for 50km and star losing power again and doesn't want start. So I skan and its show me next numbers.
Key on engine off
Ipr-15%
Icp-0psi
Icp-.26v
Ficm main power-47.8
Ficm logistics power-14.5
Ficm sync is good
Engine crank
Ipr-85%
Ficm main power-48.0
Ficm logistics-12.5
Icp- 625psi
Icp-.77v-1v
So what I have to do?
Ford 6.0L Power Stroke Diesel :: 2005 - Power Loss With CEL - Turbo?
2005 F250 SD, Crew Cab, Diesel 6.0L...
Hauling my jeep (close to 16,000 pounds all in F250+trailer+jeep) on a highway going a little over 70mph up a hill when I seemed to have lost some power and the check engine light came on. The turbo PSI was well over 20PSI (according to the gauge in the dash). I have a Scan Boss but I have not been monitoring turbo boost PSI.
I was only 10 miles from the final destination so I continued without stopping. It seemed that the turbo was limited for the rest of the trip. Later in the evening, no more check engine light but I haven't really driven the truck since then.
What do you think the problem was? What should the course of action be?
Ford 6.0L Power Stroke Diesel :: 2005 F250 - No Power At All When Turned Off And On
I had this truck for two months no problems yesterday went on a small trip about 50 miles in on ,the hwy. I start seeing some smoke and then no power turned off & on engine several times a little hard starting no power at all I put the pedal to the floor It barely moves ran into another super d. guy he said fuel filters , I turned around and crawled back home and changed fuel filters still no power. no codes "don't no where to start".
View 8 RepliesFord 6.0L Power Stroke Diesel :: 2005 F350 - No Power To Move
I got a 2005 f350 6.0 deleted and studded with air dog 2 4g pump, 125k miles. It started running rough then just died all within a few miles tuner showed code for injector 6 and ficm towed into ford dealer didn't have time to mess with it. They said ficm was bad had them replaced it then they said i need whole new fuel system lines, harness, pump, sending unit , tank the whole 9 yrds. Which i thought was uncalled for so i called up airdog which system i had on there and they laughed and said ford garage is full of bs that they will upgrade my pump to the 4g and new harness.
So I took that stuff to the garage had them swap it out and now they said come get the truck they won't work on it anymore that now it needs 3 injectors and they won't touch it with aftermarket fuel system on it. So i go to drive it home and it starts but runs rough and u can hold it to the floor and it won't budge bearly idles up and builds no boost my tuner is showing injector 2,3,4 now which wasn't a problem before i took it into the garage. So im not sure what happened to cause this all to happen but before i sink any more money into it is the 3 injectors enough cause to make it not build boost now.
Ford 6.0L Power Stroke Diesel :: 2005 F350 - Hesitates / Low Power Driving / Idle
I have a 2005 F-350 Lariat, FX4, CrewCab, with an 8ft Bed if any of that matters. Currently sitting at 191,000 miles and 4,500 Engine Hours I just started running into some issues that I cannot figure out. To start with here is a list of all the mods and prior maintenance that I've done to my truck over that last 6+ years that I've owned it.
I purchased the truck in 2010 and had no issues whatsoever for the first 3 years.....then it all started. While pulling a camper home from vacation "still bone stock" the truck overheated and by the time I realized it it was to late. I ended up blowing a head gasket cracking a head and blowing a hole in my coolant reservoir from the heat & compression of the engine in the coolant system. So to the shop it went.
All of this was done at the same time at just under 4,000 engine hours:
1) Both heads were sent out to be pressure tested "which is where the crack was found", so 1 replacement head and the other trued up and tested by the machine shop
2) All 8 injectors replaced with Airtex/Wells New/Reman
3) ARP Head Studs
4) BPD EGR Cooler
5) New Stock Coolant Reservoir
6) New Stock Oil Cooler
7) Motorcraft Coolant & Oil/Oil Filter Change
8) New Serpentine Belt
After getting the truck back I installed some upgrades that I had wanted but didn't want to do until I had head studs. 4" Turbo back Diamond Eye Performance exhaust, Bully Dog GT Tuner with an EGT Pyro, coolant changed to Caterpillar ELC, Sinister Diesel coolant filtration system, new Optima batteries "I hated them",
Forward a year with no problems I had a crank but no start. I ended up having a bad IPR. A buddy rebuilt the turbo since I had it out and it was leaking. He apparently did something wrong because it took its own life sometime after. So a brand new stock Garrett Turbo with a Wicked Wheel 2 & I changed the IPR "don't remember the brand." Also replaced the factory paper air filter with a cleanable one from AFE that fits in the factory cold air intake.
