Ford 7.3L Power Stroke (1999-2003) :: Truck Died While Driving Almost Like Ran Out Of Fuel
I have a 2001 F350 7.3l diesel.
My truck died the other day while driving almost like he ran out of fuel. Well he had fuel so I checked the oil and it was dry. There was an ugly puddle between the intakes and a whole lot on the ground leaking out. Also the puddle looked blueish.
Put in more oil and got him home but I can't find the leak. The only thing I've noticed is that the intercooler on the cold side came off slightly. A year ago I had to go mess with the UCVH and when I put it back together I had lost a dang intercooler duct clamp and replaced it with a sturdy ring clamp. Well it wasn't sturdy enough.
How much would this leak if it came off for a little while and how serious of a problem would I have as a result? I don't have any check engine light and as long as he has oil he runs fine.
Since I have reconnected the intercooler and idle tested the truck I can't reproduce the leak. I don't believe that a huge amount of oil is running through that intercooler because the turbo is lubricated through another system I have read. So what gives?
Also I am getting weird dip stick reading. For a little while when I ran the truck today he was showing WAY over full on the dip and then down again a little bit below the operating range line. Also there are a lot of air bubbles on the dip stick when it comes up. Way more than I am used to seeing.
Also, I really like the idea of cleaning my engine off really good. It's a frigging mess now. What precautions can I take to clean it up good without making a huge mess. Can I just go the car wash that has a degreaser hose and drain and just spray it down like nothing or is it sensitive and finnicky when wet? Cleaning between the intakes seems almost impossible without getting the whole turbo system out of the way. Should I be thinking about that?
Ford F-150 - 1997-2003 :: Missing / Died On The Side Of Road And Have No Spark?
I recently purchased a 1997 F150 4.2 Liter. On the way home it started missing. Within the next few days it died on the side of the road. After towing home I found no spark. A few days later I t started but only for a few minuites and died. No spark, coil pack is new so I replaced the CKP and it started up. Drove it about 1/2 Mile and died again, No spark again. Not getting power to coil pack when I am turning it over. So in short, new coil pack and CKP sensor and no spark. If it sits for a few days it may start or it may not. But if it does it only runs for a short period and then no spark again.
View 3 RepliesFord F-150 - 1997-2003 :: 2002 - Crank But No Start Or Spark
I have a 2002 F150 5.4L (VIN-L) that has been sitting in the driveway since February. I have been a mechanic for 30 years for large commercial trucks, and my own truck has me stumped. I'm sure I've forgotten something but I'll try to list everything I have tried so far. It started with crank no start, no check engine light, checked for trouble codes got a trouble code for the CHT(cylinder head temperature) sensor.
- Replaced the CHT sensor. Cleared codes.
- Dash lights up fine, shows mileage, and anti-theft is not flashing while cranking.
- Fuel Pump does not seem make any sounds. Hit the tank with a hammer. Nothing.
- A little fuel comes out of the schrader valve on the fuel rail when I push on it. I have not checked it with a pressure gauge.
- Attempted to start with ether, nothing, so I'm assuming no spark.
- Fuel pump inertia switch isn't triggered.
- Checked several ground connections to the frame and checked ground connections in the PCM harness. All have less than 5 ohm resistance.
- Unplugged and plugged back in cam shaft sensor.
- Checked voltage on the TPS(throttle position sensor) I'm unsure about the results, if the TPS was bad wouldn't it just idle funny and/or stall?
Fuel Pump and PCM relays in the underhood fuse block appear to be good. All other fuses and relays appear to be good. I have been swapping the relays with one I think is good, although. Searched all over for additional relays, and found 3 inside the cab behind the passenger air-bag. Can't seem to find anything in the Haynes/Chilton manual that lists what they do. They are about half the size of the fuel pump relay.
Manually grounded the fuel pump relay, relay clicks but I don't hear a buzz from the fuel pump. Id like to run 12V to the fuel pump directly to see if that's my issue, but I'm not sure where to connect it without frying something important.
