Ford Super Duty (1999-2016) :: 2012 F250 - Long Pedal Travel When Applying The Brakes

I took delivery last week of a new 2012 F250 with a 6.7 Power Stroke Diesel. This is my third F250 with a Power Stroke Diesel. My first one was a 1997 w/7.3 PSD and my last one was 2001 w/7.3 PSD which I traded in for the 2012.

Now for my problem. The brakes seem spongy to me. When I am applying the brakes I get what seems like a longer than normal pedal travel (to me anyway) and soft. The braking isn't as good as my last two F250's. If I pump the brakes, the brake pedal firms up and the braking really improves. I have not contacted my dealer yet.

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Ford Super Duty (1999-2016) :: 2005 F250 - Howling Noise Coming From Gas Tank

Have a Howling coming from my single gas tank, truck was sputtering now and then. Yesterday it died and would not start. Towed it home and then it started. Think its the fuel pump, Is it tough to change.... 2005 F250 Super Duty109K Miles...

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Ford Super Duty (1999-2016) :: 2001 - Loud Howling Noise And Reduced Performance

I have a 2010 6.4L turbo diesel. Without a trailer on a mtn incline I have no issues. She will fly up the hill and she is quiet when I'm not pulling the 10,000 Lb trailer. When pulling the trailer, I have a loud howling noise and reduced performance. I had it at the Dealership and I had them check the engine/turbo and they found no problems? I asked if they tested under load and they said yes?? Someone suggested that the "Waste gate valve" was defective.

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Ford Super Duty (1999-2016) :: Whine / Howling Noise - Pinion Bearing Failure

My truck had devolped a whine/howl over the past coulple hundred miles. I thought it was a wheel bearing failing me. So yesterday I pulled it into the shop and jacked up the front end. Everthing checked out fine so I jacked up the rear end, started it up, put it in gear and to my surprise the noise was from the rear end.

I pulled the rear end apart and found the front pinion bearing had a defect in the race and the rollers were starting to pit out causing the noise and harshness when turning it. The truck has 130k, seal wasnt leaking and fluid looked/smelled normal. I think it was a legitimate defect not from abuse or lack of maintenance.

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Ford Super Duty (1999-2016) :: 2004 F350 Making Fog Horn Pitched Howling Sound At Idle

I have a 2004 5.4 power f350 that makes a fog horn pitched howling sound at idle. First instinct was a pulley. Started it with belt off and its obviously something else because it still made noise. Traced it down to a resonating sound from the intake. Specifically the hose from the IAC to the air cleaner.

From some googling, i decided to change the IAC. No real change. So I took off the resonator tube and thoroughly cleaned it, took off the throttle body and cleaned it, took off the top snout part of the intake and cleaned that put in a new air cleaner (the glue was separating on the old one) and reset the battery. Still makes noise at least 85 percent as loud as when i started. Am I missing something?

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Ford Super Duty (1999-2016) :: 2004 F250 4x4 - Strange Noise From Front End

In the last few hundred miles of driving, I notice there is a strange noise coming from what appears to be the front end of my truck. It sounds similar to a buzzsaw or a power sanding tool whenever it comes in contact with an object. The noise starts at around 30 mph, stops from 55-60mph, and starts again around 65 mph. The truck rides and drives normally and there doesn't seem to be any metal to metal contact noises or clunking and the hubs dont seem to be hot to the touch. I was thinking improperly balanced tires, wheel bearing, or front carrier assembly. What it could be? The noise just suddenly started and I was wondering if I should keep driving it?

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Ford 7.3L Power Stroke (1999-2003) :: F250 Making Noise While Applying Brakes - Vibrates Violently At 65 - 70mph?

I have a 1999 ford f250 lariat 4x4 with 236,000 miles. Recently I have noticed when I am applying the brakes it sounds relatively normal until about 30 mph then it sounds almost like I have a flat tire or I'm running over a rumble strip, It's almost like a popping sound but a deeper sound.. I'm not sure how to describe it. The truck also vibrates violently when I reach speeds above 65-70 mph. Until about a week ago I could go 100 mph with no vibration whatsoever.

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Ford Super Duty (1999-2016) :: 2004 F250 - Loud Whine Noise Comes From Under The Hood

I have a 2004 Ford F250 Turbo Diesel, egr delete, headstuds, intake, dual stacks, etc and when i turn my wheel a loud whining noise comes from under the hood, I noticed it put tension in my brakes. When I accelerate it gets louder and when i let off the gas it goes away... i checked my fluid in my steering pump and it was low so i put some more in and the next day it was all sitting under neath the truck.... any quick fix or do i need to replace the whole pump?

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Ford Super Duty (1999-2016) :: 2004 F250 - Grinding Noise When Hubs Are Engaged

Okay this is what I got; I recently purchased high mileage 2004 F250 Super Duty short box super cab 5.4 liter. Came with manual 4x4 handle on the floor so no 4 wheel on the fly and this eliminates the vacuum for the auto hubs so this will not be part of the problem. When engaging the hubs and ONLY when engaged the driver side hub grinds. The 4 wheel drive works but it sounds like its ready to grind itself into oblivion. I did pull the hub and the grinding was gone, I happen to have a spare hub that is good and the grinding returned.

I have jacked it up and made sure I have no play in the wheel itself and the axle knuckle on the axle shaft. Some say remove the front drive shaft? Or turn the wheels all the way in one direction engage the hubs and check for binding? I will do this in the morning, but what does that confirm if it not the hub. Could it be the passenger side echoing across? On my 99 Super duty I kept hearing moaning coming from up front like the breaks were shot and if you stuck your head out the window it was the back echoing to make it sound like the front.