Little more time and I started to have some overheating issues again, luckily the Bully Dog was monitoring and I had alerts set up so I caught it way before it caused any serious damage. Turned out the fan clutch wasn't working. So I replaced the Water Pump with one from dieselsite.com that has a steel impeller, also replaced the computer controlled fan clutch with a 7.3L mechanical fan clutch and an adapter from BPD.
After that the batteries I hated were replaced. I installed Oddssey Extreme 950CCA ones, a new 185A alternator from FICMRepair.com as well as the complete battery wiring interconnect kit. Did the blue spring upgrade. Replaced my FICM with the BPD 6 phase at 54V setting. Also I changed my starter to an 6.4L Ultima one from O'Reily Auto to bring me up from that slow crank of the 6.0L at about 150RPM to the 225RPM of the 6.4L.
So now on to the current issue. This has happened in the last month and may be related to the issue. I had some small coolant leaks and wanted them fixed. Pressure tested the system & found the radiator and timing cover gasket leaking. I installed a new stock radiator and lower radiator hose. Had the shop do the gasket and a serpentine belt due to cleaners being all over it. During replacement of the timing cover gasket my mechanic found that the LPOP gears had some damage as if something had be in there at one time. Not sever damage just minor. LPOP replaced with brand new one from Ford.
After I got the truck back it was fine for 2 weeks, no leaks or any problems whatsoever. Then I noticed a hesitation as I was leaving work at idle. You could see the RPM's moving up and down by about 50 as it sat there at idle. It got really bad and eventually stalled on me. It fired right back up and ran fine after. I was thinking water in the fuel or just maybe old fuel because it was kinda old and I was at 1/4 of a tank. I went and filled up and it ran great all the way home. Day or so later same thing. At idle you can see the RPM fluctuating and while driving it feels like it has no power at times then it goes away and runs fine. So I changed both fuel filter with Motorcraft ones and put in a new oil filter. It is the Wix brand but I've be running it for years with no issues, one was also in it way before this issues started. The oil has about 2,000 miles on it currently. I verified fuel pressure at idle to be at 70PSI. I tried unplugging the ICP at idle with no change in the hesitation. So I plugged in my SG2 and started to see if I could see anything out of the ordinary.
OAT - 60 Degrees F
KOEO Engine Cold - FMP - 54.5V, ICV - 0.25V, ICP - 0, IPR - 14.9
KOER Engine Warm - FMP - 54.5V, ICV - 0.82V, ICP - 576, IPR - 23.5
Cruise at 40MPH - FMP - 54.5V, ICV - 1.14V, ICP - 965, IPR - 32.9
Cruise at 50MPH - FMP - 54.5V, ICV - 1.42V, ICP - 1,190, IPR - 38.0
Cruise at 60MPH - FMP - 54.5V, ICV - 1.27V, ICP - 1,143, IPR - 37.2
While driving this issue comes and goes very randomly. The only parameter I notice changing alot is the IPR. It jumps around a lot and sometimes it will go to 85. I know that this isn't a good thing so I am going to change the IPR later today or tomorrow. I already had a brand new Motorcraft one to put in, plus at the very least I want to look at the screen. I had read somewhere that there could be air in the oil system and that if you run at a high RPM it can remove this air. I never seen any bubbles or anything on the dipstick. My brother ran the truck for me at 3,000RPM for 5 minutes. No hesitation during the test but he didn't have the SG2 plugged in so I don't know the parameters during the test. I thought that it worked but then it came back after a few miles of driving. The above parameters are from this mornings drive home from work.
Ford 6.0L Power Stroke Diesel :: 2005 F350 Running Rough - No Power To Move
I got a 2005 f350 6.0 deleted and studded with air dog 2 4g pump, 125k miles. It started running rough then just died all within a few miles tuner showed code for injector 6 and ficm towed into ford dealer didnt have time to mess with it. They said ficm was bad had them replaced it then they said i need whole new fuel system lines,harness,pump,sending unit ,tank the whole 9 yrds. Which i thought was uncalled for so i called up airdog which system i had on there and they laughed and said ford garage is full of bs that they will upgrade my pump to the 4g and new harness.