I bought the alldata.com DIY guide for my truck and it hasn't worked much. I have read extensively about others with similar problems and I just don't know what to do next. My main question here is, if the fuel pump is bad, would that stop the spark plugs from working? I'd rather not replace the fuel pump without being absolutely sure.
Ford 7.3L Power Stroke (1999-2003) :: Truck Died Like It Was Out Of Fuel
Jumped in the 1999 cc dually 7.3 6 spd superduty.
Just rebuilt the rear locker ( FYI if you use new clutches Do NOT add clutches, it is TOO tight now) and rest of rear end.
Full of fuel, drove it half the day only minor issues. Cruise, Horn, 4x4, suddenly would not work, but it was running and driving like it always has.
Around lunch while at 55 mph it shuttered hard like it had stalled for a second. I stopped and checked the oil. It was just above the add but I topped it off and went one. The further I went the more it happened.
So I decided to head back to shop and switch it with the car i had left there. It finally died like it was out of fuel.
next day I take 5 gallons of fuel and put in it ( maybe the gauge is acting up like the horn, cruise and 4x4?), it brings it from 3/4 plus to full mark, so gauge is working accurate. I also keep a fuel log that says i went 100 miles since last fill up.
Get in, it fires right up. I leave it sit and idle while i park the car. About 5 minutes and it dies. It will start run a few seconds and die again. The more I try it the shorter time it runs.
Finally does not want it start at all. I read about disconnecting plug on inside left front of valve cover , that had not effect. Crawled under, and frame mounted fuel pump is running.
Ford F-150 - 1997-2003 :: Truck Died / Won't Even Try To Start
First of it's a 2003 with the 4.6. I replaced a bad alternator a couple months ago and all was fine. On the way home today the radio volume went quiet and all the dash gauges were dead. Truck died and wouldn't even try to start, no starter clicking or anything. A couple times the gauges did the "sweep" but still no start, not even a starter click. Barely even operated the hazard lights. Towed it home and hooked up the jumper cables to my 7.3 Excursion. Truck started right up and I left if hooked up for a couple minutes hoping to get enough charge in the battery to get it in the garage.
Unhooked the jumper cables, got in the truck and noticed the voltage gauge was reading nothing, tried to move it and it died. Hooked the jumper cables back up and let the Excursion charge it for about 5 minutes. Started, drove it to the garage (100ft) and backed it in. Noticed the voltage gauge was where it should be. Turned it off and back to run (didn't start) and the voltage gauge was reading good and it started right up.
Now, it doesn't appear that the battery or alternator is bad. Is there something else I should be looking at? I can take the alternator off and have it checked but don't want to go through the work if not needed to chase a ghost. Advance auto Tough One alternator BTW.
Ford F-150 - 1997-2003 :: Truck Suddenly Shut Down And Now No Spark
1997 F150 4x4 4.6. Truck was running fine ...suddenly shut down & now no spark, no fuel pump run, no start
1. Shot ether -no start
2. pulled plug - no spark
3. Checked crank sensor - reading .5 - .6
4. Checked fuel inertia switch - seems good
5. Switched fuel relays - no change
Thinking ECM/PCM. Also.. ?? will the "no spark" condition create a "no fuel pump run" condition ? or visa versa? I'm not positive about the reading from the crank sensor... it stays solid at .5... should it move up & down or remain constant ?
Ford F-150 - 1997-2003 :: 2001 Truck Died On Freeway
I have a F150 2001 6cyl. Other day was doing 75 on freeway and lost all power. I replaced fuel filter, and pump is humming good (was replaced 4 years ago) checked the Inertia Switch and checked all relays, but truck still wont fire. I checked spark first and that's good.
