Ford 7.3L Power Stroke (1999-2003) :: White / Blue Smoke When Started Cold And Surging

Recently since the weather has been cold. between 0-30 degrees or so. My 2002 7.3 with 161k on it is smoking a decent amount i think. far more than i ever remember it smoking thats for sure! anyways its a combination of blue and white smoke and it doesnt last long when the truck starts maybe 1 minute and the smoke stops.

But I also notice when i rev the truck maybe around 1200 rpms the engine shakes very bad. so i was thinking maybe a glow plug went bad making the engine seem like its missing. but even when its warm i rev it up to 1200 and i still feel the engine shake slightly. Maybe im just being picky when its warm? I need to test the glow plugs and go from there but i want opinions about that issue. the truck sits for 4 hour periods and every time i start it i have smoke. I will pay attention tomorrow morning if it smokes after being plugged in all night and post my findings.

My other issue and this typically happens when its below 20. sometimes i will go to accelerate after coming to a complete stop and the truck kinda has a very weak rev to it then just takes off like the tps took a break on me. sometimes i have had it jerk the truck when the throttle catches and other times it creeps at first then takes off like a boost of power.

lastly and this little issue happens most noticeable at 35 mph. i feel a surging im thinking this is related to the tps but i put the truck on cruise control and i still feel the surging. maybe this ties into my second issue? bad TC? ive plugged in my scanner and the only thing jumping out at me is the icp hunts about 100 psi or more at idle. i plan on doing a WOT test on the HPOP, ICP and IPR tomorrow and see if maybe this is just a weak hpop causing my issues.

Repairs i have done:

new 8th injector and all new injector seals about 25k miles ago.
new ipr
new icp
have CCV mod done and 4 inch turbo back exhaust
new map sensor
cleaned out the EBP sensor and tube but that was probably 40 or 50k ago now.
gray cps and i cant remember when i put that on.
gutted the EBPV
bellowed up pipes
no tunes the truck is factory as far as that goes.

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Ford 7.3L Power Stroke (1999-2003) :: Noticeable Miss And Lots Of White Smoke When Starting

1999 7.3 misses when starting it cold (first start of the day even when outside temps were around 20 deg C ). It has a noticeable miss and lots of white smoke. After warming up it runs perfect. I changed the GPR and tested all glow plugs, 3 bad and one weak one all replaced. Now that it is cold out it still misses when first started, even if left plugged in.

It will start and run for approx 3 seconds perfectly smooth then it starts to miss and idle speed slows down. on one occasion I went to start it after sitting 10 plus hours plugged in and it started then missed and slowly died. Would not re start, It was firing and smoking but not enough to get going again. Went back the next day and it started and ran fine for a few weeks. Did the same thing to me yesterday, started and then petered out and died and this time it will not re start after 2 days of trying on a couple occasions. I changed out the CPS with no luck.

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Ford 6.0L Power Stroke Diesel :: 2004 - Rough Idle - Blue / White Smoke?

2004 f250 6.0, 173k miles. I just had the head studs done and a new head due to a crack in one head, I got it back 3 days ago and she was running great. I towed my landscape trailer yesterday full of mulch and only went about 5 miles with the load, after the job driving to another one I noticed it sounded like it was missing at idle with a small amount of white smoke. Drove it home let it sit overnight, started it up this morning and a cloud of white/ blue smoke and a horrible rough idle. Smoke does not stop.

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Ford Excursion :: 2003 - Rough Idle - Puff Of White Smoke On Cold Startup - Slight Exhaust Leak

I've been chasing a problem all summer. Began with crappy batteries dying intermittently. I replaced the batteries, FICM, finally cleaned EGR valve and replaced ICP with pigtail. The problem is still persistent. Basically a rough idle, puff of whit smoke on cold startup, rough running at around 1500 rpms( driving at 50 mph). The ICP was soaked in oil so i was confident replacing it would finally cure my issues. It actually got worse with the rough idle turning to a surging idle and quite rumbly at 50 mph speed. I guess its time to look to injector issues but i thought id check if after replacing icp/ cleaning egr. I also have a slight exhaust leak at turbo out that i can see. The clamp is not seated properly. This after turbo connection to exhaust.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - White Exhaust Smoke When Letting Off Throttle

2001 SD F-250 SuperCrew 4WD, 7.3L (completely stock), 114K miles, automatic

We took Dad's SD for a 600-mile trip yesterday and today. The oil had 2000 miles on it, and we checked it before we left. The oil level was half-way down the hatch-mark, so we had added a little over a quart of oil to top it off, and I think that we may have added a little too much. Last night, when we got to the hotel and got out of the truck while it idled, a lot of white smoke that smelled like burning oil (like when you spill oil on an exhaust manifold) was fogging out of the exhaust.

