Ford 7.3L Power Stroke (1999-2003) :: Fuel Sending Unit Connectors

I recently dropped my tank and one of the connector clips broke taking it off. How can I find anther connector or clip, I have looked at the ford dealer, napa and oriellys with not luck. It seems as if they don't exist. The ford dealer wants me to buy a new fuel line. Also I did something that now I know is not good but I cut the connector out to take to the parts stores and they said that it can not be put back together. Is this true?

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Ford 7.3L Power Stroke (1999-2003) :: Check Fuel Sending Unit Connection

So I did the hutch mod several months ago and all was fine.. Couple days ago I went to fill up, cheap diesel, for upcoming trip.

Fuel gauge was working and showing just less than 1/2 tank. Went to Walmart with gift card and started pumping. Got to talking with duramax owner and noticed fuel was finished. did not pop off like the level was high in fill tube just can to end of money..

SO I get in, turn on key to get mileage to mark down miles, gallon, amount etc and noticed the fuel gauge look like it wanted to go up and then it drops to "E" and the fuel light comes on..

Yesterday I drop spare and check sending unit connection which was OK so must be issue with sending unit. ?? So I might need to take camper shell off, fiberglass, and lift bed.. too much fuel in tank and not going to be driving it enough to get down. What size are the bolts holding bed to frame and how do I need do this??

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Ford Super Duty (1999-2016) :: 2003 F250 - Fuel Sending Unit - Gauge Drop Dead Below E?

I've got a 2003 F250, SD, 5.4L Triton that I've owned since new. It has 205,000 kms on it and has run flawlessly since owning it.

Yesterday I went to use the truck after it sitting for about 2 weeks, which isn't uncommon for this time of year as I'm in the landscaping business. It never sits long, though as I make a point of using all the trucks, periodically, just to "blow the stink off" as my Dad would say.

Anyway, when I fired it up the gauge was drop-dead below "E" so I go to fill it up and it takes in fuel and it won't take a drop more. I got under the truck and knocked on the tank in various spots and the tank seems almost plum full.

When I power the truck off and back on, all the gauges come to life and settle on their appropriate readings, except for the fuel gauge. It powers up to full and then drops to below "E" as though I had turned the truck off again.

My question is, am I reasonably safe to assume my sending unit has bitten the dust? I figured that since the gauge comes to life upon startup and then drops to "E" after the rest of the gauges initialize, the fuel gauge itself probably isn't the problem?

Is there a chance that as I drive it over the next few days, and the tank empties, maybe the "sloshing" of fuel might dislodge a stuck part?

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Ford Super Duty (1999-2016) :: 2008 F350 - Trans Temp Sending Unit Replacement?

The trans temp guage on my '08 F-350. V-10 started acting erratically, and the wrench icon popped up on the display. i crawled under the truck to look for the sending unit and it's lead. i assume that i found the lead. it is encased in a corrugated sleeve, and appears to be a vaccuum type tube and boot connector? the boot still had a small round gray cap plugged into it. it appears that the cap was never glued (go figure) upon assembly. i have tried to reach up on top of the trans to find the sending unit to figure out the best angle of attack. i can barely touch it with the tip of my finger. going with mechanical guages is out of the question at the moment, so i'm wondering can it be driven any distance this way, AND any schmooze tricks developed to get at the sucker without dropping the cross member or exhaust????

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Ford 7.3L Power Stroke (1999-2003) :: 2000 E450 - Low Voltage On Gauge With Good Battery - No Start Condition

2000 Ford 7.3 E450 120,000 miles...

I have changed the CPS twice
I have checked the resistance of the injectors at the IDM connector with a volt meter and the harness reports back good.
The truck will run with ether for a few seconds
I have changed the fuel filter.
The fuel bowl fills quickly
I have unplugged the ICP.
The truck is showing low voltage on the gauge with a good battery. Around 10v
I have connected my 200amp car starter and I never see over 10v. I plan to check the grounds, but I am at a loss.

Everything is difficult because this is a van body so space is limited. I have also plugged in the block heater for an hour and that hasn't made any difference. Where can I get the best price on an AE scanner.

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Ford - Windstar :: 2000 - Temp Sensors Or Sending Unit?

My question is about a 2000 ford windstar with 3.8 engine. Does this vehicle have a coolant temp sensor and sending unit or just a sensor?

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Ford 6.7L Power Stroke Diesel :: DEF Tank Removal And Sending Unit Replacement

I figured I would try my hand at making a video because I find them useful.. Anyway, if you plan on dropping the DEF tank and /or replacing the heater/sending unit.

2011 -2014 Ford DEF tank removal / sending unit replacement - YouTube

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Ford 6.0L Power Stroke Diesel :: Oil Pressure Switch (Sending Unit) Location On E350

Will the oil pressure switch (sending unit) on my E series van be in the same location as on an F series truck even though the van's oil filter is under the engine instead of on top? I'm referring to the single wire sender for the dash gauge.

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Accent MC (2006-11) :: Gauge Not Working After Changing Out The Fuel Sending Unit

I just changed out the fuel sending unit in my 08 Accent and now the gauge doesn't work. Everything appears to be plugged in.

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Ford - Explorer :: 1993 - Fuel Gauge Misreading - Fuel Sending Unit Replacement?