View 2 RepliesFord F-150 - 1997-2003 :: 2000 Truck Stumbled For A Minute Then Died
My 2000 f150 with a 4.6 and just about 200,000 miles stumbled for a minute then died, no engine light came on. It wanted to restart and almost did a couple time's but no go. which leads me to believe it has spark. after about a 30min cool down it started and ran fine like nothing ever happened. Got me home. then the next day same thing died and started after it cooled. Has done this a few time's.
I had put a cheap O'riely fuel pump in it a couple years ago. but i hear if you run your gas tank low on gas a lot (which I do) the pump can get hot and you can toast it. Does the fuel pump is the issue or could i have another problem. And BTW in the past year I have cleaned the EGR port's on the throttle body, put a new egr valve, and fuel filter. And i checked the fuel pressure to had 40...
Ford F-150 - 1997-2003 :: 1999 Truck Rumble And Died When Trying To Start
I came home from work truck was running decent got up in the morning to start it up. Tried to start up was real rumbly and died got the same twice then went to just cranking over not getting anything else tried spraying some starter fluid in air and it would try so assuming its firing abd possibly gas related ...
View 4 RepliesFord F-150 - 1997-2003 :: Truck Won't Start After Blown Spark Plug Repair
Last weekend my number 4 spark plug blew out while on the highway. The truck stayed on long enough for me to get off the highway and pull over before it died. I towed the truck home. Last night I repaired it with a helicoil and replace the spark plug and coil. Now the truck cranks but won't start. I noticed that my theft light flashes fast and doesn't stop after a few seconds or during cranking. I still haven't tested relays or fuses because it was late after the repair. I will be checking those tonight.
I will be reading and taking suggestions and posting my results tonight while I'm working on the truck. I will be checking the fuel pump and PCM relay tonight. I will also try 2 different keys and checking the Inertia switch on the fuel pump to see if that tripped. The truck is a 2001 F-150 Lariat Supercrew with 150k miles on it. 5.4 liter engine.
Ford 6.0L Power Stroke Diesel :: 2003 F250 Truck Just Died While Driving
I am working on an 2003 F-250 6.0l. The truck just died while driving. No restart. Plugged in my scan tool and I am not getting any High pressure oil. Is there anything other than the Hpop I should be looking at. I know it is a big job to replace the hpop so I don't want to overlook something simple.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Lost Fuel Pressure Going Down The Highway And Truck Died
Last night when i left work I noticed my fuel pressure was running about 77 psi, it normally runs about 68psi. today I took my daughter to practice and it was around 83psi, on the way home it was up to 95psi, so I parked it and took another truck to work.
About a week and a half ago I lost fuel pressure going down the highway and the truck died, finally decided my pick-up foot must have come off and had my sister in law bring me some diesel and it has drove fine ever since. (it was right at a quarter tank).
I have the FRX from riffraff and am thinking some pieces of that foot have got into the fuel bowl and plugging up the return. Things to check? Could it be a problem with the fuel gauge or wiring, and how to test them. It is an autometer gauge from riffraff.
It will probably be a few weeks before I can do much more than clean out the fuel bowl. I don't have anywhere inside to work on it and it's been rain/sleet/freezing rain/snow for the last 10 days. I have most of the stuff to do the hutch mod and its next on the list but was hoping to put it off till spring.
Ford 7.3L Power Stroke (1999-2003) :: CEL On - Long Crank / Truck Starts Losing Power And Eventually Died
On the way to work, the truck seemed to have a miss at idle and the CE light came on. Long crank to start leaving work, and truck starts losing power and eventually died. No smoke while it was losing power. Towed it home and checked the fuel pump and lines for blockage and found nothing.
2003 7.3 F-250 430K miles
strong cranking but no start no smoke out exhaust
Oil changed recently
IPR changed
Both UVCH gaskets and pigtails have been repaired.
ICP sensor and harness changed, also disconnected no change in cranking.
fuel filter changed today (no oil in bowl)
3/4 tank of fuel
dash gauge for lpop goes up to normal range during cranking and oil light turns off.
WTS light comes on and turns off as normal
tach gauge moves up between 100-200 during cranking
fuel pump turns on and pressurizes system like normal and turns off.