So I took that stuff to garage had them swap it out and now they said come get the truck they wont work on it anymore that now it needs 3 injectors and they wont touch it with aftermarket fuel system on it. So I go to drive it home and it starts but runs rough and u can hold it to the floor and it wont budge bearly idles up and builds no boost my tuner is showing injector 2,3,4 now which wasn't a problem before i took it into the garage. So im not sure what happened to cause this all to happen but before i sink any more money into it is the 3 injectors enough cause to make it not build boost now .
Ford 6.0L Power Stroke Diesel :: 2005 - Rough Idle - No Power - Black Smoke?
05 6.0 deleted and studded. 170k fresh filters and oil, no CEL or codes.
This has happened 3x in months, so it intermittent. Truck will start fine cold, except for this last episode ....
Truck starts right up, idles correctly, speed bumps up if its cold enough to trigger the high idle. About mid way through its warm up, at approx 130-140 idle falls off, barely runs. Almost knocking. Black smoke if you give it throttle. Has no power when its doing this. Truck will not move and almost dies in gear. Give it til 185ish degrees then pooof! All good.
However 2 days ago it wouldn't start. Cranks but won't catch. Stumbles and dies. Finally got it to start after setting the charger on it. I killed it. But this time when it started it was straight into its rough idle, no power...until about 180. I switched it off, restarted it and it was totally fine
Ficm is 47-47.5. Every now and then I see a 46.5 for a split sec
Hpop is 700-800cold cranking.
Not sure what else to look at.
Moto craft filters.
Amsoil 5w-40
Archoil in the fuel and oil
Twc3 at every fill up.
Ford 6.0L Power Stroke Diesel :: 2005 - Engine Lost Power When Driving Down The Road
My uncle bought an '05 that stopped running one day. He was driving down the road and engine lost power. He was able to coast into his driveway. Unfortunately, it's been 10 years since I've work on a 6.0 and no longer have any of my computers.
He did state there is no check engine light. He's going to change the filters today / tomorrow. I'm hoping to make it down there this weekend to look at it, but what to look for. Even more unfortunately, we really don't have any specialty tools or gauges.
Ford 6.0L Power Stroke Diesel :: 2005 - Low Boost No Power
I've got an 05 EX 4x4 150k miles. Stock tune, EGR delete only ....
Driving along and everything was good plenty of boost no power issues. Got off the freeway and truck just stopped making boost. So I messed with it for a couple days. Cousin with a Mac scanner flaked on me so I was stuck using Edge gauge cluster and trying to trouble shoot.
NO CODES, No smoke, EGT's rise and truck seems like it is lean. Boost has fluctuated between 4psi to 11 psi. What should MAF be at idle?
ICP has been consistent with whatever boost levels were being made.
FICM 47.5
New MAP tube/nipple cleaned
New MAF
Clean Air filter
New fuel filters
VGT actuates
Accel ped in spec
Turbo spins free
New hot side CAC boots
Ford 6.0L Power Stroke Diesel :: 2005 - Won't Start When Hot
My 05 F350 will not start hot, occasionally stalls when hot as well. Starts immediately when cold and runs smooth as silk. Truck has 138k miles on it, I bought it studded and deleted, running 5w40 Rotella T6 with Archoil. Some history on the issue: Started out with a rough idle, found low FICM voltage along with a bad battery. Replaced both batteries and FICM, problem fixed. Soon after developed a misfire with a cyl 5 imbalance and injector code, replaced all 8 injectors which fixed that issue.
About 2 months ago I had a no start problem, turned out to be a bad ICP, replaced that and the harness and was all good for about 3 weeks. That's when it started becoming hard to start when the motor was warm, and then no start at all when hot and would stall occasionally at idle, wait an hour and it'll fire right up!
Ran the air leak test, found a leak on the right bank standpipe, replaced the dummy plugs and standpipes, no start still remained. Went on to replace the IPR and STC fitting which didn't work either. Now it throws a P2285 code, low ICP. Ran the air test again and I don't hear any leaks. HPOP seemed to have good compression turning by hand.