Ford Super Duty (1999-2016) :: 2011 F450 - Front End Making Grinding Noise?

I've had the 450 a little over two years. Its used 95% of the time for hauling trailers, including the toy hauler. Has not given me a single problem since day one and now has around 21,000 on the odometer.

Lately I've noticed a "grinding" sound coming from the front end somewhere. It is most apparent when I'm turning at slow speeds; especially left. To describe it would be similar to worn out brake pads or maybe a wheel bearing going bad. It does it whether I'm on the brakes or not.

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Ford Super Duty (1999-2016) :: 2006 F250 ZF6 V10 Making Faint Grinding Noises

Went on a 400 mile trip today and noticed some strange noises. The rig is an 06 F250 lariat, V10, Zf6, SC, LB and only has 43k miles. It behaves normally except when coasting down a hill at 65+ mph, and it doesn't matter if I'm in neutral or overdrive, it makes a feint grinding sound that gets louder as speed increases. Maybe grinding isn't the best word to describe it, I'd say a cross between humming and light grinding. As soon as I give it any throttle or put any load on the tranny is goes away. It's really freaking me out as I just got the truck a month ago and I know the ZF6's are almost bulletproof.

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Ford Super Duty (1999-2016) :: Clicking Sound In Front Left When Make Sharp Turns To The Left And Hit Small Bumps

2004 PSD 4x4 72k. I thought I would be proactive so I bought the front ball joints and have plans to install them but recently I starting hearing (and feeling) a clicking sound in the front LEFT when I make sharp turns to the left and hit small bumps now and again. I jacked up the front end and am able to get 1/4" of movement front to back (top to bottom so not steering) in the wheel.

I narrowed it down to the hub. I took it apart and it is most likely a sealed unit so no adjustment is possible....that I can see.I pulled out the locking hub and got as far as I can to know there is not an adjustment. Need to confirm that it indeed is a sealed bearing and if so what are the part number(s) I may need to repair it.

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Ford Super Duty (1999-2016) :: F350 Making Grinding Noise Every Once In A While

My 1999 Ford F350 Dually 4x4 started making a grinding noise every once in a while about 3 weeks ago. Now it is doing it quite often, randomly as I am driving. I do notice the noise stops when I stop the truck, or when I flip the switch to 4x4 and back while driving.

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Ford Super Duty (1999-2016) :: Reverse Sensor Making A Clicking Noise

I remember seeing a post a while back stating that the reverse sensor would make a clicking noise (when you're ear is up against the sensor) when working properly, I only had one working but I figured I'd replace them all since the 4th one was sure to go out . Fast forward to using two different sets of sensors, and not a single has worked or made that clicking noise like I would assume it should be. Can an aftermarket head unit cause these sensors to not work properly or have I just gotten two bum sets?

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Ford Super Duty (1999-2016) :: Starter Making A Grinding Noise And Bolts Backed Out

2002 Ford 7.3L 2WD 200K miles ....My starter was making a grinding noise and the bolts had backed out. Wound up replacing the starter all together. Seemed to work for a little while and then went back to making the grinding noise again. I took the starter back and got a warranty replacement and took it to the shop last week to have it installed with lock-tite. It worked perfectly for a few days and then went back to grinding again yesterday afternoon. Why it is still doing it? I bought a new Duralast Gold 5154 starter from Autozone.

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Ford Super Duty (1999-2016) :: 2003 F250 Making Recurring Clicking Sound From Under The Dash On Left Side

My 2003 F-250 5.4l gas started making a recurring clicking sound from under the dash on the left side. It started last summer and would repeat numerous times each time I had the truck out. It's the kind of sound the turn signal makes. Always 5 clicks. It stopped happening when the weather got cold here in Canada, but started again this week (maybe because of the the warm weather we're having). How do I troubleshoot what the issue is? If the headlights are off it also flashes the lights in the instrument cluster five times.

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Ford Super Duty (1999-2016) :: Grinding Noise From Front?

1999 f250 super Duty V10... I am having some problems with switching out of four wheel drive. S, when I flip the switch back to 2 wheel drive everything, seems ok at first, but within a mile or two I will hear this grinding coming from the front that sounds like the gears aren't completely disengaging. The inky thing that prevents this grinding from happening is switching back into fire wheel drive and keeping it there. What might be causing it to not stay disengaged ?