Ordered AE for the truck, and it directed me to the passenger side bank high open. Fixed the harness on that side and still nothing.
Sent off the IDM and it passed with flying colors
So now i'm leaning towards the HPOP, but would hate to fork over the cash for it and still not get anywhere. I'm going to take the valve covers back off and check the discharge ports for the injectors tomorrow.
Ford F-150 - 1997-2003 :: Truck Will Turn Over But Won't Crank
If I turn on my ignition switch and my gauges go to where they're supposed to be, the truck will crank. If I turn switch and , lets say gas needle for example, the needle goes to full then drops back to empty, the engine will turn over but will not crank.
View 2 RepliesFord F-150 - 1997-2003 :: 2001 - Truck Started Jumping Real Bad And Almost Died / Oil On Sparkplugs
2001 F150, about 3 weeks ago I drove through standing water that was probably about 2 feet deep, as soon as I did that the truck started jumping real bad and almost died. I drove it around for a little while and it started to run better. After that it started to feel like it was misfiring badly. Between 40 -50 mph on the highway just giving it gas a little the jumping was pretty bad.
I decided to change out the plugs, thought maybe water got onto them and this was causing the issue, this was my first time changing the plugs in the truck and it was not nearly as bad as it could have been! I was able to do all of the plugs except number 7. The fuel injection line is right on top of that plug and I did not want to remove it!
After changing the 7 plugs the truck is running better now, I have not yet felt the jumping that was happening, my problem is that on the 4 plugs on the passenger side all 4 looked to be covered in oil. My question is does this mean my head gasket is blown and how long do I have before I am going to have to put alot of money into this truck to fix this issue?
Ford F-150 - 1997-2003 :: 1999 V8 Will Not Start / Truck Started Idling Very Rough And Died
1999 Ford F-150 V8 5.4L... The other day I was attempting to fix my 4wd. I discovered that the vacuum tube by the 4wd solenoid had become disconnected. I reconnected it and in an effort to see if my fix was successful, I drove my truck up one of the canyons nearby. I got to an area full of loose rock and popped my truck into 4wd. As soon as I began to drive, the truck started idling very rough and died. I attempted to restart it for the next few minutes unsuccessfully. I got it started once and it continued to idle rough for a few seconds and died. I have not been able to start it since. It turns over but will not crank. It is not throwing any error codes. What I have checked so far:
Spark plugs are working.
When turning the ignition into the ON position, I am able to hear the fuel pump working.
I have not seen any cracks in the vacuum hose.
All the fuses are still okay.
What the culprit may be?
Ford F-150 - 1997-2003 :: Fuel In Spark Plug Holes / Gas Smell
I was checking my COPs and the first one I pulled out of my 2002 f150 5.4l had a clearish liquid on the coil boot. I looked down in the spark plug hole and it was filled almost to the top of the spark plug itself. I smelled it and it smelled like gas. Why this would happen and what should be done to fix it?
View 3 RepliesFord F-150 - 1997-2003 :: 2001 - Truck Won't Crank Up At All Or Fire
I have a 2001 f150, 5.4triton, 4x4 supercrew. I'm having trouble getting the truck started. About a month ago is when I first started having trouble with it, and it's happened more frequently until now it just won't crank up at all. The engine is turning over, but it it just won't fire. When it starts, it runs and drives fine, no cut off or rough idles. I replaced the cam sensor today (figured it'd be worth a shot for 20 bucks) but that wasn't it.
View 2 RepliesFord F-150 - 1997-2003 :: Truck Won't Crank Or Start After Warmed Up
I have a 97 f150 with a 4.9..... I drove it less than a half a mile and shut it off. when I got back in it to start it up it wouldn't do anything like the battery was dead but all the electrical worked but it would not turn over. after about 4 hours when I returned, it started just fine. drove it straight home and shut it off and immediately tried to start it again and had the same issue. What the culprit may be ?
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