It did this for a minute or two, then cleared up. All day today, on the way home (300 miles), about every time that I let off of the throttle either going down the interstate or stopping at a red light or stop sign, white smoke would pour out of the exhaust briefly, then stop when accelerating or in the throttle going down the road. What is causing this? Would too much oil (a little over a quart too full) make it smoke like this? The truck runs strong, starts and idles good, and no 'check engine' lights came on the dash.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F450 - SES Light Came On Followed By Loss Of Power Under Load And White Smoke From Exhaust

I have a 2001 F450 7.3 chassis cab with just over 100k. I have a new problem... So far on two different occasions the service engine came on followed by a loss of power under a load and white smoke from the exhaust. Took it to the shop the first time, they determined it to be a dirty air filter, which seemed odd since it just happened all of a sudden. They changed air & fuel filter, problem gone- for two weeks..

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Ford 7.3L Power Stroke (1999-2003) :: White Smoke At Idle When Warm

I have a Tymar intake, magnaflow exhaust, a DP Tuner and I have Rosewood Diesel injectors.

I had a bad oil leak recently and it seemed to be coming from the turbo area so I changed all the o rings back there and deleted the EBPV system (I cut out the butterfly and welded the holes shut, cut the part of the pedestal that held the actuator because it looked like it was leaking and welded the oil holes in the pedestal that fed it. I left the actual EBPV sender in the pedestal and kept it connected to the harness)

After all that was done I checked the oil and it was low but still on the dipstick so I drove it to the local parts place to get some more oil, about 2 miles, because I wanted to check for leaks. It was not happy, ICP low code came up it was sputtering and jerking when stopped at a light. I got to the store and parked it, it took about 3 litres of oil and seemed to run pretty good after that.

But on the way home I noticed a bunch of white smoke, I figured maybe an injector was stuck. I started it a little later and no white smoke in the driveway so I thought maybe it had gotten lubed enough and had sorted itself out. That was a few days ago.

Today I started it and let it idle in the driveway for about 15 mins and no white smoke, I wanted to get it up to speed a little so I took it to do an errand that was about 10 miles away, lots of lights and a bit of highway. It would run fine while going at speed but as I would slow down for a light the ICP would go down to around 600psi and the white smoke would start, as sitting idling a huge cloud of white smoke would form (yes, I was that guy), once I could take off and get it running a bit harder it would go away again.

I am assuming that I have a stuck injector (or cracked), I have no oil in my degas bottle and it doesn't look like it is fuller than before. Seems like I may have used more fuel than I should have, but pretty hard to tell just from the fuel gauge.

I have tried a buzz test and they all sound the same, tried a Compression Contribution test, no codes from that.

How can I locate a stuck injector? If that's what it is?

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Ford 7.3L Power Stroke (1999-2003) :: White Smoke / Rough Idle And Missing

I have a 2001 7.3 that almost has everything practically brand new... new hpop, water pump, uvch, gpr, glow plugs, icp sensor, ipr sensor, cps and new turbo pedestal that was leaking oil, well now my truck has a cold start to where it has to be plugged in to start and when it finally does it smokes white pretty bad, misses and sounds like it's jumping around under the hood up until it warms up and revs fine with less white smoke but still a miss!!

Compression on test has been done, and good, fuel pressure is good, but the buzz test when cold shows 123457 muffled and quite and when the truck is warm only 3 and 4 are still muffled and quite? Injectors sticking?? Or just need New injectors!

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Ford 7.3L Power Stroke (1999-2003) :: Missing At Idle - Power Loss At 50 MPH - White Smoke From Tailpipe

My 02 excursion is missing at idle and jars the whole truck around going approx 50mph feels like good amount of power loss but still pushing 30psi boost, just got autoenginuity all injectors buzz fine on the test, contribution test show balance fault in cylinders 1&8, should I look for o-rings to be bad, uvch, cups cracked or what ----- turbo fine, hpop great condition, new IPR, new fuel pump and hutch mod, about. 250k miles on truck nothing else major showed up on ae.