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Ford Super Duty (1999-2016) :: 2003 - Replaced Front Hub Now Driver Side Leak - Replace All?

I replaced my my front hub assemblies on my 2003 F250, 4x4, about two years ago and my driver side hub is leaking. I first noticed it the other day when I tried to shift into 4 wheel drive and my hubs would not lock in the ESOF system.

I used a vacuum pump and it leaked down pretty fast so I assume the knuckle/axle seal is the culprit.

I plan on ordering these three seals:

Amazon.com: f81z-1s175-hca

I am also noticing another # for the axle seal. It is 3C3Z-3254-CA. Which is correct for my 2003?

Are my questions would I actually need to replace all three? The dust seal is not leaking at the moment. Should I go ahead and replace it anyway?

What type of grease do I need to use the seals? I have some disc brake bearing lithium grease in the cabinet. Will this work or do I need to get a specific type

Lastly, I've seen a post where members have made their seal seating tool out of the galvanized pipe, cap, and a flange. The flange is said to be too large and it would have to be ground down for the right diameter.

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Ford Super Duty (1999-2016) :: 2003 F250 - Replace The Front Hub Wheel Bearing Assemblies?

I am needing to replace the front hub wheel bearing assemblies on my 03 F250 4x4. I know Ford changed the studs from coarse thread to fine thread in between the 02 and 03 model years. Mine has a build date of 08/02 and I haven't been able to find the exact date they switched over. I'm ordering the parts online and want to get it right the first time.

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Ford Super Duty (1999-2016) :: 2006 - A/C Clutch Seized - Replace Bearing And Pulley?

i replaced my a/c compressor on my 2006 f-250 2 yrs ago but had not refilled with r134..only the pag oil. Now i decide to refill seeing my wife uses the truck and compressor would not engage, i was able to bypass it by removing relay and jumping it with a paperclip. Compressor started up but seems to have seized on pully. the pulley seems fine and still turning freely. I can no longer turn it manually when truck is stopped and i could before i jumped it. could the clutch only be replaced or does the bearing and pulley have to be replaced

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Ford Super Duty (1999-2016) :: 2000 - E-Brake Won't Working - Replace Front / Intermediate / Rear Cables?

2000 F 350 super cab 4wd 7,3 auto srw long bed. Problems with emergency/parking. My cable probably needs replacing. My pedal will go to floor when setting the e brake. I use very infrequently, but when loading hay on the big bale trailer. I could ignore it but when hit the slightest bump the brake pedal goes down just enough to activate the brake light on the dash and activates the bell/chime until I raise the brake pedal up.

When searching this site one post stated that should not happen. I am trying to figure out if I need to replace the front cable, intermediate cable, and rear cables. And do I need to replace the foot pedal assembly as well. What are the part numbers for these. I generally order from who ever took over Edpartguys for original ford parts. I have new cryo rotors and Hawke brake pads.

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Ford Super Duty (1999-2016) :: Bad Grinding Noise From Front Driveshaft / Differential

For starters I have a 1999 F-250 5.4l changed all 4 ball joints about 15,000 miles ago. I have been hearing a grinding noise coming from the front end for the last month only when I turn left and at slow speeds. I was servicing the TC so I threw it in 4 wheel to check it and it wouldn't engage until I started moving. When it did engage it was a bad grinding/ clunking sound coming from maybe the differential.

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Ford Super Duty (1999-2016) :: 2012 F250 Grinding Coming From Front End

I've been noticing a grinding coming from the front end of my 2012 f250 4x4, mostly while turning. It seems like its worse over uneven terrain, bumpy dirt roads, things like that, but I have noticed it on occasion while on seemingly smooth roads. Also a couple times while turning and lightly braking I could feel it interfere with the brakes. They wouldn't grab completely and you could feel the grinding in the pedal. I've been crawling around looking for rub marks or any indication of what might be causing it but until recently I hadn't noticed anything. Today though I found this. I'm guessing bad ball joint or tie rod maybe? Maybe just need alignment?

Passenger side lower control arm ...