I have finally gotten my 93 Explorer back on the road. Now I have a few things that I am trying to get fixed.

The first things that I need to get repaired is my Fuel Sending Unit replaced. How hard is this and what kind of pitfalls am I looking at.

The problem that I am having is that my fuel gauge is never right. The other day I ran out of gas, but the gauge said full. Go firgure.

Anyway I have been told that the problem is my sending unit in the fuel tank. So is there any advise on this repair.

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Ford :: 1999 E-150 4.2L - Lost Oil Pressure Sending Unit

The oil pressure gauge is dancing on my 4.2L '99 Ford E-150 (V-6) and at times the oil light comes on but there's no rattling or other signs of oil deficiency in the engine. I'm pretty sure it's a problem with the sending unit and did an oil change today but for the life of me couldn't find where it's located. I looked all around the filter when I replaced it but to no avail. The Haynes manual and internet pics I find are not recognizable parts in them to reference. I can't tell if they're looking under the car, on top, driver's side etc.

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Ford 7.3L Power Stroke (1999-2003) :: Won't Turn Over Voltage Above 12v

Batteries are a year old. Drove to work. Now won't turn over even with a diesel truck jumping. Voltage above 12 and slowly drops when cranking.

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Ford 7.3L Power Stroke (1999-2003) :: No Power / Zero Voltage To Fuel Pump

2003 F-350 - 7.3. With the key in the on position there is zero voltage to the fuel pump. Fuel pump fuse is good. I traced the red with black tracer wire from the pump up through the firewall and to the safety inertia switch. The switch has continuity so it's OK. Then from the safety switch I traced the green with yellow tracer wire to a fuse block plug connector. Then I checked continuity from that connector out to the #40 fuel pump fuse and it's open.

So I then i checked from the fuel pump fuse to all the back connections on the back of the fuse block and there was no continuity to any of them. So I removed the back cover off the fuse block to expose any issues. I found two board mounted relays. Now, from the fuse I get continuity to one of the relay connections. So did Ford hide the fuel pump relay and make it non replaceable? Also if this is the pump relay then what circuit energizes it? I need to make sure before I replace the fuse block.

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Ford 7.3L Power Stroke (1999-2003) :: Coolant Temp Higher Than Oil Temp Under Load

Coolant temps getting much higher than oil temps under load. Is there any problem that could cause this other than a bad temperature sensor? Reading temps with an Edge CTS 2 monitor. Think I'm going to hook up a mechanical gauge in the morning and see what it shows.

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Ford 7.3L Power Stroke (1999-2003) :: Battery And GPR Voltage Dropping?

I do run a small battery maintainer during the winter months plugged into a three way with the block heater. Alright after sitting out side for approx 9-10 hrs in 22 degree weather I did these checks. Battery voltages at 12.55V and 12.6V on batteries.

Voltage coming into for was also 12.5V. When glow plugs activated I am getting 11V on the other side of the gpr. After cycling glow plugs battery voltages drop to 9.6V during cranking and as soon as she starts back to 12.5V.

Do these numbers sounds right? In my opinion isn't the drop to 9.6V during cranking a little low or is that the normal?

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent Electrical Voltage Readings?

My Volt gauge on the dash has started reading around 10V with the key on waiting on the GP's. Batteries read +/- 12.6V with a DVM in a static state, no key.

But, quickly as best as I could see the reading on the DS battery drop to around 10V with the key on, GP's cycling. Cranking drops down around 8Vish.

After starting the reading on the DS battery is back up to 10V. This lasts anywhere from 30 seconds to a few min. Then it jumps up to the expected 14.6V reading.

I cleaned up the battery terminals and clamps while doing my turbo,and all the connections are tight.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Battery Light Comes On / Voltage Does Not Drop

Bit of a confusing one as of late. Doesn't happen every time I drive, maybe 50% of the time. When I start the truck up, torque pro reads voltage at 13.9-14.1 consistent. After 30 minutes it usually drops to around 13.7/13.8. Sometimes, battery light comes on, voltage doesn't drop. I can drive the truck, park it, turn it off, restart, no side effects.

I notice if I stop, turn off the truck, and restart it, torq pro will begin to read a voltage of 12.8.13.0. Sometimes it won't budge for an hour, sometimes it climbs right back up to 13.8, sometimes the battery light goes off, sometimes it stays on.

Alternator was replaced a month ago, both batteries replaced a week ago, all terminals cleaned and secured at the time of replacement. Truck behaves perfectly normal, I'm almost at the point of putting a piece of tape over the light and ignoring it, but was curious before I go that route.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - No Voltage At Plug When Brake Pedal Pressed?

Installed Tekonsha P3 on my 2000 F350 I used the recommend pig tail easy hookup when I press brake pedal no voltage at plug but when I move the manual lever I get voltage. I believe the stop light switch activates it. The fuses all check out. I did have a Banks engine brake installed by their people I don't know if makes a difference

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Removal As A Unit

I have a 99 SD 7.3 with 210K miles. It has the OE water pump, clutch and fan. I am replacing every thing from pump to fan including pulley, thermostat and sensor. The question is can every thing be removed as a unit? I don't see why not but never did one that way.

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