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Ford 6.0L Power Stroke Diesel :: Loud Idle Knock / White Smoke Coming Out Of The Exhaust

I noticed a rough idle after driving an hour with a 6000 lb trailer and stopped at an offramp. Had no performance issues to that point in an hour drive. Then I noticed a good amount of white smoke coming out of the exhaust. The idle felt just like when I had a contribution/balance code on #5 a year ago, and a new injector fixed that. Before long (10-20 minutes later) the idle got real loud, like a big knock/loud tick every revolution.

I had a bunch of stored codes, so I reset them and later found a P0281 - Cylinder 7 contribution/Balance and P0404 - EGR control circuit range/performance were the 2 that came back. I drove it 2 more hours to get home. It ran well under load, but coasting or stopped gave the loud knock, and stopped and idling was a rough, inconsistent idle. It even stalled on me 3 times when braking for a red light (auto trans). There was a lot of white smoke all the time, plus a little dark smoke on acceleration.

What would you recommend for troubleshooting steps? I could put a new injector in #7 and clean the EGR valve, but want to have a good idea that will fix it first. Is there a good chance I have a messed up piston in #7 now?

Codes I cleared:

P0148 Fuel delivery error
P0234 turbo overboost (i know i need to pull and clean the turbo anyway, unrelated to today's issue)
P0281 Cylinder 7 contribution/Balance
P0404 EGR control circuit range/performance
P0670 Glow plug (I had the module unplugged a while ago)
P0683 Glow plug (I had the module unplugged a while ago)

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Ford F-150 - 1997-2003 :: Slight Blue Smoke At Idle When Revved Up

97 f150 4.2 ... Got a pickup awhile back and was smoking excessive mostly blue. Pulled the motor and had exhaust valve with hole in it and intake valve not seating on separate cylinders. All new gaskets and put back in truck. Deleted catalytic since they were both destroyed and cleaned muffler as best I could. Now it smokes but mostly white when revved up and maybe slight blue at idle. It's not using coolant or oil but went through five gallons of gas in short time.

Tests I have done : Checked fuel pressure and holds 38 psi all day. Tested maf o2 sensors, one is bad and tested vacuum and compression all good. It seems to be over fueling to the extreme. idles a little rough and will backfire on occasion. No check engine light but had all the o2 sensor issue codes. I'm leaning toward bad PCM... Would that cause the smoke rough idle and super rich condition??

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Ford 6.0L Power Stroke Diesel :: White And Blue Smoke When Spooling Up In 1st / 2nd And 3rd Gear

Replaced stock turbo on my 04 f350 zf6 with a newer stock turbo from an 05 6.0 excursion with a wicked wheel. Truck never smoked before ever for any reason. Now with the new turbo the truck puffs out white and blue smoke when turbo is spooling up in 1st 2nd and 3rd gear but once turbo is spoiled up no smoke at all. 4th and 5th no smoke at all. What could be my issue? Truck runs great no sputtering or missing or anything. I rebuilt injectors about two months ago so those are good.

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Ford 7.3L Power Stroke (1999-2003) :: F250 Missing And Smoking A Lot / Light Blue Almost White

Just picked up a 99 F250 7.3 Stroker, it had sat for two years in a warehouse, the truck had just had reman injectors put in right before it was parked. We fired it up, and it was missing, and smoking a lot (light blue, almost white) I checked the oil filler cap, and no water on it, after it ran for a while, it stopped. Shut it down, went and got my trailer ready to load the truck, fired it up, and no smoke to speak of, by the time I got it to my trailer, still no smoke.

I revved it against the governor a few times, hoping to clear the miss (figured may have been trash, or a sticky injector from sitting so long) It is turned up pretty good, as it came with a Superchip Super Tuner. It seems to hit on all eight above 2500 RPM or so. Brought it home, and took it out on the road, it seems to only miss under 2500 RPM or so. I took of from a dead stop, then got on it hard at about 15 to 20 MPH, it took of nice, then all of a sudden, the tach started climbing like the trans was slipping, looked in the mirror, and the tires were smoking, guess they broke loose when the boost came in!