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Ford Super Duty (1999-2016) :: 2001 F250 - Grinding Noises From Front End

I have a 2001 f250 4x4 about 4 months ago I replaced my pass. side front wheel bearing unit and here recently about 3 to 4 weeks ago I get a grinding/ rubbing sound when ever I turn right it gets louder the harder the right turn I do not seem to notice it as much moving at speed but driving through parking lots and slow speed right turns I can hear it. I have checked everything and nothing is loose and I can not see any signs or fresh rub marks on anything. I am getting to the point of just buying a new unit and replacing the one I just replaced. What my problem could be?

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Ford Super Duty (1999-2016) :: Clicking Noise From Front Axle

I have a slight problem and don't know how serious it is. I own a 2003 F350 with a lift kit. After my drive shaft shattered last September. due to a U-Joint a clicking noise started up in the front axle area after we locked the hubs so we could crawl it down the road out of traffic.

What would be the likely causes and how much would a typical repair/replace cost?

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Ford Super Duty (1999-2016) :: Front Wheels Binding During Slow Full Lock Turns

This is the first winter I'm driving my truck. I put it in in 4x4 HIGH the other night due to the snow (and I wanted to check out everything).

Seemed to work fine until I was backing into a parking spot doing a full lock turn. It didn't seem to move. I gave it a little more throttle and it "released" like it was stuck or going over an obstacle. Happened again when I did a full turn backing into my driveway (this time turning the opposite way).

It seems to work fine going forward with tight turns. Also and it doesn't "bind" in 4x2 mode. I haven't tried 4x4 LOW yet ... I guess I don't want to wreck anything if it's not operating properly. Is this normal?

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Ford Super Duty (1999-2016) :: Shaking And Grinding From Front Driver Side Of Truck

My truck has an intermittent shake with a grinding/binding kind of noise. It seems to happen at lower speeds, generally when slowing down and turning. When I apply the brakes or speed up it seems to stop the noise.

The rubber/plastic seal on the back of the wheel hub is loose on both drivers and passenger side but I don't think that is the problem. I'm wondering if it is the u-joints or something.

The brakes look shiny and i don't see any scratches on them so I don't think there is a rock or something in there. I have the wheel hubs in the auto setting, and it is a 4x4. The truck is a early 99 7.3L with a leveling kit and 230k miles.

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Ford Super Duty (1999-2016) :: Intermittent Grinding In Front End When Going Over Bumps / Stops When Switched Into 4wd

Long time reader and first time poster, first off the truck:

1999 F-250 super duty
130,000 miles
not lifted
stock minus warn premium manual hubs ... v-10

For the past couple of years now I have had a strange grinding noise which is coming from the front end of my truck, it sounds an awful lot like if i was driving over one of the strips on the road that is made to warn drivers they are veering off the road. It first happened a couple of years ago and I took it into les schwab to have them check everything out, of course it never made the noise for them while test driving and after a visual inspection of the front end no conclusion could be made.

After about a month it completely stopped making the noise when going over bumps and i thought that "hey maybe it fixed itself!" well it did not, about 6 months after no strange noises at all it started to happen again, and once again it stopped. Now after about 8 months of it not happening it recently started again and i am determined to figure the problem out this time, it doesnt seem to be any worse of a noise or vibration but is the same as when it first started about 2 years ago. It stops when the vehicle stops, or when i switch it into 4 wheel high on the dash.

After taking it to les shwab again a few days ago they found no problems in the front end, no wheel play or noises when making tight turns (possible signs of bad wheel bearings?) and overall everything checked out well and said that the hubs do eventually need to be replaced in these. 2 days later I took it to 4 wheel parts for an inspection, after all of 10 minutes of driving they assured me that i needed new hubs and that was the cause of the problem, after installing the new hubs (warn premium manual hubs) the problem seemed to be fixed.... 3 hours of driving after the istall and no problems! Until today when I ran over a sewer drain and sure enough the grinding came back, flipped it into 4wd with a quick flip of the switch and no more noise.

I found a few similar on this board before but with no definitive solutions..... Possibilities that I have heard of that would cause this:

-- spindle bearings
-- wheel bearings
-- auto hub hydraulics
-- stock hubs (replaced)

Again this truck is all stock minus the new hubs, taking it into shops has proven to be a giant hassle because it never seems to make the grinding noise while they drive it so they check for wheel play and tell me everything seems fine.

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