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Ford Super Duty (1999-2016) :: 2004 F250 Making A Sort Of Ticking Noise

My 2004 f250 5.4 Triton has been making a sort of ticking noise, it almost sounds like my lifters have a little play in them but it also sounds like an exhaust manifold leak. They both would sound about the same and it seems to be getting a little worse of gas mileage than before. Also, the check engine light was on from Saturday into Sunday night then it shut off Sunday night and hasn't been back.

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Ford Super Duty (1999-2016) :: 2004 F250 - Humming Noise From Engine At Idle

I have a 2004 ford f250 5.4 and ithe makes a Humming noise only at idle. I have checked the fan clutch. it seems to be good and does not spin freely. I was thinking maybe idle air control valve but the truck idles like normal and does not stall. the sound does go away when squeezing the air hose doing today the IAC but comes back as soon as you let off. can it still be the idle air control valve if idles fine and doesn't stall?

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Ford Super Duty (1999-2016) :: 2004 F250 - High Screeching Noise When AC Turned On

I have an 04 F250 6.0L and for the last month or so when I turn on my AC it makes a high screetching noise but only last for a little bit. Had a friend that works on cars on the side take a look at it one day and he said it was the AC cutch trying to engage. Does this sound like what it could be? Also if it is can it be changed out without having to remove the compressor? What all is involved in changing it out?

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Ford Super Duty (1999-2016) :: F250 V10 Brakes Locking Up

I have a 1999 f250 super duty, that was wrecked a few months ago. I have put the truck back together with the mechanic. The front drivers side was wrecked. The power steering fluid tank was cracked and had to be replaced. Also had problems with a box behind the drivers headlight? I did hard wire it together and it fixed the problems I was having the the speedometer and the transmission not shifting correctly. Everything is put back together now but I drove it today and the brakes locked down after driving it a few miles?

Had to push the truck hard to get it back to my house, a mile or so. If I let off the gas it would come to a quick stop. It is ALL four brakes locking up. If it sits for awhile they unlock but will lock up again after driving. The truck is lifted and the ABS light has come on. It was not on before but i am pretty sure the ABS is disabled on the truck. The wires are hanging down by each tire. This is how they truck was when i bought it. Not sure what is causing the brakes to lock up.

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Ford Super Duty (1999-2016) :: 2004 F250 6.0L - Buzzing Noise From Relay Under The Steering Wheel

2004 F250 SuperDuty 6.0L Diesel. The turn signal (left or right), it would make a buzzing noise, so I located the relay under the steering wheel (by putting my hand on it and seeing which one was buzzing) and replaced it, I bought a replacement at Schucks, then the buzzing noise went away, and the clicking noise is back.

But.... I don't see the turn signal lights in the dashboard and the turn lights are not working, I checked, what could be the problem ? I read the owners manual, in the fuse box under the steering wheel, fuze #18 is used for turn lights, but it is not blown.

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Ford Super Duty (1999-2016) :: 2000 F250 - Brakes Getting Soft

So a few week back I noticed my brakes were getting soft. Soft meaning that when braking for any distance, I would hear a kind of "pressure release, squeaking" sound coming from the pedal, and the pedal would sometimes go to the floor and the ABS would kick in. Let me tell ya, its a pretty crappy feeling when your brakes aren't doing what their supposed to! So, I replaced the pads all the way around, replaced the master cylinder (bench primed). I took it out for a drive, and it did the same thing. So thinking maybe the fluid is bad, I flushed new fluid through the lines. Took it for a drive, and it felt good right away, the pedal firmed up a bit, and then it did did it again.

Just so I give as much info as possible, the rotors are looking pretty rough and going to be replaced soon.

So, my question[s] are; What is the next step in identifying the problem? Is there a chance the new master cylinder is bad? Could worn rotors cause the caliper to max out and not apply enough pressure? Even though the calipers seemed fine while replacing the pads, could one or more be bad? If so, how do I know?

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Ford Super Duty (1999-2016) :: F250 LD Front Brakes / Rotors Won't Come Off

was going to do a brake job on my f250 light duty and the rotors won't come off. At first I thought they were rusted on but after looking at them it looks like the studs are attached to the rotor. Need to confirm this because the new rotors I got don't have the hub attached. Don't know if it's the wrong part or what?

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Ford Super Duty (1999-2016) :: 2008 F250 - Brakes Going To Floor

I believe my brakes have a problem.

Lately, I can stomp on my brakes @ 50 mph and they won't trigger the abs or come close to skidding the tires. The peddle goes to the floor if I push hard enough and the truck doesn't seem to stop fast like it used to.

I'm wondering if there is an issue I should be focusing on, like swelling brake lines or some issue you may know of. I'll try bleeding the brakes this coming weekend, but i think its going to be a bad brake line or something.

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Ford Super Duty (1999-2016) :: 2004 F250 4X4 - Front End Rumble - Squeaking / Grinding Noise Then Clunking

So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.

Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.

I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.

I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.

Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.

The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!

Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....

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Ford Super Duty (1999-2016) :: 2004 F250 Won't Start - Spraying Noise Coming From Underneath The Truck

I have a 2004 f250 with a 5.4l and it won't start. I went to leave the store and went to start it and the truck started when I turned the ignition on not when I engaged the starter so I drove home anyway but there was what sounded like a spraying noise coming from underneath the truck all the way home the truck did die once on the way home but started right back up without me doing anything. Got home shut the truck off now it won't crank or anything all my lights and everything come on like normal just won't crank. What the problem is?

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