I let it idle and warm up for a good half hour and noticed a lot of pure white smoke coming from the exhaust, went back to it and it was steam, I took the oil filler cap off, and there was a lot of steam coming out of there, pulled the dipstick, more steam, I then noticed the degas bottle was low, I topped it off, and got in the truck, and revved it a few times, then held it at 2500 RPM for about a minute, It started blowing water out from under the degas bottle cap. I called the guy I got it from, and he did NOT put new injector sleeves in when he did the injectors, I don't see any oil in the water, but there is water getting on the oil filler cap now! Does it sound like a head gasket, or an injector sleeve?

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Ford 7.3L Power Stroke (1999-2003) :: Excessive Blue Smoke Under Load?

Ok, I have owned my truck for almost a year and it has 151,000 miles. I have noticed on a few occasions puffs of blue smoke and especially at night in the headlights behind me I notice a lot of smoke when I'm getting into the throttle hard. Under normal driving conditions I don't usually see anything.

Today I noticed it when I was backing my camper(8000lbs) up a small hill onto the side of my garage. It was puffing blue pretty good going up the hill while it was under load.

I have no check engine light on, the truck seems to be running fine. My oil consumption is about 2 quarts every 3-4000 miles. I tried the blow by test with the oil cap but besides some smoke out the filler neck no problems... I don't know very much about diesels so for me to try and trouble shoot this is a problem.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 Started Blowing Blue Smoke

01 7.3 247k.

Yesterday went to get on the freeway I looked back and saw a cloud of what looked like blue smoke. I'm in northern Utah and it's cold but the truck runs fine, I haven't noticed any change in performance. Turbo still builds boost. I pulled the fuel filter cap last night to check fuel color and it was clean.

I do have the CCV mod done. I also pulled to IC Pipe off the turbo and there was a little oil in there but not much, should there be any at all with the CCV mod? Where to start.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Blue Smoke On Cold Morning Start Ups

Got a 2002 7.3 F-350 with 300,000 miles and for the last couple of years I've been getting blue smoke on cold morning start ups and its been gradually getting worse, it clears up after about 30 seconds and all is normal,No loss of performance, Oil consumption is minor, however I hate a vehicle that blue smokes, I'm guessing my issue is valve seals are worn, I was wondering if it is possible to replace the seals while the heads are on the engine? and was also wondering how much time it would take to fix? as i would have to have it professionally done. I know its hard to guess a time frame and everyone is different. Sounds like textbook valve seals to me but is there anything else I should check first?

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Ford F-150 - 1997-2003 :: Excessive White Smoke Coming From Exhaust And Rough Idle

I'm losing coolant have, excessive white smoke coming from the exhaust, and rough idle. Doesn't over heat or even try to overheat. The oil fill cap looks brownish white. It drives fine other than extremely rough idle. I know how to check a blown head gasket with the combustion gas test.

From what I've read blown head gaskets on 4.6 fords are fairly uncommon but a blown intake gasket is fairly common. How can I tell the difference?

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Ford 6.0L Power Stroke Diesel :: White Smoke From Exhaust?

yesterday I went out started my truck and white smoke started coming out my exhaust so I turned it off waited a bit started it back up let it run for a bit smoke went away drove it about 60 miles. Later that night it did the same thing but I was 2 gallons short on coolant drove it another 60 miles ran fine. Next morning decided to take it to a shop put more coolant in it drove maybe 20 miles to shop got there turned it off everything was fine never over heated once. So this shop is now telling me my trucks hydro locked and I steamed the EGR valve. And there telling me it's gonna be $8000 to fix it .

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Ford 6.0L Power Stroke Diesel :: Blue Smoke At Idle?

I noticed a few puffs of blue smoke a while back as well as oil at the seam of the exhaust tubing. I attributed it to bad turbo oil seals and proceeded to rebuild the turbo. Changed oil at the same time from T6 to T5, 15-40. The blue smoke is quite a bit less, but still shows at idle and not all the time.

First start up of the day, slight haze. I leave the house when the oil temp gets above 100 and drive easy until it gets to 160. I will get a pretty good train of smoke until the oil temp gets above 180 at every stop while I'm idling. When the oil temp gets above 180, it will only smoke every 3rd or 4th stop at idle. If I hold the brake and get the RPM's over 1,000, the smoke dramatically decreases, if not completely dissipates.

I do have the CCV rerouted and am wondering if it is affecting the operation of the engine.

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